Abstract: In accordance with one embodiment of the present disclosure, a reflective insulation product is provided. The product includes a first outer layer having reflective material, a second outer layer, and an inner layer. The inner layer includes fiberglass and urethane, the urethane being present in an amount of at least about 5% by weight. The inner layer is positioned between the first outer layer and second outer layer such that the first outer layer is adhered to a first side of the inner layer by the urethane and the second outer layer is adhered to a second side of the inner layer by the urethane.

Abstract: A surface is insulated by applying an elastomeric foam material. In one embodiment, the elastomeric foam material comprises a polyurethane foam that is formed on-site by reacting an isocyanate with a polyol. In one embodiment, the polyol may include a polyol chain extender and/or a plasticizer. In one embodiment, the elastomeric foam material forms an air barrier against a surface. After the elastomeric foam material is installed, a fibrous insulation material may be then placed over the foam layer.

Abstract: A connector for securing a roofing band to a roofing beam by a threaded fastener may include a circumferential flange portion, first and second recess extending within the circumferential flange portion sized to accept a roofing band, and a central portion extending within the circumferential flange portion between the first recess and the second recess, a middle area of the central portion being offset laterally from the circumferential flange portion by a distance enough to permit the roofing band to be slid through the first and second recesses so that the circumferential flange portion is located on a first side of the roofing band and the middle area of the central portion is located on a second side of the roofing band opposite the first side. A single fastener opening defined through the central portion, the fastener opening sized for receiving a threaded fastener therethrough for fastening the roofing band to a roofing beam. Related roofing assemblies and methods of construction are disclosed.

Abstract: In accordance with one embodiment of the present disclosure a method for making a composite wood product is provided. The method includes extruding a mass having fiber material and thermoplastic resin to form a composite wood base. The method further includes heating the composite wood base and laminating a sheet of surface material onto the composite wood base with a film application device to form a composite wood product, the film application device capable of wrapping a single sheet of the surface material onto the top, bottom, and side surfaces of the composite wood base.

Abstract: Certain example embodiments relate to a storm shutter assembly clip used for stitching together multiple storm shutter panels in making a storm shutter system, and/or assembly method for accomplishing the same. The clip includes upper and lower portions, with the upper portion having at least one arm extending therefrom, and the lower portion having a housing including a nut. A hole is formed in the lower portion. The upper and lower portions of the clip may be angled so as to correspond with an angle formed by intermediate portions of the storm shutter panels. The at least one arm of the clip is slipped over an end of the first shutter panel so that the hole of the clip aligns with holes of the inner and outer shutter panels. A screw is fed through the holes of the first and second shutter panels and the clip so as to engage with the nut, the shutter panels tightening together via the screw being received by the nut in forming the storm shutter system.

Abstract: A connector for securing a roofing band to a roofing beam by a threaded fastener may include a circumferential flange portion, first and second recess extending within the circumferential flange portion sized to accept a roofing band, and a central portion extending within the circumferential flange portion between the first recess and the second recess, a middle area of the central portion being offset laterally from the circumferential flange portion by a distance enough to permit the roofing band to be slid through the first and second recesses so that the circumferential flange portion is located on a first side of the roofing band and the middle area of the central portion is located on a second side of the roofing band opposite the first side. A single fastener opening defined through the central portion, the fastener opening sized for receiving a threaded fastener therethrough for fastening the roofing band to a roofing beam. Related roofing assemblies and methods of construction are disclosed.

Abstract: A composite material having numerous uses is disclosed. The composite material contains an insulating media combined with a foam. In one embodiment, the foam comprises a polyurethane foam. The polyurethane foam holds the insulating media together and allows for the product to be molded as desired. The resulting composite product can be used as insulation or, alternatively, can be molded into various useful articles.

Abstract: In accordance with one embodiment of the present disclosure a laminated composite product is provided. The product comprises a composite base, the composite base including filler material and a thermoplastic material. The product further comprises a surface layer extruded on at least a portion of the base, the surface layer being non-adhesively joined to the composite base and including about 0.1 weight percent to about 10 weight percent pigment.

Abstract: A surface is insulated by applying an elastomeric foam material. In one embodiment, the elastomeric foam material comprises a polyurethane foam that is formed on-site by reacting an isocyanate with a polyol. In one embodiment, the polyol may include a polyol chain extender and/or a plasticizer. In one embodiment, the elastomeric foam material forms an air barrier against a surface. After the elastomeric foam material is installed, a fibrous insulation material may be then placed over the foam layer.

Abstract: In accordance with one embodiment of the present disclosure, a reflective insulation product is provided. The product includes a first outer layer having reflective material, a second outer layer, and an inner layer. The inner layer includes fiberglass and urethane, the urethane being present in an amount of at least about 5% by weight. The inner layer is positioned between the first outer layer and second outer layer such that the first outer layer is adhered to a first side of the inner layer by the urethane and the second outer layer is adhered to a second side of the inner layer by the urethane.

Abstract: In accordance with one embodiment of the present disclosure, a reflective insulation product is provided. The product includes a first outer layer having reflective material, a second outer layer, and an inner layer. The inner layer includes polyurethane foam and adhesive, the inner layer being positioned between the first outer layer and second outer layer such that the first outer layer is adhered to a first side of the inner layer by adhesive and the second outer layer is adhered to a second side of the inner layer by adhesive.

Abstract: In accordance with one embodiment of the present disclosure a composite wood product is provided. The composite wood product has a composite wood base, the base including about 35 weight percent to about 55 weight percent fiber material and about 35 weight percent to about 55 weight percent thermoplastic resin. A surface layer is laminated on at least a portion of the base, the surface layer having a thickness of about 0.01 millimeters to about 0.5 millimeters, the surface layer including about 0.5 weight percent to about 10 weight percent pigment and about 45 weight percent to about 75 weight percent polyolefin or copolymer thereof.

Abstract: Certain example embodiments relate to a storm shutter assembly clip used for stitching together multiple storm shutter panels in making a storm shutter system, and/or assembly method for accomplishing the same. The clip includes upper and lower portions, with the upper portion having at least one arm extending therefrom, and the lower portion having a housing including a nut. A hole is formed in the lower portion. The upper and lower portions of the clip may be angled so as to correspond with an angle formed by intermediate portions of the storm shutter panels. The at least one arm of the clip is slipped over an end of the first shutter panel so that the hole of the clip aligns with holes of the inner and outer shutter panels. A screw is fed through the holes of the first and second shutter panels and the clip so as to engage with the nut, the shutter panels tightening together via the screw being received by the nut in forming the storm shutter system.

Abstract: Two U-shaped beam half sections are attached together by having nesting ledges/receptacles on the flanges of the half sections. While the flanges of each beam half overlap against each other, the nesting ledges/receptacles hold the beam half flanges to fixed locations. Fasteners such as screws can be driven through the sides of the beam half flanges to fixedly lock the beam half sections to one another.

Abstract: Certain example embodiments of this invention relate to composite siding panels, and/or methods of making the same. In certain example embodiments, a method of making a siding panel is provided. A first cover is provided. A fiberglass based substrate is provided. Urethane is applied to at least some of the fiberglass before at least some of the fiberglass reaches the first cover. The fiberglass is provided so as to be supported by the first cover. A second cover is provided so that the fiberglass is provided between at least the first and second covers. The fiberglass, wetted with the urethane, is flattened and/or densified between at least the first and second covers to form at least part of the siding panel. The siding panel may have a specific gravity of between about 0.5 and 1.2. The compressed siding panel may comprise from about 5-30% urethane by weight and from about 75-95% fiberglass by weight.