Patents by Inventor William Elger
William Elger has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11826892Abstract: A hammer drill includes a housing, a first ratchet fixed to the housing, a spindle rotatably supported by the housing about an axis, and a second ratchet coupled for co-rotation with the spindle. The second ratchet is engageable with the first ratchet in response to rearward displacement of the spindle to impart a hammering action on the spindle. The hammer drill further includes a thrust bearing having an arm extending away from the axis, and a selector ring having a post extending toward the arm. The selector ring is rotatable between a first position in which the post is engageable with the arm to limit the rearward displacement of the spindle and prevent engagement of the first and second ratchets, and a second position in which the post is misaligned with the arm to permit the rearward displacement of the spindle and engagement of the first and second ratchets.Type: GrantFiled: April 27, 2022Date of Patent: November 28, 2023Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventor: William A. Elger
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Publication number: 20230061923Abstract: A power tool including a housing, a controller within the housing, and a brushless motor within the housing and controlled by the controller. The brushless motor including a stator assembly including a stator core having stator laminations with an annular portion and inwardly extending stator teeth. The stator assembly defines a stator envelope in an axial direction extending between axial ends of stator end caps of the stator assembly. The brushless motor further includes a rotor assembly including a rotor core having rotor laminations and defining a central aperture that extends in the axial direction and that receives a shaft, and a position sensor board assembly including position sensors and configured to provide position information of the rotor core to the controller. The rotor assembly and the position sensor board assembly are provided at least partially within the stator envelope.Type: ApplicationFiled: November 7, 2022Publication date: March 2, 2023Inventors: Andrew T. Beyerl, Keith Boulanger, Alex Huber, William A. Elger, Jeffrey M. Wackwitz
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Patent number: 11496022Abstract: A power tool including a housing, a controller within the housing, and a brushless motor within the housing and controlled by the controller. The brushless motor including a stator assembly including a stator core having stator laminations with an annular portion and inwardly extending stator teeth. The stator assembly defines a stator envelope in an axial direction extending between axial ends of stator end caps of the stator assembly. The brushless motor further includes a rotor assembly including a rotor core having rotor laminations and defining a central aperture that extends in the axial direction and that receives a shaft, and a position sensor board assembly including position sensors and configured to provide position information of the rotor core to the controller. The rotor assembly and the position sensor board assembly are provided at least partially within the stator envelope.Type: GrantFiled: September 14, 2020Date of Patent: November 8, 2022Assignee: Milwaukee Electric Tool CorporationInventors: Andrew T. Beyerl, Keith Boulanger, Alex Huber, William A. Elger, Jeffrey M. Wackwitz
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Publication number: 20220250224Abstract: A hammer drill includes a housing, a first ratchet fixed to the housing, a spindle rotatably supported by the housing about an axis, and a second ratchet coupled for co-rotation with the spindle. The second ratchet is engageable with the first ratchet in response to rearward displacement of the spindle to impart a hammering action on the spindle. The hammer drill further includes a thrust bearing having an arm extending away from the axis, and a selector ring having a post extending toward the arm. The selector ring is rotatable between a first position in which the post is engageable with the arm to limit the rearward displacement of the spindle and prevent engagement of the first and second ratchets, and a second position in which the post is misaligned with the arm to permit the rearward displacement of the spindle and engagement of the first and second ratchets.Type: ApplicationFiled: April 27, 2022Publication date: August 11, 2022Inventor: William A. Elger
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Patent number: 11345009Abstract: A hammer drill includes a housing, a first ratchet fixed to the housing, a spindle rotatably supported by the housing about an axis, and a second ratchet coupled for co-rotation with the spindle. The second ratchet is engageable with the first ratchet in response to rearward displacement of the spindle to impart a hammering action on the spindle. The hammer drill further includes a thrust bearing having an arm extending away from the axis, and a selector ring having a post extending toward the arm. The selector ring is rotatable between a first position in which the post is engageable with the arm to limit the rearward displacement of the spindle and prevent engagement of the first and second ratchets, and a second position in which the post is misaligned with the arm to permit the rearward displacement of the spindle and engagement of the first and second ratchets.Type: GrantFiled: September 25, 2020Date of Patent: May 31, 2022Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventor: William A. Elger
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Patent number: 10931167Abstract: A power tool including a housing, a controller within the housing, and a brushless motor within the housing and controlled by the controller. The brushless motor includes a stator assembly, a rotor core, and a rotor enclosure. The stator assembly includes a stator core having stator laminations defining a stack length in an axial direction. The rotor enclosure includes a front end cap provided on a first side of the rotor core having a front bearing holder; and a rear end cap provided on a second side of the rotor core. The brushless motor further includes a fan, a front bearing, and a rear bearing. The front bearing holder and the fan define a bearing-to-fan length in the axial direction between axial ends of the front bearing holder and the fan, wherein a difference between the bearing-to-fan length and the stack length is less than 23.5 millimeters.Type: GrantFiled: May 20, 2020Date of Patent: February 23, 2021Assignee: Milwaukee Electric Tool CorporationInventors: Andrew T. Beyerl, Keith Boulanger, Alex Huber, William A. Elger, Jeffrey M. Wackwitz
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Publication number: 20210008704Abstract: A hammer drill includes a housing, a first ratchet fixed to the housing, a spindle rotatably supported by the housing about an axis, and a second ratchet coupled for co-rotation with the spindle. The second ratchet is engageable with the first ratchet in response to rearward displacement of the spindle to impart a hammering action on the spindle. The hammer drill further includes a thrust bearing having an arm extending away from the axis, and a selector ring having a post extending toward the arm. The selector ring is rotatable between a first position in which the post is engageable with the arm to limit the rearward displacement of the spindle and prevent engagement of the first and second ratchets, and a second position in which the post is misaligned with the arm to permit the rearward displacement of the spindle and engagement of the first and second ratchets.Type: ApplicationFiled: September 25, 2020Publication date: January 14, 2021Inventor: William A. Elger
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Patent number: 10888986Abstract: A hammer drill includes a housing, a first ratchet fixed to the housing, a spindle rotatably supported by the housing about an axis, and a second ratchet coupled for co-rotation with the spindle. The second ratchet is engageable with the first ratchet in response to rearward displacement of the spindle to impart a hammering action on the spindle. The hammer drill further includes a thrust bearing having an arm extending away from the axis, and a selector ring having a post extending toward the arm. The selector ring is rotatable between a first position in which the post is engageable with the arm to limit the rearward displacement of the spindle and prevent engagement of the first and second ratchets, and a second position in which the post is misaligned with the arm to permit the rearward displacement of the spindle and engagement of the first and second ratchets.Type: GrantFiled: January 22, 2018Date of Patent: January 12, 2021Assignee: Milwaukee Electric Tool CorporationInventor: William A. Elger
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Publication number: 20200412202Abstract: A power tool including a housing, a controller within the housing, and a brushless motor within the housing and controlled by the controller. The brushless motor including a stator assembly including a stator core having stator laminations with an annular portion and inwardly extending stator teeth. The stator assembly defines a stator envelope in an axial direction extending between axial ends of stator end caps of the stator assembly. The brushless motor further includes a rotor assembly including a rotor core having rotor laminations and defining a central aperture that extends in the axial direction and that receives a shaft, and a position sensor board assembly including position sensors and configured to provide position information of the rotor core to the controller. The rotor assembly and the position sensor board assembly are provided at least partially within the stator envelope.Type: ApplicationFiled: September 14, 2020Publication date: December 31, 2020Inventors: Andrew T. Beyerl, Keith Boulanger, Alex Huber, William A. Elger, Jeffrey M. Wackwitz
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Publication number: 20200280243Abstract: A power tool including a housing, a controller within the housing, and a brushless motor within the housing and controlled by the controller. The brushless motor includes a stator assembly, a rotor core, and a rotor enclosure. The stator assembly includes a stator core having stator laminations defining a stack length in an axial direction. The rotor enclosure includes a front end cap provided on a first side of the rotor core having a front bearing holder; and a rear end cap provided on a second side of the rotor core. The brushless motor further includes a fan, a front bearing, and a rear bearing. The front bearing holder and the fan define a bearing-to-fan length in the axial direction between axial ends of the front bearing holder and the fan, wherein a difference between the bearing-to-fan length and the stack length is less than 23.5 millimeters.Type: ApplicationFiled: May 20, 2020Publication date: September 3, 2020Inventors: Andrew T. Beyerl, Keith Boulanger, Alex Huber, William A. Elger, Jeffrey M. Wackwitz
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Patent number: 10673305Abstract: A power tool including a housing, a controller within the housing, and a brushless motor within the housing and controlled by the controller. The brushless motor including a stator assembly including a stator core having stator laminations with an annular portion and inwardly extending stator teeth. The stator assembly defines a stator envelope in an axial direction extending between axial ends of stator end caps of the stator assembly. The brushless motor further includes a rotor assembly including a rotor core having rotor laminations and defining a central aperture that extends in the axial direction and that receives a shaft, and a position sensor board assembly including position sensors and configured to provide position information of the rotor core to the controller. The rotor assembly and the position sensor board assembly are provided at least partially within the stator envelope.Type: GrantFiled: July 30, 2019Date of Patent: June 2, 2020Assignee: Milwaukee Electric Tool CorporationInventors: Andrew T. Beyerl, Keith Boulanger, Alex Huber, William A. Elger, Jeffrey M. Wackwitz
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Patent number: 10632551Abstract: A shoe for a band saw, the shoe having a body including a generally C-shaped member defined by a substantially planar portion for engaging a workpiece and a pair of rails extending transversely therefrom and wrapping such that the body includes a generally T-shaped receptacle for slidably receiving a correspondingly-shaped member. The substantially planar portion includes apertures aligned linearly. A biased detent feature has a holding force with a magnitude sufficient to hold the body when the detent feature is seated in one of the apertures. The body is moveable linearly, relative to the detent feature, in the direction of alignment of the apertures between engaged and non-engaged positions. The body is moveable out of the engaged position in the direction by application of a disengaging force in the direction acting to move the body with respect to the detent feature and acting to overcome the holding force in the engaged position.Type: GrantFiled: January 15, 2019Date of Patent: April 28, 2020Assignee: Milwaukee Electric Tool CorporationInventors: Matthew T. Bertsch, Steven F. Thiel, William A. Elger, Melissa M. Marineau
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Publication number: 20190356197Abstract: A power tool including a housing, a controller within the housing, and a brushless motor within the housing and controlled by the controller. The brushless motor including a stator assembly including a stator core having stator laminations with an annular portion and inwardly extending stator teeth. The stator assembly defines a stator envelope in an axial direction extending between axial ends of stator end caps of the stator assembly. The brushless motor further includes a rotor assembly including a rotor core having rotor laminations and defining a central aperture that extends in the axial direction and that receives a shaft, and a position sensor board assembly including position sensors and configured to provide position information of the rotor core to the controller. The rotor assembly and the position sensor board assembly are provided at least partially within the stator envelope.Type: ApplicationFiled: July 30, 2019Publication date: November 21, 2019Inventors: Andrew T. Beyerl, Keith Boulanger, Alex Huber, William A. Elger, Jeffrey M. Wackwitz
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Patent number: 10432065Abstract: A brushless direct current motor for a power tool. The motor includes a stator assembly including a stator core having stator laminations with an annular portion and inwardly extending stator teeth. The motor also includes a rotor assembly including a rotor core having rotor laminations and defining a central aperture that receives an output shaft. The rotor assembly also includes a rotor end cap on a first side of the rotor core having a bearing holder and defining a channel, wherein the channel is open on a side of the rotor end cap facing the rotor core. The motor further includes a bearing provided in the bearing holder that couples the rotor end cap to the output shaft and a position sensor board assembly provided in the channel of the rotor end cap and configured to provide position information of the rotor core to a motor controller.Type: GrantFiled: January 8, 2019Date of Patent: October 1, 2019Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Andrew T. Beyerl, Keith Boulanger, Alex Huber, William A. Elger, Jeffrey M. Wackwitz
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Publication number: 20190143428Abstract: A shoe for a band saw, the shoe having a body including a generally C-shaped member defined by a substantially planar portion for engaging a workpiece and a pair of rails extending transversely therefrom and wrapping such that the body includes a generally T-shaped receptacle for slidably receiving a correspondingly-shaped member. The substantially planar portion includes apertures aligned linearly. A biased detent feature has a holding force with a magnitude sufficient to hold the body when the detent feature is seated in one of the apertures. The body is moveable linearly, relative to the detent feature, in the direction of alignment of the apertures between engaged and non-engaged positions. The body is moveable out of the engaged position in the direction by application of a disengaging force in the direction acting to move the body with respect to the detent feature and acting to overcome the holding force in the engaged position.Type: ApplicationFiled: January 15, 2019Publication date: May 16, 2019Inventors: Matthew T. Bertsch, Steven F. Thiel, William A. Elger, Melissa M. Marineau
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Publication number: 20190140516Abstract: A brushless direct current motor for a power tool. The motor includes a stator assembly including a stator core having stator laminations with an annular portion and inwardly extending stator teeth. The motor also includes a rotor assembly including a rotor core having rotor laminations and defining a central aperture that receives an output shaft. The rotor assembly also includes a rotor end cap on a first side of the rotor core having a bearing holder and defining a channel, wherein the channel is open on a side of the rotor end cap facing the rotor core. The motor further includes a bearing provided in the bearing holder that couples the rotor end cap to the output shaft and a position sensor board assembly provided in the channel of the rotor end cap and configured to provide position information of the rotor core to a motor controller.Type: ApplicationFiled: January 8, 2019Publication date: May 9, 2019Inventors: Andrew T. Beyerl, Keith Boulanger, Alex Huber, William A. Elger, Jeffrey M. Wackwitz
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Patent number: 10205365Abstract: A brushless direct current motor for a power tool. The motor includes a stator assembly including a stator core having stator laminations with an annular portion and inwardly extending stator teeth. The motor also includes a rotor assembly including a rotor core having rotor laminations and defining a central aperture that receives an output shaft. The rotor assembly also includes a rotor end cap on a first side of the rotor core having a bearing holder and defining a channel, wherein the channel is open on a side of the rotor end cap facing the rotor core. The motor further includes a bearing provided in the bearing holder that couples the rotor end cap to the output shaft and a position sensor board assembly provided in the channel of the rotor end cap and configured to provide position information of the rotor core to a motor controller.Type: GrantFiled: March 30, 2017Date of Patent: February 12, 2019Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Andrew T. Beyerl, Keith Boulanger, Alex Huber, William A. Elger, Jeffrey M. Wackwitz
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Patent number: 10183349Abstract: A band saw includes a first wheel and a second wheel for supporting a continuous band saw blade, a motor operable to drive at least one of the first and second wheels, a housing supporting the first wheel and the second wheel, a shoe for engaging a workpiece, the shoe including a first detent feature. The band saw also includes a second detent feature cooperating with the first detent feature to hold the shoe with respect to the housing. The shoe is moveable with respect to the housing between an engaged position and a non-engaged position. The shoe is moveable out of the engaged position by application of a force acting to move the shoe with respect to the housing sufficient to overcome cooperation between the first and second detent features in the engaged position.Type: GrantFiled: October 4, 2013Date of Patent: January 22, 2019Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Matthew T. Bertsch, Steven F. Thiel, William A. Elger, Melissa M. Marineau
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Publication number: 20180141200Abstract: A hammer drill includes a housing, a first ratchet fixed to the housing, a spindle rotatably supported by the housing about an axis, and a second ratchet coupled for co-rotation with the spindle. The second ratchet is engageable with the first ratchet in response to rearward displacement of the spindle to impart a hammering action on the spindle. The hammer drill further includes a thrust bearing having an arm extending away from the axis, and a selector ring having a post extending toward the arm. The selector ring is rotatable between a first position in which the post is engageable with the arm to limit the rearward displacement of the spindle and prevent engagement of the first and second ratchets, and a second position in which the post is misaligned with the arm to permit the rearward displacement of the spindle and engagement of the first and second ratchets.Type: ApplicationFiled: January 22, 2018Publication date: May 24, 2018Inventor: William A. Elger
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Patent number: 9908228Abstract: A hammer drill includes a housing, a first ratchet fixed to the housing, a spindle rotatably supported by the housing about an axis, and a second ratchet coupled for co-rotation with the spindle. The second ratchet is engageable with the first ratchet in response to rearward displacement of the spindle to impart a hammering action on the spindle. The hammer drill further includes a thrust bearing having an arm extending away from the axis, and a selector ring having a post extending toward the arm. The selector ring is rotatable between a first position in which the post is engageable with the arm to limit the rearward displacement of the spindle and prevent engagement of the first and second ratchets, and a second position in which the post is misaligned with the arm to permit the rearward displacement of the spindle and engagement of the first and second ratchets.Type: GrantFiled: October 17, 2013Date of Patent: March 6, 2018Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventor: William A. Elger