Abstract: A casing is provided to be disposed around at least a portion of a counterweight of a balance shaft in order to define a circumferential surface surrounding the counterweight which has a generally constant radius relative to the axis of rotation. The function of the casing is to reduce or eliminate aeration of oil in which the balance shaft is disposed.

Abstract: An actuator for a marine transmission uses four cavities of preselected size in order to provide four potential forces resulting from pressurized hydraulic fluid within those cavities. The effective areas of surfaces acted upon by the hydraulic pressure are selected in order to provide increased force to move the actuator toward a neutral position from either a forward or reverse gear position. Also, the relative magnitudes of these effective areas are also selected to provide a quicker movement into gear than out of gear, given a similar differential magnitude of pressures within the cavities.

Abstract: A marine propulsion support system incorporates a vibration isolation structure which comprises a plurality of elastomeric support components, or mounts. The vibration isolation structure is disposed between a marine vessel and a propulsion drive mounting transom to which a marine propulsion component, such as an outboard motor, can be attached. Support of the propulsion drive mounting transom by the marine vessel extends through the vibration isolation structure so that elastomeric portions of the elastomeric support components can damp any vibration emanating from a marine propulsion device, such as an outboard motor, and a deck of a pontoon boat or other marine vessel.

Abstract: A container, or pod, is provided for a pontoon boat in which an engine is disposed within the container and the container is supported below the deck surface of the pontoon boat. The container is shaped to prevent its passing completely downwardly through an opening in the deck surface when it is assembled from a position above the deck. A marine propulsion device is connected to the engine which is located within the pod, or container, and extends from the container when the container and the marine propulsion device are supported below the deck of the pontoon boat.

Abstract: A marine propulsion system is configured to be preassembled prior to the attachment of a marine engine to the marine vessel. In other words, the marine engine is attached to a transom plate, a gimbal ring, and a bell housing prior to insertion of the engine into the marine vessel. The subassembly is then moved rearwardly to cause the bell housing, gimbal ring, and portion of the transom, bracket to pass through a preformed opening in the transom. Subsequently, a transom ring is attached to the transom bracket to affix the subassembly to the transom. Then a marine drive unit is attached to the bell housing.

Abstract: A lubrication system for an in-line engine which has a piston symmetry plane that is tilted relative to a vertical plane is provided with an oil pan and windage tray that facilitates the transfer of oil from a rotating crankshaft to the oil pan without excessive aeration. In addition, it facilitates the removal of entrained air from liquid oil as it passes from the crankshaft to a pool of oil collected in an oil pan. A windage tray is provided with a louver structure and a louver opening structure that assists this passage of oil droplets without undue aeration being caused.

Abstract: An actuator of a marine propulsion transmission is attached to a movable clutch member through the use of a coupler which comprises a generally spherical member formed as a portion of the actuator and a chuck device formed as part of the clutch member. The generally spherical member, or alternatively shaped component, is received by the chuck device and retained therein. The components are configured to allow relative rotation between the actuator and the clutch member while causing them to move axially in synchrony with each other.

Abstract: A shift assist mechanism is provided with a position identification device that incorporates one or more probes in association with one or more depressions that identify alignment between various positions on the piston and cylinder of the shift assist mechanism. Electrical conductivity or non-conductivity of three electrical conductors identifies the relative axial positions of these components. In addition, the electrical conductors of the system allow the detection of water within the lubricating oil of the transmission.

Abstract: A pontoon boat is provided with a jet drive propulsion system in which an impeller is driven by an engine. The jet drive propulsion device is dirigible as a result of the fact that a nozzle of the device is rotatable about a generally vertical steering axis. The jet drive device can be supported below a deck of a pontoon boat and located between two flotation tubes of the pontoon boat. Alternative locations can also be used, such as within the structure of the flotation tubes themselves.

Abstract: A self-contained marine propulsion device is disposed within a container, or pod, that is removably attachable to an undersurface of a deck of a pontoon boat. An engine is contained within the container and connected in torque transmitting relation with the marine propulsion device which can be a sterndrive device or a jet drive device. The marine propulsion system is dirigible, with a portion that is rotatable about a generally vertical steering axis and is supported by the container which is attached to the deck of the pontoon boat.

Abstract: A marine propulsion system is configured to be assembled, as one unitary structure, into a marine vessel. A transom attachment member is provided and is attachable to both an engine and a drive unit to form a single marine propulsion system structure which can be lowered into an opening formed in a transom of a marine vessel.

Abstract: The heat exchanger for a marine propulsion system is located within available space in front of the transom of a marine vessel and attached to the transom. The housing of the heat exchanger can be attached to a drive unit support structure and spaced apart from an engine of the marine propulsion system. Within the heat exchanger, engine coolant is circulated through a first coolant path and water from the body of water is circulated through a second coolant path.

Abstract: A marine propulsion system is provided with inner and outer bellows, or tubes, which are rigidly attached to both the transom bracket and the driveshaft housing of the sterndrive system. Neither the inner nor outer tubes rotate with the driveshaft. Both the inner and outer tubes, or bellows, allow the driveshaft to rotate relative to the transom bracket about either a steering axis or trim axis. An exhaust passage is defined between the outer surface of the inner tube and the inner surface of the outer tube. This structure provides an efficient positioning of the two tubes while protecting the universal joint within the inner tube from the exhaust gases. Encompassing the inner tube within the outer tube increases the possible area that can be used for the exhaust passage in comparison to providing two individual tubes, one for the universal joint and the other as an exhaust passage.

Abstract: A marine propulsion device is made of first and second portions which are removably attachable to each other. The second portion is the leading edge portion of the nose cone and the drive shaft housing. It can also comprise a portion of the skeg. The second portion is configured to crush more easily in response to an impact force than the first portion. This can be accomplished by making the second portion from a different material than the first portion, which can be aluminum, or by providing one or more crush boxes within the structure of the second portion to cause it to yield more quickly to an impact force and thus protect the first portion which is the more critical structure of the marine device.

Abstract: A protective containment device is provided to serve as a strain relief component for hoses, wires, and push-pull cables extending through a front surface of an outboard motor. The protective containment device is formed from first and second portions that are assembled together with a flexibly connected divider that segregates certain components within the protective device from other components. A cylindrical ring, made of first and second retainers, is disposed around an outer surface of the cylindrical conduit to hold the first and second portions together and to retain a flexible tube in place.

Abstract: A remote control manually movable handle for a gear selection and throttle selection device is provided with asymmetry in order to improve the mechanical advantage available to the operator when moving the selection handle from neutral gear position to forward or reverse gear position. The total neutral zone is increased in order to provide this improved mechanical advantage while maintaining the generally similar range of travel of the forward gear zone in comparison to known prior art systems. By changing the relative gear teeth arrangements of the remote control system, this asymmetry and resulting mechanical advantage is achieved. A handle shape is provided that results in a general perpendicularity between the handle and a reference line in order to improve the feel of the handle when used by the operator of the marine vessel.

Abstract: A two stage damping system is provided for a trim cylinder mount of a marine drive unit. The mounting bushings comprise inner and outer tubes with an elastomeric material disposed between the inner and outer tubes. The elastomeric material is structured to provide a soft rate of stiffness in response to relatively light loads, such as shifting loads, and a harder rate of stiffness in response to higher loads, such as during high thrust loads or wide open throttle operation of a marine vessel. The two rates of stiffness are provided by the appropriate placement of cavities either within the elastomeric material or between the elastomeric material and the inner or outer tubes. Alternatively, two different types of elastomeric material can be used to provide the two rates of stiffness.

Abstract: A cooling system for an out drive of a stern drive device draws water from a body of water in which a marine vessel is operated and conducts the water through a conduit to an outlet end that is configured to direct a stream of water into a space which is defined under a removably attachable cover and above a surface of a heat producing portion of the out drive. The cover contains a turbulently flowing stream of water in the space in order to more efficiently conduct the water in thermal communication with the outer surface of the heat producing portion. Return passages are provided between the cover and the surface of the out drive to allow water to return, under the influence of gravity, back to the body of water from which it was drawn.

Abstract: A fuel supply system for an internal combustion engine comprises first and second fuel reservoirs connected in fluid communication with each other. The first fuel reservoir is a fuel vapor separator which has a vent conduit connected in fluid communication with a second fuel reservoir. Under normal operation, fuel vapor flows from the fuel vapor separator and into the second fuel reservoir for eventual discharge to the atmosphere. Any liquid fuel caused to flow out of the vent conduit of the fuel vapor separator is contained within the second fuel reservoir and prevented from being discharged into the cavity under the cowl of an outboard motor and eventually into a body of water in which the marine system is operated.