Patents by Inventor Wayne Renshaw

Wayne Renshaw has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240117480
    Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that the surface of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.
    Type: Application
    Filed: October 17, 2023
    Publication date: April 11, 2024
    Applicant: Bluescope Steel Limited
    Inventors: Qiyang LIU, Wayne RENSHAW, Joe WILLIAMS
  • Publication number: 20240076769
    Abstract: Red rust staining of Al/Zn coated steel strip in “acid rain” or “polluted” environments can be minimised by forming the coating as an Al—Zn—Si—Mg alloy coating with an OT:SDAS ratio greater than a value of 0.5:1, where OT is the overlay thickness on a surface of the strip and SDAS is the measure of the secondary dendrite arm spacing for the Al-rich alpha phase dendrites in the coating. Red rust staining in “acid rain” or “polluted” environments and corrosion at cut edges in marine environments can be minimised in Al—Zn—Si—Mg alloy coatings on steel strip by selection of the composition (principally Mg and Si) and solidification control (principally by cooling rate) and forming Mg2Si phase particles of a particular morphology in interdendritic channels.
    Type: Application
    Filed: August 8, 2023
    Publication date: March 7, 2024
    Applicant: Bluescope Steel Limited
    Inventors: Ross McDowall SMITH, Qiyang LIU, Bryan Andrew SHEDDEN, Aaron Kiffer NEUFELD, Joe WILLIAMS, David James NOLAN, Wayne RENSHAW
  • Publication number: 20240026512
    Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that a surface region of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.
    Type: Application
    Filed: June 27, 2023
    Publication date: January 25, 2024
    Applicant: Bluescope Steel Limited
    Inventors: Qiyang LIU, Wayne RENSHAW, Joe WILLIAMS
  • Patent number: 11840763
    Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that the surface of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.
    Type: Grant
    Filed: June 1, 2022
    Date of Patent: December 12, 2023
    Assignee: Bluescope Steel Limited
    Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
  • Patent number: 11807941
    Abstract: Red rust staining of Al/Zn coated steel strip in “acid rain” or “polluted” environments can be minimised by forming the coating as an Al—Zn—Si—Mg alloy coating with an OT:SDAS ratio greater than a value of 0.5:1, where OT is the overlay thickness on a surface of the strip and SDAS is the measure of the secondary dendrite arm spacing for the Al-rich alpha phase dendrites in the coating. Red rust staining in “acid rain” or “polluted” environments and corrosion at cut edges in marine environments can be minimised in Al—Zn—Si—Mg alloy coatings on steel strip by selection of the composition (principally Mg and Si) and solidification control (principally by cooling rate) and forming Mg2Si phase particles of a particular morphology in interdendritic channels.
    Type: Grant
    Filed: October 14, 2022
    Date of Patent: November 7, 2023
    Assignee: Bluescope Steel Limited
    Inventors: Ross McDowall Smith, Qiyang Liu, Bryan Andrew Shedden, Aaron Kiffer Neufeld, Joe Williams, David James Nolan, Wayne Renshaw
  • Publication number: 20230098046
    Abstract: Red rust staining of Al/Zn coated steel strip in “acid rain” or “polluted” environments can be minimised by forming the coating as an Al—Zn—Si—Mg alloy coating with an OT:SDAS ratio greater than a value of 0.5:1, where OT is the overlay thickness on a surface of the strip and SDAS is the measure of the secondary dendrite arm spacing for the Al-rich alpha phase dendrites in the coating. Red rust staining in “acid rain” or “polluted” environments and corrosion at cut edges in marine environments can be minimised in Al—Zn—Si—Mg alloy coatings on steel strip by selection of the composition (principally Mg and Si) and solidification control (principally by cooling rate) and forming Mg2Si phase particles of a particular morphology in interdendritic channels.
    Type: Application
    Filed: October 14, 2022
    Publication date: March 30, 2023
    Inventors: Ross McDowall Smith, Qiyang Liu, Bryan Andrew Shedden, Aaron Kiffer Neufeld, Joe Williams, David James Nolan, Wayne Renshaw
  • Publication number: 20230100917
    Abstract: A steel strip having a coating of a metal alloy on at least one surface of the strip is disclosed. The metal alloy contains aluminium, zinc, silicon, and magnesium as the major elements. The metal alloy also contains strontium and/or calcium and unavoidable impurities and optionally other elements that are present as deliberate alloying elements. The concentration of magnesium is at least 1 wt. % and the concentration of (i) strontium or (ii) calcium or (iii) strontium and calcium is greater than 50 ppm.
    Type: Application
    Filed: September 1, 2022
    Publication date: March 30, 2023
    Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
  • Patent number: 11512377
    Abstract: Red rust staining of Al/Zn coated steel strip in “acid rain” or “polluted” environments can be minimised by forming the coating as an Al—Zn—Si—Mg alloy coating with an OT:SDAS ratio greater than a value of 0.5:1, where OT is the overlay thickness on a surface of the strip and SDAS is the measure of the secondary dendrite arm spacing for the Al-rich alpha phase dendrites in the coating. Red rust staining in “acid rain” or “polluted” environments and corrosion at cut edges in marine environments can be minimised in Al—Zn—Si—Mg alloy coatings on steel strip by selection of the composition (principally Mg and Si) and solidification control (principally by cooling rate) and forming Mg2Si phase particles of a particular morphology in interdendritic channels.
    Type: Grant
    Filed: September 9, 2020
    Date of Patent: November 29, 2022
    Assignee: Bluescope Steel Limited
    Inventors: Ross McDowall Smith, Qiyang Liu, Bryan Andrew Shedden, Aaron Kiffer Neufeld, Joe Williams, David James Nolan, Wayne Renshaw
  • Publication number: 20220364215
    Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that the surface of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.
    Type: Application
    Filed: June 1, 2022
    Publication date: November 17, 2022
    Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
  • Publication number: 20210230730
    Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that the surface of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.
    Type: Application
    Filed: February 11, 2021
    Publication date: July 29, 2021
    Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
  • Publication number: 20210140026
    Abstract: Red rust staining of Al/Zn coated steel strip in “acid rain” or “polluted” environments can be minimised by forming the coating as an Al—Zn—Si—Mg alloy coating with an OT:SDAS ratio greater than a value of 0.5:1, where OT is the overlay thickness on a surface of the strip and SDAS is the measure of the secondary dendrite arm spacing for the Al-rich alpha phase dendrites in the coating. Red rust staining in “acid rain” or “polluted” environments and corrosion at cut edges in marine environments can be minimised in Al—Zn—Si—Mg alloy coatings on steel strip by selection of the composition (principally Mg and Si) and solidification control (principally by cooling rate) and forming Mg2Si phase particles of a particular morphology in interdendritic channels.
    Type: Application
    Filed: September 9, 2020
    Publication date: May 13, 2021
    Inventors: Ross McDowall Smith, Qiyang Liu, Bryan Andrew Shedden, Aaron Kiffer Neufeld, Joe Williams, David James Nolan, Wayne Renshaw
  • Publication number: 20190003028
    Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that a surface region of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.
    Type: Application
    Filed: January 26, 2018
    Publication date: January 3, 2019
    Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
  • Publication number: 20180340250
    Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that the surface of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.
    Type: Application
    Filed: December 20, 2017
    Publication date: November 29, 2018
    Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
  • Publication number: 20180216217
    Abstract: A steel strip having a coating of a metal alloy on at least one surface of the strip is disclosed. The metal alloy contains aluminium, zinc, silicon, and magnesium as the major elements. The metal alloy also contains strontium and/or calcium and unavoidable impurities and optionally other elements that are present as deliberate alloying elements. The concentration of magnesium is at least 1 wt. % and the concentration of (i) strontium or (ii) calcium or (iii) strontium and calcium is greater than 50 ppm.
    Type: Application
    Filed: March 26, 2018
    Publication date: August 2, 2018
    Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
  • Patent number: 8840968
    Abstract: A method of controlling “rough coating” and “pinhole-uncoated” surface defects on a steel strip coated with a aluminum-zinc-silicon alloy. The alloy has 50-60% wt Al, 37-46% wt Zn and 1.2-2.3% wt Si. The method includes heat treating the steel strip in a heat treatment furnace and thereafter hot-dip coating the strip in a molten bath and thereby forming a coating of the alloy on the steel strip. The method is characterized by controlling the concentration of (i) strontium or (ii) calcium or (iii) strontium and calcium in the molten bath to be at least 2 ppm.
    Type: Grant
    Filed: July 14, 2011
    Date of Patent: September 23, 2014
    Assignee: Bluescope Steel Limited
    Inventors: Wayne Renshaw, Qiyang Liu
  • Publication number: 20120088115
    Abstract: Red rust staining of Al/Zn coated steel strip in “acid rain” or “polluted” environments can be minimised by forming the coating as an Al—Zn—Si—Mg alloy coating with an OT:SDAS ratio greater than a value of 0.5:1, where OT is the overlay thickness on a surface of the strip and SDAS is the measure of the secondary dendrite arm spacing for the Al-rich alpha phase dendrites in the coating. Red rust staining in “acid rain” or “polluted” environments and corrosion at cut edges in marine environments can be minimised in Al—Zn—Si—Mg alloy coatings on steel strip by selection of the composition (principally Mg and Si) and solidification control (principally by cooling rate) and forming Mg2 Si phase particles of a particular morphology in interdendritic channels.
    Type: Application
    Filed: March 12, 2010
    Publication date: April 12, 2012
    Applicant: BLUESCOPE STEEL LIMITED
    Inventors: Ross McDowall Smith, Qiyang Liu, Bryan Andrew Shedden, Aaron Kiffer Neufeld, Joe Williams, David James Nolan, Wayne Renshaw
  • Publication number: 20110268984
    Abstract: A method of controlling “rough coating” and “pinhole-uncoated” surface defects on a steel strip coated with a aluminum-zinc-silicon alloy. The alloy has 50-60% wt Al, 37-46% wt Zn and 1.2-2.3% wt Si. The method includes heat treating the steel strip in a heat treatment furnace and thereafter hot-dip coating the strip in a molten bath and thereby forming a coating of the alloy on the steel strip. The method is characterized by controlling the concentration of (i) strontium or (ii) calcium or (iii) strontium and calcium in the molten bath to be at least 2 ppm.
    Type: Application
    Filed: July 14, 2011
    Publication date: November 3, 2011
    Applicant: BLUESCOPE STEEL LIMITED
    Inventors: Wayne Renshaw, Qiyang Liu
  • Publication number: 20110052936
    Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that the surface of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.
    Type: Application
    Filed: March 13, 2009
    Publication date: March 3, 2011
    Applicant: BLUESCOPE STEEL LIMITED
    Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
  • Publication number: 20110027613
    Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2 Si particles is such that a surface region of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.
    Type: Application
    Filed: March 13, 2009
    Publication date: February 3, 2011
    Applicant: BLUESCOPE STEEL LIMITED
    Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
  • Publication number: 20090269611
    Abstract: A steel strip having a coating of a metal alloy on at least one surface of the strip is disclosed. The metal alloy contains aluminium, zinc, silicon, and magnesium as the major elements. The metal alloy also contains strontium and/or calcium and unavoidable impurities and optionally other elements that are present as deliberate alloying elements. The concentration of magnesium is at least 1 wt. % and the concentration of (i) strontium or (ii) calcium or (iii) strontium and calcium is greater than 50 ppm.
    Type: Application
    Filed: August 29, 2007
    Publication date: October 29, 2009
    Applicant: BLUESCOPE STEEL LIMITED
    Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams