Abstract: The present disclosure is directed toward a control system for controlling a heater system. The control system includes a plurality of zone control circuits, at least two auxiliary controllers, and a primary controller. The zone control circuits are operable to provide power to a plurality of heater zones of the heater system and to sense performance characteristics of the zones. The auxiliary controllers are coupled to the plurality of zone control circuits to control power to the plurality of zones and to monitor operation of the heater zones based on the performance characteristics. The primary controller is coupled to the auxiliary controllers and is configured to provide an operation set-point for each of the heater zones based on the performance characteristics. The auxiliary controllers operate the zone control circuits to supply power to the heater system based on the operation set-point.

Abstract: The present disclosure is directed toward a control system for controlling a heater that includes at least one heating element. The control system includes a power converter operable to supply an adjustable voltage output to the heater, a sensor circuit that measures an electrical characteristic of the heating element of the heater, a reference temperature sensor that measures a reference temperature of a reference at the heater, and a controller. The controller is configured to calculate a primary temperature of a heater element based on the electrical characteristic and determines the voltage output to be applied to the heater based on at least one of the reference temperature and the primary temperature. The controller is configured to operate in at least one of an operation mode and a learn mode, and execute protection protocols when voltage is being supplied to the heater.

Abstract: A control system for controlling a heater includes a power converter, a sensor circuit, and a controller. The power converter supplies an adjustable power to the heater, and the sensor circuit is configured to measure an electrical characteristic of the heater. The controller is coupled to the power converter to control the power to the heater, and is configured to select a state model control, as an operation state of the heater, from among a plurality of defined state model controls. The controller controls the power supplied to the heater based on the operation state of the heater and on the electrical characteristics of the heater.

Abstract: A heater system includes a heater and a controller. The heater includes a first power pin made of a first conductive material, a second power pin made of a second conductive material that is dissimilar from the first conductive material, and a resistive heating element having two ends and made of a material that is different from the first and second conductive material of the first and second power pins. The resistive heating element forms a first junction with one end of the first power pin and a second junction at its other and with the second power pin. The controller is in communication with the power pins for measuring changes in voltage at the first and second junctions to determine an average temperature of the heater based on the changes in voltage.

Abstract: A process controller is provided and includes at least one optical sensor. The optical sensor includes an optical source is configured to emit an electronic signal toward an object. The process controller further includes a control unit in communication with the at least one optical sensor, wherein the control unit controls a controlled device based on the electronic signal received by the at least one optical sensor. In another form, the optical sensor further includes an optical detector configured to receive the return electronic signal reflected by the object. A system for process control in an elevated radio frequency (RF) environment is also provided and includes a process controller having at least one optical sensor and a control unit in communication with the optical sensor. The optical sensor is disposed within the elevated RF environment and includes an optical detector.

Abstract: The present disclosure relates generally to a process controller and more specifically to a process controller with integrated optical sensing.

Abstract: A heater is provided that includes a first power pin made of a first conductive material, a second power pin made of a second conductive material that is dissimilar from the first conductive material of the first power pin, and a resistive heating element having two ends and made of a material that is different from the first and second conductive materials of the first and second power pins. The resistive heating element forms a first junction at one end with the first power pin and a second junction at its other end with the second power pin, and changes in voltage at the first and second junctions are detected to determine an average temperature of the heater.

Abstract: The present disclosure relates generally to a process controller and more specifically to a process controller with integrated optical sensing.

Abstract: A multiple heater control system includes cables, connectors, and junction boxes for user-friendly daisy chain connections of heater controllers and heaters in various configurations or combinations of individually controlled heater series and/or master and slave heater series. The heater controllers include process control of AC power to the heaters and upper-limit safety shutoff that is substantially independent from the process control. The heater controllers also have variable levels of control, adjustment, display, and communications functionality in a base module that is expandable to various levels with expansion modules that are attachable to and detachable from the base module. Connector, cable, and junction configurations, adapters, and latch features enhance user friendliness.

Abstract: A variety of power controller coupling assemblies are provided that include at least one power controller, at least one cable assembly coupled to the power controller, and a plurality of power loads coupled to the power controller and the cable assembly. Power is provided from the power controller to the power loads through the cable assembly in a configuration such that power is provided to each of the power loads if one or more of the power loads should become disconnected from the power controller coupling assembly. Additionally, various cable assemblies are provided that include a plurality of power cables connecting a plurality of connectors, each of the connectors defining a number of conductor positions for providing power from a power source to at least one power controller and to a plurality of power loads.

Abstract: A gas sensor module is coupled to a medical gas system in a healthcare facility to monitor gas type and/or gas flow. In some embodiments, the gas sensor module is coupled to a gas pipe of the medical gas system behind a wall, ceiling, floor, access panel, or the like and transmits an alarm signal to an alarm controller located elsewhere in the healthcare facility. In other embodiments, the gas sensor module plugs into a service outlet of the medical gas system. Also disclosed is a combination service outlet and gas sensor module. A main gas alarm module may communicate with one or more remote gas alarm modules.

Abstract: A user interface assembly and method for a power controller having a housing adapted for mechanically coupling to a controller housing of the power controller, a display visible on an outer surface of the housing for providing a visual presentation to a user, a user input mechanism for receiving an input from the user, a user interface circuit disposed within the housing and coupled to the display and the user input mechanism for controlling an operation the power controller when coupled to the user interface assembly, and a connector coupled to the user interface circuit and adapted for electrically connecting the user interface circuit to an electrical connector associated with the power controller upon the mechanical coupling of the housing to the controller housing.

Abstract: A method and a housing assembly including a case defining an opening, and a coupler positioned within the opening and configured for coupling to a connector, wherein the case defines a securing portion positioned proximate to the opening and is configured for securing a portion of the connector when coupled with the coupler.

Abstract: A power control system has a controller housing, a power switch disposed within the controller housing for selectively providing power from a power supply to a power load, a limiter disposed within the controller housing configured for providing a limit switching function in response to a threshold limit, and a controller disposed within the controller housing and configured for controlling one or more operations of the control system.

Abstract: A medical gas alarm system for use in a healthcare facility having a medical gas system and having a network of computer devices is provided. The alarm system includes at least one area alarm controller adapted to receive a first signal indicative of a condition of a first portion of the medical gas system. The area alarm controller is adapted to communicate with the network. The alarm system also includes at least one master alarm controller adapted to receive a second signal indicative of a condition of a second portion of the medical gas system. The master alarm controller is adapted to communicate with the network. The area alarm controller is adapted to communicate with the master alarm controller through the network.