Patents by Inventor Willis J. Mullet
Willis J. Mullet has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7128123Abstract: A door system including a sectional door having adjacent panels hinged for moving between a closed vertical position and an open horizontal position, the adjacent panels including at least a top panel, an intermediate panel, and a bottom panel, sets of lower rollers provided proximate the interfaces of the adjacent panels and proximate the lower extremity of the bottom panel, upper rollers carried proximate the upper extremity of the top panel, vertical track assemblies including vertical track sections and reverse angles, the reverse angles interconnecting with a header to form a door mounting system, transitional track members having first track sections and second track sections, and dual horizontal track assemblies having lower horizontal track sections and upper horizontal track sections, wherein the lower rollers are carried by the vertical track sections, the first track sections and the lower horizontal track sections and the upper rollers are carried by the second track sections and the upper horizonType: GrantFiled: February 26, 2004Date of Patent: October 31, 2006Assignee: Wayne-Dalton Corp.Inventors: Willis J. Mullet, Gregory M. Rusnak
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Patent number: 7121317Abstract: A sectional door including, a plurality of panels pivotally joined to each other, the panels including a facer having a front surface, a first joint member and a second joint member extending rearwardly of the facer, a pair of end stiles received at lateral extremities of the panels and placed in supporting relation thereto, the stiles having a recess adjacent one of the joint member, a hinge receiver located adjacent the recess and a hinge pivotally coupled to one of the panels at the hinge receiver and fastened to another of the panels at the end stile, wherein the recess provides a clearance for pivoting movement of the hinge and the storage or stowage of door components.Type: GrantFiled: November 14, 2003Date of Patent: October 17, 2006Assignee: Wayne-Dalton Corp.Inventor: Willis J. Mullet
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Patent number: 7123128Abstract: A limited-use appliance is disclosed which has at least one input device for generating an input signal and a controller associated with the input device and receiving the input signal. The controller initiates at least one limited-use function of the appliance upon receipt of the input signal. A test device is maintained by the controller, and has a predetermined criteria which determines whether the input signal should be sent on to the controller or not. A method for pre-installing an appliance is also disclosed and includes the steps of pre-installing an appliance with a controller, wherein the controller operates the appliance in a limited manner. An input device from a group of input devices is associated with the controller, wherein the input device generates an input signal to operate the appliance. And the pre-determined criteria maintained by the controller is tested such that the input signal from the controller is blocked when the pre-determined criteria is met.Type: GrantFiled: June 17, 2003Date of Patent: October 17, 2006Assignee: Wayne-Dalton Corp.Inventors: Willis J. Mullet, Yan Rodriguez, Thomas B. Bennett, III
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Patent number: 7059380Abstract: A sectional door (20,120) for articulated movement between an open position and a closed position having a plurality of interconnected panels (21, 22, 23; 121, 122, 123, 124), a body portion of the panels spacing a first decorative rail (30A, 31A; 130A, 131A, 132A, 133A) and a second decorative rail (30B, 31B; 130B, 131B, 132B, 133B), projections (64, 65, 66, 67; 172, 173) disposed along the first decorative rail and the second decorative rail, the projections (64, 65, 66, 67; 172, 173) configured to form a pinch resistant interface (61, 62; 161, 162, 163) between the panels during articulation thereof, the body portion having an exterior surface (26, 27; 125, 126, 127, 128), the exterior surfaces being spaced an offset depth (D) from the first decorative rail and the second decorative rail, and decorative components (35, 36, 37, 38, 39, 40; 145, 146, 147, 148) attached to the exterior surface and positioned between the first decorative rail and the second decorative rail, whereby the decorative components arType: GrantFiled: January 27, 2004Date of Patent: June 13, 2006Assignee: Wayne-Dalton Corp.Inventors: Thomas B. Bennett, III, Willis J. Mullet, James A. Mast
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Patent number: 7061197Abstract: A system for moving a barrier between limit positions, includes an operator motor assembly mounted proximate to the barrier, wherein at least a portion of the motor assembly is movable between an operating position and a locking position with the motor assembly blocking movement of the barrier. A bias assembly biases the motor assembly in the operating position and allows the motor assembly to move toward the locking position when either a predetermined force overcomes a biasing force or when the barrier is moved to a closed limit position or when forced entry is imposed on the barrier. The biasing force may be adjusted by moving posts on the motor assembly that are engaged by the bias assembly. A disengagement feature may also be provided that allows pivotable movement of the motor assembly even when in a locking position. And the pivoting motor assembly may be used as a secondary entrapment input to an operator controller.Type: GrantFiled: June 22, 2005Date of Patent: June 13, 2006Assignee: Wayne-Dalton Corp.Inventors: Willis J. Mullet, Albert W. Mitchell, David B. Davies, Paul J. VanDrunen, James S. Murray, Derek S. Paquette, Michael Cognevich
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Patent number: 7038409Abstract: An operating system which utilizes a multi-functional wall station for a motorized barrier includes an operator for controlling movement of a barrier between various positions. The operator may receive signals from a wireless or wired wall station transmitter, a wireless keyless entry device and/or a portable remote transmitter device. The multi-function wall station also provides for an operational selection wherein the door may be closed in a normal manner; by an auto-close/delay-open feature, wherein the door closes after a predetermined period of time; or a RF block mode, wherein the station prevents transmission of any remote radio frequency signals to the operating system. The delay-open feature is initiated by actuating a delay switch when the barrier is in a closed position. After a predetermined period of time the operator moves the barrier to an open position. The predetermined period of time is user adjustable.Type: GrantFiled: March 16, 2005Date of Patent: May 2, 2006Assignee: Wayne-Dalton Corp.Inventor: Willis J. Mullet
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Patent number: 7014386Abstract: A secure connection (10) of a component to a sheet material including, an extent of thin sheet metal (20) having an attaching surface (36), a component (30) having a mating surface (37) abutting the attaching surface, an aperture (35) in the mating surface, and a tapping screw (40) threaded in the aperture and penetrating the attaching surface, the aperture sized relative to the size of the screw as a function of the thickness of the component, whereby the tapping screw has portions of the sheet metal clamped between the tapping screw and the component for establishing retentive forces between the component and the sheet-metal material.Type: GrantFiled: January 15, 1998Date of Patent: March 21, 2006Assignee: Wayne-Dalton Corp.Inventors: Willis J. Mullet, Albert W. Mitchell
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Patent number: 6955206Abstract: An upwardly acting sectional door (24), including a plurality of panels (40), body portions (50) of the panels constructed of a flexible polymeric material and having a front surface (55), a cladding (80) covering the front surface of the body portions and having hooks (83, 84) at the upper and lower edges thereof, a hinge member (51) at an edge of the body portion operatively engaging the hooks of adjacent of the panels to provide relative pivotal motion between adjacent panels. Another embodiment is an upwardly acting sectional pan door (224) including, a plurality of panels (240), facers (250) of the panels defining a front surface of the door and having cooperatively engaging couplers (270) at the upper and lower edges thereof; stiles (280) at the ends of the facers receiving and attached to the facers, and hinge assemblies (290) located at the end stiles to provide relative pivotal motion between the stiles and the couplers of adjacent panels.Type: GrantFiled: November 18, 2003Date of Patent: October 18, 2005Assignee: Wayne-Dalton CorpInventors: Willis J. Mullet, Gregory M. Rusnak
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Patent number: 6951237Abstract: A sectional door including, a plurality of panels pivotally joined to each other, the panels including a facer having a front surface, a first joint member and a second joint member extending rearwardly of the facer, a pair of end stiles received at lateral extremities of the panels and placed in supporting relation thereto, the stiles having a recess adjacent one of the joint member, a hinge receiver located adjacent the recess and a hinge pivotally coupled to one of the panels at the hinge receiver and fastened to another of the panels at the end stile, wherein the recess provides a clearance for pivoting movement of the hinge and the storage or stowage of door components.Type: GrantFiled: April 24, 2002Date of Patent: October 4, 2005Assignee: Wayne-Dalton Corp.Inventor: Willis J. Mullet
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Patent number: 6915573Abstract: A sectional door (10) and an assembly method for attaching a component (40, 41, 90) to a panel (11) of the sectional door (10) including the steps of fabricating a panel (11) for the sectional door (10), preparing a component (40, 41, 90) for attachment to the panel (11), dispensing a first adhesive (71, 72) on a surface where the panel (11) and the component (40, 41, 90) are to be joined, locating the panel (11) and the component (40, 41, 90) in a predetermined relative attachment position, and dispensing a second adhesive (71, 72) along at least one surface where the panel (11) and the component (40, 41, 90) abut.Type: GrantFiled: January 13, 2003Date of Patent: July 12, 2005Assignee: Wayne-Dalton Corp.Inventor: Willis J. Mullet
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Patent number: 6899157Abstract: A sectional door D having a plurality of panels (35), a first hinge leaf (44) formed on one edge of a panel and a second hinge leaf (42) formed on a second edge of the panel, wherein first and second hinge leaves on adjacent panels interrelate to form a hinge pivotally joining the panels, and a strengthening member (50) having a body portion (51) adapted to capture the hinge leaves and attachable to the panels near at least one of the first hinge leaf and the second hinge leaf.Type: GrantFiled: October 15, 2002Date of Patent: May 31, 2005Assignee: Wayne-Dalton Corp.Inventor: Willis J. Mullet
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Patent number: 6880609Abstract: A system for raising and lowering a sectional overhead door between an open position and a closed position including, a counterbalance system adapted to be connected to the door, an operator motor assembly mounted proximate to the sectional overhead door in the closed position of the sectional overhead door, at least a portion of the operator motor assembly movable between a door operating position and a door locking position, and a locking assembly (370) having an engaged position to hold the motor assembly in the operating position and a disengaged position to release the motor assembly allowing it to move to the door locking position. The system may be provided with a remote light assembly having a switchable light source in sensing communication with the operator motor such that operation of the motor activates the light source.Type: GrantFiled: May 23, 2003Date of Patent: April 19, 2005Assignee: Wayne-Dalton Corp.Inventors: Willis J. Mullet, Donald Bruce Kyle
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Patent number: 6851465Abstract: A system for raising and lowering a sectional overhead door between an open position and a closed position including, a counterbalance system adapted to be connected to the door, an operator motor assembly mounted proximate to the sectional overhead door in the closed position of the sectional overhead door, at least a portion of the operator motor assembly movable between a door operating position and a door locking position, and a locking assembly (370) having an engaged position to hold the motor assembly in the operating position and a disengaged position to release the motor assembly allowing it to move to the door locking position. The system may be provided with a remote light assembly having a switchable light source in sensing communication with the operator motor such that operation of the motor activates the light source.Type: GrantFiled: May 22, 2003Date of Patent: February 8, 2005Assignee: Wayne-Dalton Corp.Inventors: Willis J. Mullet, Donald Bruce Kyle
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Patent number: 6845804Abstract: An operator (10, 210) for moving in upward and downward directions a sectional door (D) having a counterbalancing system (30) including a drive tube (31) interconnected with the door comprising, a reversible motor (41), a drive gear (52) selectively driven in two directions by the motor, a driven gear (54) freely rotatably mounted on the drive tube and engaging the drive gear, a slide guide (56) non-rotatably mounted on the drive tube, a disconnect (70) mounted on the slide guide and selectively movable between a first position rotatably connecting the driven gear and the slide guide and a second position disconnecting the drive gear and the slide guide, and an actuator (80) for selectively moving the disconnect between the first position and the second position.Type: GrantFiled: April 17, 2003Date of Patent: January 25, 2005Assignee: Wayne-Dalton Corp.Inventor: Willis J. Mullet
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Patent number: 6843300Abstract: A door system comprising, a plurality of sections pivotally joined to each other by a hinge assembly, the hinge assembly being pivotally supported on one of the sections and having a leg that extends from the one of the sections to an adjacent section to attach thereto, a stop assembly including a stop member extending forwardly from the leg toward a stop receiver carried on the one of the sections, whereby interaction of the stop member and the stop receiver ensure alignment of the sections.Type: GrantFiled: March 21, 2003Date of Patent: January 18, 2005Assignee: Wayne-Dalton Corp.Inventors: Willis J. Mullet, Albert W. Mitchell, Thomas B. Bennett, III
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Publication number: 20040257198Abstract: A limited-use appliance is disclosed which has at least one input device for generating an input signal and a controller associated with the input device and receiving the input signal. The controller initiates at least one limited-use function of the appliance upon receipt of the input signal. A test device is maintained by the controller, and has a predetermined criteria which determines whether the input signal should be sent on to the controller or not. A method for pre-installing an appliance is also disclosed and includes the steps of pre-installing an appliance with a controller, wherein the controller operates the appliance in a limited manner. An input device from a group of input devices is associated with the controller, wherein the input device generates an input signal to operate the appliance. And the pre-determined criteria maintained by the controller is tested such that the input signal from the controller is blocked when the pre-determined criteria is met.Type: ApplicationFiled: June 17, 2003Publication date: December 23, 2004Applicant: WAYNE-DALTON CORP.Inventors: Willis J. Mullet, Yan Rodriguez, Thomas B. Bennett
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Publication number: 20040211033Abstract: A track assembly for an overhead door (10) includes a generally vertically positionable track segment (14) and a generally horizontally positionable track segment (15). The track segment (14) includes a curvilinear portion (17) at one end thereof which is joined to a curvilinear portion (21) of the track segment (15) by a bracket (30). The curvilinear portion (17) of the track segment (14) has a smaller radius of curvature than the curvilinear portion (21) of the track segment (15). The bracket (30) has tabs (40) which are received in a slot aperture (42) in the curvilinear portion (17) to attach it to the bracket (30), and the bracket (30) has a lug (41) which is received in a slot (44) in the curvilinear portion (21) to attach it to the bracket (30).Type: ApplicationFiled: April 22, 2003Publication date: October 28, 2004Applicant: Wayne-Dalton Corp.Inventors: Willis J. Mullet, Derek S. Paquette, Gregory M. Rusnak, Kenneth D. Cooke
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Publication number: 20040182529Abstract: A door system comprising, a plurality of sections pivotally joined to each other by a hinge assembly, the hinge assembly being pivotally supported on one of the sections and having a leg that extends from the one of the sections to an adjacent section to attach thereto, a stop assembly including a stop member extending forwardly from the leg toward a stop receiver carried on the one of the sections, whereby interaction of the stop member and the stop receiver ensure alignment of the sections.Type: ApplicationFiled: March 21, 2003Publication date: September 23, 2004Applicant: WAYNE-DALTON CORP.Inventors: Willis J. Mullet, Albert W. Mitchell, Thomas B. Bennett
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Patent number: D505393Type: GrantFiled: February 6, 2004Date of Patent: May 24, 2005Assignee: Wayne-Dalton Corp.Inventors: Willis J. Mullet, David B. Davies, James S. Murray, Mikael Bäckström, Eric Wlmot, Keith Alsberg
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Patent number: D517580Type: GrantFiled: April 21, 2004Date of Patent: March 21, 2006Assignee: Wayne-Dalton Corp.Inventors: Willis J. Mullet, Donald B. Kyle