Abstract: A method of assembling a load center featuring a dielectric barrier that securely retains a plug-on neutral rail without requiring any fasteners. The dielectric barrier and the rail are installed in the same Z-axis direction, which is orthogonal to a rear wall of an enclosure into which the load center is installed. Retention features in the dielectric barrier can create a snap-fit connection between the rail and the barrier, or the barrier can feature a support feature onto which the rail snaps as the rail is installed relative to the dielectric barrier in the Z-axis direction. The snap fit connections eliminate the need for any fasteners, and together with the Z-axis assembly, the assembly process is simplified and accelerated and the possibility of assembly error is reduced or eliminated.

Abstract: Identification accessories, circuit breaker caps, and labeling kits for labeling electrical switch devices, such as circuit breakers, are presented herein. An identification accessory is disclosed for identifying an electrical switch device in proximity to its operating mechanism. The identification accessory includes an accessory shell with a lid having first and second endwalls projecting from the lid.

Abstract: A plug-on load center featuring snap-in or snap-on neutral rails that are retained securely in the load center on or between a dielectric barrier without requiring any fasteners and assembled by installing the dielectric components and neutral rail along the same direction orthogonal to a rear wall of an enclosure that houses the load center. The snap-in configurations feature dielectric barriers with fingers that create a snap-fit connection between the neutral rail and a shield member. The neutral rail is forced between the fingers, which separate and then snap back to their original position once the neutral rail is fully seated in the dielectric barrier. The snap-on configurations feature a neutral rail that is snapped onto the dielectric barrier and retained in the load without any fasteners. The barrier can include retention members that snap-fit into corresponding features of the neutral rail when it is installed onto the barrier.

Abstract: A plug-on load center featuring snap-in or snap-on neutral rails that are retained securely in the load center on or between a dielectric barrier without requiring any fasteners and assembled by installing the dielectric components and neutral rail along the same direction orthogonal to a rear wall of an enclosure that houses the load center. The snap-in configurations feature dielectric barriers with fingers that create a snap-fit connection between the neutral rail and a shield member. The neutral rail is forced between the fingers, which separate and then snap back to their original position once the neutral rail is fully seated in the dielectric barrier. The snap-on configurations feature a neutral rail that is snapped onto the dielectric barrier and retained in the load without any fasteners. The barrier can include retention members that snap-fit into corresponding features of the neutral rail when it is installed onto the barrier.

Abstract: A method of assembling a load center featuring a dielectric barrier that securely retains a plug-on neutral rail without requiring any fasteners. The dielectric barrier and the rail are installed in the same Z-axis direction, which is orthogonal to a rear wall of an enclosure into which the load center is installed. Retention features in the dielectric barrier can create a snap-fit connection between the rail and the barrier, or the barrier can feature a support feature onto which the rail snaps as the rail is installed relative to the dielectric barrier in the Z-axis direction. The snap fit connections eliminate the need for any fasteners, and together with the Z-axis assembly, the assembly process is simplified and accelerated and the possibility of assembly error is reduced or eliminated.

Abstract: Identification accessories, circuit breaker caps, and labeling kits for labeling electrical switch devices, such as circuit breakers, are presented herein. An identification accessory is disclosed for identifying an electrical switch device in proximity to its operating mechanism. The identification accessory includes an accessory shell with a lid having first and second endwalls projecting from the lid.

Abstract: A circuit breaker assembly includes a housing, a trip mechanism, a vent channel, and a chamber. The trip mechanism is positioned within the housing can causes a movable contact to separate from a second contact in response to detection by the circuit breaker assembly of an electrical fault. The vent channel is formed in the housing and positioned to exhaust gas and debris produced as the movable contact separates from the second contact during the electrical fault to an aperture in the housing. The chamber has a chamber housing coupled to the housing adjacent the aperture such that the chamber receives the gas and debris exiting the aperture.

Abstract: Electrical circuit breakers in an electrical panelboard are equipped with tie-down devices to secure the circuit breakers to the panelboard. Each circuit breaker includes a standard housing or case having a raised portion that forms a pair of end walls and a slot at the base of each of the end walls. The panelboard includes mounts for attaching the tie-down devices to the panelboard. Each tie-down device includes (1) a breaker-attachment portion adapted to be mounted on the circuit breaker housing around the raised portion and having a pair of mounting hooks adapted to fit into the slots for attaching the tie-down device to the circuit breaker housing, and (2) a panelboard attachment portion extending beyond the circuit breaker housing for attachment to the panelboard mount.

Abstract: A circuit breaker assembly includes a housing, a trip mechanism, a vent channel, and a chamber. The trip mechanism is positioned within the housing can causes a movable contact to separate from a second contact in response to detection by the circuit breaker assembly of an electrical fault. The vent channel is formed in the housing and positioned to exhaust gas and debris produced as the movable contact separates from the second contact during the electrical fault to an aperture in the housing. The chamber has a chamber housing coupled to the housing adjacent the aperture such that the chamber receives the gas and debris exiting the aperture.

Abstract: Electrical circuit breakers in an electrical panelboard are equipped with tie-down devices to secure the circuit breakers to the panelboard. Each circuit breaker includes a standard housing or case having a raised portion that forms a pair of end walls and a slot at the base of each of the end walls. The panelboard includes mounts for attaching the tie-down devices to the panelboard. Each tie-down device includes (1) a breaker-attachment portion adapted to be mounted on the circuit breaker housing around the raised portion and having a pair of mounting hooks adapted to fit into the slots for attaching the tie-down device to the circuit breaker housing, and (2) a panelboard attachment portion extending beyond the circuit breaker housing for attachment to the panelboard mount.

Abstract: A bimetal in a circuit breaker can deflect in a first direction or a second direction depending upon conditions. If the bimetal deflects in the second direction it can increase the force necessary to operate a trip mechanism of the circuit breaker. A yoke stop helps to control bimetal deflection forces and thus, the amount of force necessary to operate the trip mechanism. This allows better control, size, and selection of operating parts for the circuit breaker.

Abstract: A bimetal in a circuit breaker can deflect in a first direction or a second direction depending upon conditions. If the bimetal deflects in the second direction it can increase the force necessary to operate a trip mechanism of the circuit breaker. A yoke stop helps to control bimetal deflection forces and thus, the amount of force necessary to operate the trip mechanism. This allows better control, size, and selection of operating parts for the circuit breaker.

Abstract: A load center system includes a primary bus bar with primary stabs for receiving a first type of circuit breaker, the primary stab extending from a primary base portion of the primary bus bar. A secondary bus bar with a secondary base portion and secondary stabs is coupled to the primary bus bar in a generally overlapping position, for receiving a second type of circuit breaker. Both the primary and secondary bus bars can be formed from stamping. By utilizing bus bars with base portions, the primary and secondary bus bars together provide for ease of assembly, and structural integrity, while allowing either of the first type of circuit breaker and the second type of circuit breaker to be coupled to the load center.

Abstract: A switch-lock assembly for securing a circuit breaker in one of a plurality of circuit breaker positions, comprising a switch-lock attachment and an anti-twist insert. The switch-lock attachment includes a spring member adapted to engage a retaining area of the circuit breaker, a support member adapted to accommodate the spring member, and a locking member connected with the support member via the spring member. The insert includes a securing end adapted to engage a first area of the circuit breaker for limiting the movement of the insert relative to the circuit breaker, and an interface area adapted to engage the switch-lock attachment for limiting the movement of the switch-lock attachment relative to the insert.

Abstract: The present invention provides an armature assembly for adjusting the magnetic calibration of a tripping mechanism in a circuit breaker includes a bracket having a channel defined by a pair of legs and a bight with opposing sides. A first tab and a second tab are fixedly connected to opposing sides of the bight. The first and second tabs are positioned parallel to one another and perpendicular to the opposing sides of the bight. The first and second tabs have a respective first and second hole that are threaded. A first pin rotatably connects to the tripping mechanism within the interior of the circuit breaker. The first pin is affixed across the legs of the channel. An adjustment screw has an elongated body with a top portion on one end and at the opposing end a bottom portion. The adjustment screw has a plurality of screw threads defining an exterior side wall of the elongated body along the bottom portion. The plurality of screw threads configured to releasably engage the threaded fastener component.

Abstract: A method and apparatus for interrupting the flow of electrical current in a multiphase circuit path between at least one source and at least one load including a circuit breaker having an electro-mechanical assembly and a blade carrier corresponding to each phase of the multiphase circuit path and a phase barrier between each blade carrier. The blade carriers are interconnected, preferably, with a crossbar wherein, when one or more phases of the circuit path are interrupted, opening one or more of the blade carriers, the crossbar moves all of the blade carriers to open positions. The phase barrier is positioned circumferentially around the crossbar between each blade carrier and includes a thermoplastic material. The electro-mechanical assembly is housed within a circuit breaker enclosure having an insulating base wall and cover wall. The phase barrier has a main body planar surface perpendicular to the blade carriers and extending from the base wall to the cover wall.