Patents by Inventor Wayne Renshaw
Wayne Renshaw has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240117480Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that the surface of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.Type: ApplicationFiled: October 17, 2023Publication date: April 11, 2024Applicant: Bluescope Steel LimitedInventors: Qiyang LIU, Wayne RENSHAW, Joe WILLIAMS
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Publication number: 20240076769Abstract: Red rust staining of Al/Zn coated steel strip in “acid rain” or “polluted” environments can be minimised by forming the coating as an Al—Zn—Si—Mg alloy coating with an OT:SDAS ratio greater than a value of 0.5:1, where OT is the overlay thickness on a surface of the strip and SDAS is the measure of the secondary dendrite arm spacing for the Al-rich alpha phase dendrites in the coating. Red rust staining in “acid rain” or “polluted” environments and corrosion at cut edges in marine environments can be minimised in Al—Zn—Si—Mg alloy coatings on steel strip by selection of the composition (principally Mg and Si) and solidification control (principally by cooling rate) and forming Mg2Si phase particles of a particular morphology in interdendritic channels.Type: ApplicationFiled: August 8, 2023Publication date: March 7, 2024Applicant: Bluescope Steel LimitedInventors: Ross McDowall SMITH, Qiyang LIU, Bryan Andrew SHEDDEN, Aaron Kiffer NEUFELD, Joe WILLIAMS, David James NOLAN, Wayne RENSHAW
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Publication number: 20240026512Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that a surface region of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.Type: ApplicationFiled: June 27, 2023Publication date: January 25, 2024Applicant: Bluescope Steel LimitedInventors: Qiyang LIU, Wayne RENSHAW, Joe WILLIAMS
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Patent number: 11840763Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that the surface of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.Type: GrantFiled: June 1, 2022Date of Patent: December 12, 2023Assignee: Bluescope Steel LimitedInventors: Qiyang Liu, Wayne Renshaw, Joe Williams
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Patent number: 11807941Abstract: Red rust staining of Al/Zn coated steel strip in “acid rain” or “polluted” environments can be minimised by forming the coating as an Al—Zn—Si—Mg alloy coating with an OT:SDAS ratio greater than a value of 0.5:1, where OT is the overlay thickness on a surface of the strip and SDAS is the measure of the secondary dendrite arm spacing for the Al-rich alpha phase dendrites in the coating. Red rust staining in “acid rain” or “polluted” environments and corrosion at cut edges in marine environments can be minimised in Al—Zn—Si—Mg alloy coatings on steel strip by selection of the composition (principally Mg and Si) and solidification control (principally by cooling rate) and forming Mg2Si phase particles of a particular morphology in interdendritic channels.Type: GrantFiled: October 14, 2022Date of Patent: November 7, 2023Assignee: Bluescope Steel LimitedInventors: Ross McDowall Smith, Qiyang Liu, Bryan Andrew Shedden, Aaron Kiffer Neufeld, Joe Williams, David James Nolan, Wayne Renshaw
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Publication number: 20230098046Abstract: Red rust staining of Al/Zn coated steel strip in “acid rain” or “polluted” environments can be minimised by forming the coating as an Al—Zn—Si—Mg alloy coating with an OT:SDAS ratio greater than a value of 0.5:1, where OT is the overlay thickness on a surface of the strip and SDAS is the measure of the secondary dendrite arm spacing for the Al-rich alpha phase dendrites in the coating. Red rust staining in “acid rain” or “polluted” environments and corrosion at cut edges in marine environments can be minimised in Al—Zn—Si—Mg alloy coatings on steel strip by selection of the composition (principally Mg and Si) and solidification control (principally by cooling rate) and forming Mg2Si phase particles of a particular morphology in interdendritic channels.Type: ApplicationFiled: October 14, 2022Publication date: March 30, 2023Inventors: Ross McDowall Smith, Qiyang Liu, Bryan Andrew Shedden, Aaron Kiffer Neufeld, Joe Williams, David James Nolan, Wayne Renshaw
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Publication number: 20230100917Abstract: A steel strip having a coating of a metal alloy on at least one surface of the strip is disclosed. The metal alloy contains aluminium, zinc, silicon, and magnesium as the major elements. The metal alloy also contains strontium and/or calcium and unavoidable impurities and optionally other elements that are present as deliberate alloying elements. The concentration of magnesium is at least 1 wt. % and the concentration of (i) strontium or (ii) calcium or (iii) strontium and calcium is greater than 50 ppm.Type: ApplicationFiled: September 1, 2022Publication date: March 30, 2023Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
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Patent number: 11512377Abstract: Red rust staining of Al/Zn coated steel strip in “acid rain” or “polluted” environments can be minimised by forming the coating as an Al—Zn—Si—Mg alloy coating with an OT:SDAS ratio greater than a value of 0.5:1, where OT is the overlay thickness on a surface of the strip and SDAS is the measure of the secondary dendrite arm spacing for the Al-rich alpha phase dendrites in the coating. Red rust staining in “acid rain” or “polluted” environments and corrosion at cut edges in marine environments can be minimised in Al—Zn—Si—Mg alloy coatings on steel strip by selection of the composition (principally Mg and Si) and solidification control (principally by cooling rate) and forming Mg2Si phase particles of a particular morphology in interdendritic channels.Type: GrantFiled: September 9, 2020Date of Patent: November 29, 2022Assignee: Bluescope Steel LimitedInventors: Ross McDowall Smith, Qiyang Liu, Bryan Andrew Shedden, Aaron Kiffer Neufeld, Joe Williams, David James Nolan, Wayne Renshaw
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Publication number: 20220364215Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that the surface of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.Type: ApplicationFiled: June 1, 2022Publication date: November 17, 2022Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
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Publication number: 20210230730Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that the surface of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.Type: ApplicationFiled: February 11, 2021Publication date: July 29, 2021Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
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Publication number: 20210140026Abstract: Red rust staining of Al/Zn coated steel strip in “acid rain” or “polluted” environments can be minimised by forming the coating as an Al—Zn—Si—Mg alloy coating with an OT:SDAS ratio greater than a value of 0.5:1, where OT is the overlay thickness on a surface of the strip and SDAS is the measure of the secondary dendrite arm spacing for the Al-rich alpha phase dendrites in the coating. Red rust staining in “acid rain” or “polluted” environments and corrosion at cut edges in marine environments can be minimised in Al—Zn—Si—Mg alloy coatings on steel strip by selection of the composition (principally Mg and Si) and solidification control (principally by cooling rate) and forming Mg2Si phase particles of a particular morphology in interdendritic channels.Type: ApplicationFiled: September 9, 2020Publication date: May 13, 2021Inventors: Ross McDowall Smith, Qiyang Liu, Bryan Andrew Shedden, Aaron Kiffer Neufeld, Joe Williams, David James Nolan, Wayne Renshaw
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Publication number: 20190003028Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that a surface region of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.Type: ApplicationFiled: January 26, 2018Publication date: January 3, 2019Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
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Publication number: 20180340250Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that the surface of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.Type: ApplicationFiled: December 20, 2017Publication date: November 29, 2018Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
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Publication number: 20180216217Abstract: A steel strip having a coating of a metal alloy on at least one surface of the strip is disclosed. The metal alloy contains aluminium, zinc, silicon, and magnesium as the major elements. The metal alloy also contains strontium and/or calcium and unavoidable impurities and optionally other elements that are present as deliberate alloying elements. The concentration of magnesium is at least 1 wt. % and the concentration of (i) strontium or (ii) calcium or (iii) strontium and calcium is greater than 50 ppm.Type: ApplicationFiled: March 26, 2018Publication date: August 2, 2018Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
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Patent number: 8840968Abstract: A method of controlling “rough coating” and “pinhole-uncoated” surface defects on a steel strip coated with a aluminum-zinc-silicon alloy. The alloy has 50-60% wt Al, 37-46% wt Zn and 1.2-2.3% wt Si. The method includes heat treating the steel strip in a heat treatment furnace and thereafter hot-dip coating the strip in a molten bath and thereby forming a coating of the alloy on the steel strip. The method is characterized by controlling the concentration of (i) strontium or (ii) calcium or (iii) strontium and calcium in the molten bath to be at least 2 ppm.Type: GrantFiled: July 14, 2011Date of Patent: September 23, 2014Assignee: Bluescope Steel LimitedInventors: Wayne Renshaw, Qiyang Liu
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Publication number: 20120088115Abstract: Red rust staining of Al/Zn coated steel strip in “acid rain” or “polluted” environments can be minimised by forming the coating as an Al—Zn—Si—Mg alloy coating with an OT:SDAS ratio greater than a value of 0.5:1, where OT is the overlay thickness on a surface of the strip and SDAS is the measure of the secondary dendrite arm spacing for the Al-rich alpha phase dendrites in the coating. Red rust staining in “acid rain” or “polluted” environments and corrosion at cut edges in marine environments can be minimised in Al—Zn—Si—Mg alloy coatings on steel strip by selection of the composition (principally Mg and Si) and solidification control (principally by cooling rate) and forming Mg2 Si phase particles of a particular morphology in interdendritic channels.Type: ApplicationFiled: March 12, 2010Publication date: April 12, 2012Applicant: BLUESCOPE STEEL LIMITEDInventors: Ross McDowall Smith, Qiyang Liu, Bryan Andrew Shedden, Aaron Kiffer Neufeld, Joe Williams, David James Nolan, Wayne Renshaw
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Publication number: 20110268984Abstract: A method of controlling “rough coating” and “pinhole-uncoated” surface defects on a steel strip coated with a aluminum-zinc-silicon alloy. The alloy has 50-60% wt Al, 37-46% wt Zn and 1.2-2.3% wt Si. The method includes heat treating the steel strip in a heat treatment furnace and thereafter hot-dip coating the strip in a molten bath and thereby forming a coating of the alloy on the steel strip. The method is characterized by controlling the concentration of (i) strontium or (ii) calcium or (iii) strontium and calcium in the molten bath to be at least 2 ppm.Type: ApplicationFiled: July 14, 2011Publication date: November 3, 2011Applicant: BLUESCOPE STEEL LIMITEDInventors: Wayne Renshaw, Qiyang Liu
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Publication number: 20110052936Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that the surface of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.Type: ApplicationFiled: March 13, 2009Publication date: March 3, 2011Applicant: BLUESCOPE STEEL LIMITEDInventors: Qiyang Liu, Wayne Renshaw, Joe Williams
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Publication number: 20110027613Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2 Si particles is such that a surface region of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.Type: ApplicationFiled: March 13, 2009Publication date: February 3, 2011Applicant: BLUESCOPE STEEL LIMITEDInventors: Qiyang Liu, Wayne Renshaw, Joe Williams
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Publication number: 20090269611Abstract: A steel strip having a coating of a metal alloy on at least one surface of the strip is disclosed. The metal alloy contains aluminium, zinc, silicon, and magnesium as the major elements. The metal alloy also contains strontium and/or calcium and unavoidable impurities and optionally other elements that are present as deliberate alloying elements. The concentration of magnesium is at least 1 wt. % and the concentration of (i) strontium or (ii) calcium or (iii) strontium and calcium is greater than 50 ppm.Type: ApplicationFiled: August 29, 2007Publication date: October 29, 2009Applicant: BLUESCOPE STEEL LIMITEDInventors: Qiyang Liu, Wayne Renshaw, Joe Williams