Abstract: The invention provides a high pressure polymerization process to form an ethylene-based polymer, the process comprising at least the following steps: feeding ethylene to a first reaction zone and to one or more subsequent reaction zones, and wherein for each subsequent reaction zone that receives fresh ethylene, the ratio, Rn (n=reaction zone number, n>1), of “mass fraction of fresh ethylene fed to the first reaction zone (RZ1)” to “mass fraction of fresh ethylene fed to the nth reaction zone (RZn)” is (Rn=RZ1/RZn) greater than 1, or is from 0 to 0.

Abstract: Disclosed is an ethylene-based polymer with a density from about 0.90 to about 0.94 in grams per cubic centimeter, with a molecular weight distribution (Mw/Mn) from about 2 to about 30, a melt index (I2) from about 0.1 to about 50 grams per 10 minutes, and further comprising sulfur from about 5 to about 4000 parts per million. The amount of sulfur is also determined based upon the total weight of the ethylene-based polymer. Also disclosed is process for making an ethylene-based polymer which includes the steps of splitting a process fluid for delivery into a tubular reactor; feeding an upstream process feed stream into a first reaction zone and at least one downstream process feed stream into at least one other reaction zone, where the process fluid has an average velocity of at least 10 meters per second; and initiating a free-radical polymerization reaction.

Abstract: The invention provides a high pressure polymerization process to form an ethylene-based polymer, the process comprising at least the following steps: feeding ethylene to a first reaction zone and to one or more subsequent reaction zones, and wherein for each subsequent reaction zone that receives fresh ethylene, the ratio, Rn (n=reaction zone number, n>1), of “mass fraction of fresh ethylene fed to the first reaction zone (RZ1)” to “mass fraction of fresh ethylene fed to the nth reaction zone (RZn)” is (Rn=RZ1/RZn) greater than 1, or is from 0 to 0.

Abstract: Disclosed is an ethylene-based polymer with a density from about 0.90 to about 0.94 in grams per cubic centimeter, with a molecular weight distribution (Mw/Mn) from about 2 to about 30, a melt index (I2) from about 0.1 to about 50 grams per 10 minutes, and further comprising sulfur from about 5 to about 4000 parts per million. The amount of sulfur is also determined based upon the total weight of the ethylene-based polymer. Also disclosed is process for making an ethylene-based polymer which includes the steps of splitting a process fluid for delivery into a tubular reactor; feeding an upstream process feed stream into a first reaction zone and at least one downstream process feed stream into at least one other reaction zone, where the process fluid has an average velocity of at least 10 meters per second; and initiating a free-radical polymerization reaction.

Abstract: The present invention provides an injection nozzle for mixing an initiator with a process fluid. Then injection nozzle comprises a body comprising an inlet port, and outlet port, and an injector inlet; a process fluid flow passage; an initiator flow fluid passage; and a stylus. The process fluid flow passage comprises a constricting portion and an expanding portion to help improve transport and mixing. The injection nozzle is useful for injecting a fluid into another fluid at elevated temperatures and pressures, and for maximizing mixing of the fluids.

Abstract: An initiator injection nozzle for mixing an initiator with a process fluid, comprising: a body comprising an inlet port to receive the process fluid, an outlet port, and an injector inlet to receive initiator; a process fluid flow passage through which the process fluid traverses between the inlet port and outlet port along a central process flow axis, further comprising a constricting portion, a throat, and an expanding portion in that order, —an initiator fluid flow passage through which the initiator traverses between the injector inlet and injector outlet along an injector central vertical axis, where the initiator fluid flow passage intersects the process fluid flow passage in the constricting portion; a stylus at least partially containing the initiator fluid flow passage and further comprising a shaped injector tip forming the injector outlet of the initiator fluid flow passage; where the injector outlet is located in the constricting portion of the process fluid flow passage and upstream of the throat

Abstract: Disclosed is an ethylene-based polymer with a density from about 0.90 to about 0.94 in grams per cubic centimeter, with a molecular weight distribution (Mw/Mn) from about 2 to about 30, a melt index (I2) from about 0.1 to about 50 grams per 10 minutes, and further comprising sulfur from about 5 to about 4000 parts per million. The amount of sulfur is also determined based upon the total weight of the ethylene-based polymer. Also disclosed is process for making an ethylene-based polymer which includes the steps of splitting a process fluid for delivery into a tubular reactor; feeding an upstream process feed stream into a first reaction zone and at least one downstream process feed stream into at least one other reaction zone, where the process fluid has an average velocity of at least 10 meters per second; and initiating a free-radical polymerization reaction.

Abstract: A tube reactor system containing a process fluid, comprising: at least one fresh feed source for supplying ethylene into a process fluid; a primary compressor for pressurizing the process fluid to reaction conditions in fluid communication with both the at least one fresh feed source and a recycle conduit; a reactor tube for converting a portion of the ethylene and optionally at least one comonomer within the process fluid into a low density ethylene-based polymer and a remaining portion of ethylene in fluid communication with the primary compressor; a high pressure separator for separating the low density ethylene-based polymer from the remaining portion of ethylene in fluid communication with the reactor tube; the recycle conduit in fluid communication with the high pressure separator for conveying the remaining portion of ethylene to the primary compressor; where the improvement comprises a reactor tube further comprising at least one initiator injection nozzle in fluid communication with an initiator s

Abstract: Disclosed is an ethylene-based polymer with a density from about 0.90 to about 0.94 in grams per cubic centimeter, with a molecular weight distribution (Mw/Mn) from about 2 to about 30, a melt index (I2) from about 0.1 to about 50 grams per 10 minutes, and further comprising sulfur from about 5 to about 4000 parts per million. The amount of sulfur is also determined based upon the total weight of the ethylene-based polymer. Also disclosed is process for making an ethylene-based polymer which includes the steps of splitting a process fluid for delivery into a tubular reactor; feeding an upstream process feed stream into a first reaction zone and at least one downstream process feed stream into at least one other reaction zone, where the process fluid has an average velocity of at least 10 meters per second; and initiating a free-radical polymerization reaction.

Abstract: The invention pertains to a method for producing ethylene homopolymerizates and ethylene copolymerizates exhibiting a lower mass density of up to 0.930 g/cm3 and a melt index ranging from 0.15 to 25 g/10 min (2.16 kg; 463 K). Said polymerizates exhibit an improved processing stability and improved availability in the installation at pressures greater than 1000 bar and at temperatures of up to 603 K. The polymerizates are produced in tubular reactors in the presence of radical-forming initiators, oxygen thereunder and chain transfer agents, of which at least one comprises an aldehydic structure. According to the inventive method, chemokinetic characteristics of the reactive feed materials (thermal half-life periods, concentrations, dosing quantities) are coupled with fluidically relevant characteristics of the tubular reactor (flow rate) while taking the target product quality (melt index, flow figure) into consideration.