Abstract: This disclosure is directed to compressors with hardened bearing surfaces, particularly laser-hardened bearing surfaces. Laser hardening can be used to precisely harden selected areas of the bearing surfaces of the compressor components. By hardening those selected areas, wear resistance can be improved and sliding wear can be reduced. This can result in thrust plates having different material structures configured to contact one another, such as one having a primarily pearlitic microstructure with the opposing thrust plate having a primarily martensitic microstructure. This can reduce adhesive wear by providing dissimilarity on the wearing surfaces.

Abstract: A pressure nitrided stainless steel hybrid ball bearing having an inner ring, an outer ring, and rolling elements disposed therebetween. The pressure nitrided stainless steel hybrid bearing has one or more component(s) made from a pressure nitrided stainless steel material. The pressure nitrided stainless steel hybrid bearing used with a refrigerant lubrication for chiller applications leads to a very long useful life time.

Abstract: A refrigeration chiller employs a centrifugal compressor the impellers of which are mounted on a shaft which is itself mounted for rotation using rolling element bearings lubricated only by the refrigerant which constitutes the working fluid of the chiller system. Apparatus is taught for providing liquid refrigerant to (1.) the bearings immediately upon chiller start-up, during chiller operation and during a coastdown period subsequent to shutdown of the chiller and (2.) the drive motor of the chiller's compressor for motor cooling purposes. By use of a variable speed-driven motor to drive the compressor, optimized part load chiller performance is achieved in a chiller which does not require or employ an oil-based lubrication system.

Abstract: A pressure nitrided stainless steel hybrid ball bearing having an inner ring, an outer ring, and rolling elements disposed therebetween. The pressure nitrided stainless steel hybrid bearing has one or more component(s) made from a pressure nitrided stainless steel material. The pressure nitrided stainless steel hybrid bearing used with a refrigerant lubrication for chiller applications leads to a very long useful life time.

Abstract: A refrigeration chiller employs a centrifugal compressor the impellers of which are mounted on a shaft which is itself mounted for rotation using rolling element bearings lubricated only by the refrigerant which constitutes the working fluid of the chiller system. Apparatus is taught for providing liquid refrigerant to (1.) the bearings immediately upon chiller start-up, during chiller operation and during a coastdown period subsequent to shutdown of the chiller and (2.) the drive motor of the chiller's compressor for motor cooling purposes. By use of a variable speed-driven motor to drive the compressor, optimized part load chiller performance is achieved in a chiller which does not require or employ an oil-based lubrication system.

Abstract: An assembly includes a composite metal-polymer bushing having an outer metal layer with an inner surface, metal particles sintered to the inner surface, a polymer material between the metal particles, a finished interior surface collectively defined by the polymer material and exposed portions of the metal particles, a plurality of interstices formed between the metal particles and the polymer material, and a plurality of ridges defined by the polymer material that protrude above the metal particles. The ridges occupy at least about 8% of the area of a cylindrical reference surface nominally coinciding with the finished interior surface. The assembly also includes a crankshaft having a journal at least partially received within the bushing and supported by the finished interior surface. The journal is polished to a surface finish of about 0.1 microns or less to reduce a wear rate of the bushing.

Abstract: An assembly includes a composite metal-polymer bushing having an outer metal layer with an inner surface, metal particles sintered to the inner surface, a polymer material between the metal particles, a finished interior surface collectively defined by the polymer material and exposed portions of the metal particles, a plurality of interstices formed between the metal particles and the polymer material, and a plurality of ridges defined by the polymer material that protrude above the metal particles. The ridges occupy at least about 8% of the area of a cylindrical reference surface nominally coinciding with the finished interior surface. The assembly also includes a crankshaft having a journal at least partially received within the bushing and supported by the finished interior surface. The journal is polished to a surface finish of about 0.1 microns or less to reduce a wear rate of the bushing.