Abstract: A diesel dosing system for a vehicle includes a control valve (31) controlling fluid flow to a dosing valve (32) for supplying fuel directly into an exhaust passage of the vehicle. A system pressure source (55) feeds the control valve. A shutoff valve (54) is fluidly connected to the pressure source downstream thereof and to the control valve upstream thereof. The shutoff valve permits bi-directional flow there-through. A connection (57) is between the shutoff valve and the control valve defining a fluid volume there-between. The shutoff valve permits fluid flow from the system pressure source through the connection and to the control valve during a regeneration phase of the system. Upon engine shutdown and based on fluid pressure in the volume, the shutoff valve opens so that fluid trapped in the volume will communicate with the pressure source thereby reducing the fluid pressure in the volume.

Abstract: A reductant delivery unit (10) is provided for selective catalytic reduction (SCR) after-treatment for vehicles. The unit includes a solenoid fluid injector (10) constructed and arranged to be associated with an exhaust gas flow path (14) upstream of a SCR catalytic converter (17). The fluid injector has a fluid inlet (13) and a fluid outlet (15) with the fluid inlet being constructed and arranged to receive a source of urea solution and the fluid outlet being constructed and arranged to communicate directly with the exhaust flow path so as to control injection of urea solution into the exhaust gas flow path. An interface (24) is constructed and arranged to couple the fluid injector to the gas flow path. The interface defines a thermal barrier constructed and arranged to decoupled a body of the injector from exposure to heat in the exhaust gas flow path.

Abstract: A diesel dosing system for a vehicle includes a control valve (31) controlling fluid flow to a dosing valve (32) for supplying fuel directly into an exhaust passage of the vehicle. A system pressure source (55) feeds the control valve. A shutoff valve (54) is fluidly connected to the pressure source downstream thereof and to the control valve upstream thereof. The shutoff valve permits bi-directional flow there-through. A connection (57) is between the shutoff valve and the control valve defining a fluid volume there-between. The shutoff valve permits fluid flow from the system pressure source through the connection and to the control valve during a regeneration phase of the system. Upon engine shutdown and based on fluid pressure in the volume, the shutoff valve opens so that fluid trapped in the volume will communicate with the pressure source thereby reducing the fluid pressure in the volume.

Abstract: A diesel dosing system for a vehicle includes a control valve (31) controlling fluid flow to a dosing valve (32) for supplying fuel directly into an exhaust passage of the vehicle. A system pressure source (55) feeds the control valve. A shutoff valve (54) is fluidly connected to the pressure source downstream thereof and to the control valve upstream thereof. The shutoff valve permits bidirectional flow there-through. A connection (57) is between the shutoff valve and the control valve defining a fluid volume there-between. The shutoff valve permits fluid flow from the system pressure source through the connection and to the control valve during a regeneration phase of the system. Upon engine shutdown and based on fluid pressure in the volume, the shutoff valve opens so that fluid trapped in the volume will communicate with the pressure source thereby reducing the fluid pressure in the volume.

Abstract: A diesel dosing system for a vehicle includes a control valve (31) controlling fluid flow to a dosing valve (32) for supplying fuel directly into an exhaust passage of the vehicle. A system pressure source (55) feeds the control valve. A shutoff valve (54) is fluidly connected to the pressure source downstream thereof and to the control valve upstream thereof. The shutoff valve permits bidirectional flow there-through. A connection (57) is between the shutoff valve and the control valve defining a fluid volume there-between. The shutoff valve permits fluid flow from the system pressure source through the connection and to the control valve during a regeneration phase of the system. Upon engine shutdown and based on fluid pressure in the volume, the shutoff valve opens so that fluid trapped in the volume will communicate with the pressure source thereby reducing the fluid pressure in the volume.

Abstract: A reductant delivery unit (10) is provided for selective catalytic reduction (SCR) after-treatment for vehicles. The unit includes a solenoid fluid injector (10) constructed and arranged to be associated with an exhaust gas flow path (14) upstream of a SCR catalytic converter (17). The fluid injector has a fluid inlet (13) and a fluid outlet (15) with the fluid inlet being constructed and arranged to receive a source of urea solution and the fluid outlet being constructed and arranged to communicate directly with the exhaust flow path so as to control injection of urea solution into the exhaust gas flow path. An interface (24) is constructed and arranged to couple the fluid injector to the gas flow path. The interface defines a thermal barrier constructed and arranged to decoupled a body of the injector from exposure to heat in the exhaust gas flow path.

Abstract: A power module for a fuel injection unit is shown and described. The power module includes a housing that has a plurality of first and second housing portions spaced apart along a first axis. Each of the first housing portions is formed to enclose each of a plurality electromagnetic coil subassemblies spaced apart along the first axis. Each of the second housing portions connects the plurality of first housing portions together along the first axis and includes a wall with at least one inflection portion with respect to the first axis. A fuel injector module is also shown and described. The fuel injector module includes the power module and a plurality of valve group subassemblies. Each of the valve group subassemblies is disposed in respective first housing portions of the module and secured thereto via a securement. Various methods relating to the power module and fuel injector module are described.

Abstract: A fuel injector apparatus and method for use in a fuel injection system of an internal combustion engine that includes a body, a valve seat, closure member, and an orifice plate. The valve seat comprises the intersection of two angled surfaces before assembly of the fuel injector. During assembly of the fuel injector, a member presses against the edge of the sealing surface of the valve seat to create an oblique third sealing surface or sealing band that is coined into the valve seat. The sealing band provides an improved seal between the valve closure member and the valve seat which operates to prevent leakages of fuel in the fuel injector.

Abstract: A fuel injector has a housing extending along a longitudinal axis between an inlet and an outlet. A seat assembly is disposed in a body proximate the outlet. The seat assembly includes a flow portion and a securement portion. The flow portion extends along the longitudinal axis between a first surface and an orifice disk retention surface at a first length. The flow portion has a seat orifice extending therethrough and an orifice disk coupled to the orifice disk retention surface so that the orifice plate is aligned in a fixed spatial axial orientation with respect to the flow portion. The securement portion extends along the longitudinal axis away from the orifice disk retention surface at a second length greater than the first length. A method of maintaining a fixed spatial axial orientation and dimensional symmetry of at least one of the seat and orifice disk in the body is disclosed.

Abstract: A modular fuel injector that includes a coil group subassembly and a valve group subassembly. The coil group subassembly is independently testable. The valve group subassembly is independently testable and includes a tube assembly having a longitudinal axis extending between a first tube end and a second tube end, and a seat assembly disposed in the tube assembly proximate the second tube end. The seat assembly includes a flow portion and a securement portion. The flow portion extends along the longitudinal axis between a first surface and an orifice disk retention surface at a first length. The flow portion has a seat orifice extending therethrough and an orifice disk coupled to the orifice disk retention surface so that the orifice plate is aligned in a fixed spatial orientation with respect to the flow portion. The securement portion extends along the longitudinal axis away from the orifice disk retention surface at a second length greater than the first length.