Patents by Inventor Wojciech Matusik

Wojciech Matusik has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11926103
    Abstract: An approach to precision additive fabrication uses jetting of cationic compositions in conjunction with a non-contact (e.g., optical) feedback approach. By not requiring contact to control the surface geometry of the object being manufactured, the approach is tolerant of the relative slow curing of the cationic composition, while maintaining the benefit of control of the deposition processes according to feedback during the fabrication processes. This approach provides a way to manufacture precision objects and benefit from material properties of the fabricated objects, for example, with isotropic properties, which may be at least partially a result of the slow curing, and flexible structures, which may not be attainable using conventional jetted acrylates.
    Type: Grant
    Filed: November 12, 2021
    Date of Patent: March 12, 2024
    Assignee: Inkbit, LLC
    Inventors: Wenshou Wang, Gregory Ellson, Yan Zhang, Desai Chen, Javier Ramos, Wojciech Matusik, Kiril Vidimce
  • Publication number: 20240051219
    Abstract: A method for additive fabrication of an object on a build platform includes depositing material onto a partial fabrication of the object in a number of passes of a printhead over the partial fabrication. The depositing includes repeatedly depositing material onto the partial fabrication in a pass of the printhead over the partial fabrication. The depositing includes depositing a first material onto the partial fabrication at a first height relative to the build platform, and depositing a second material onto the partial fabrication at a second height relative to the build platform, the second height being less than the first height, the depositing of the second material including forming at least one material transition region between the second material at the second height and first material at the second height deposited in a previous pass.
    Type: Application
    Filed: August 15, 2022
    Publication date: February 15, 2024
    Inventors: Wojciech Matusik, Desai Chen, Javier Ramos, Gregory Ellson
  • Patent number: 11897203
    Abstract: Arrangement of the parts, particularly addressing arrangement for 3D fabrication, makes use of spatial frequency domain representations of the parts, such that acceptable (or optionally desirable) relative locations (and optionally orientations) of a part relative to another part or an arrangement of multiple other parts makes use of spatial frequency domain representations of the parts. In some examples, acceptable relative locations may be defined as relative locations that do not result in parts spatially overlapping and/or maintain a desired (e.g., minimum, average, etc.) separation between parts.
    Type: Grant
    Filed: September 29, 2022
    Date of Patent: February 13, 2024
    Assignee: Inkbit, LLC
    Inventors: Qiaodong Cui, Wojciech Matusik, Victor Rong
  • Publication number: 20230364863
    Abstract: Systems and methods for optimizing the formulation of materials are provided. The systems and methods employ a data-driven, iterative approach to derivate optimal material formulations. One portion of the system includes a sample automation system that outputs the material samples to be tested, and a second portion of the system includes an optimization engine that analyzes data extracted from the material samples and generates additional formulations for materials to be printed and tested. This process continues so that optimal material formulations can be determined based on desired mechanical properties of the material to be optimized. The optimization engine can further be capable of predicting results of formulation that have not yet been tested and using those predictions to further drive the next suggested materials to be tested.
    Type: Application
    Filed: July 24, 2023
    Publication date: November 16, 2023
    Inventors: Michael J. Foshey, Timothy P. Erps, Mina Konakovic Lukovic, Wojciech Matusik, Wan Shou, Klaus Stoll, Bernhard Ulrich von Vacano, Hanns Hagen Goetzke
  • Patent number: 11766831
    Abstract: An additive fabrication approach involves fabricating a platform on a build plate. The fabrication system is then calibrated based on the fabricated platform, and an object is then fabricating on the fabricated platform according to the calibration.
    Type: Grant
    Filed: December 23, 2021
    Date of Patent: September 26, 2023
    Assignee: Inkbit, LLC
    Inventors: Wojciech Matusik, Desai Chen, Javier Ramos, Aaron Weber, Harrison Wang
  • Patent number: 11752700
    Abstract: Systems and methods for optimizing the formulation of materials are provided. The systems and methods employ a data-driven, iterative approach to derivate optimal material formulations. One portion of the system includes a sample automation system that outputs the material samples to be tested, and a second portion of the system includes an optimization engine that analyzes data extracted from the material samples and generates additional formulations for materials to be printed and tested. This process continues so that optimal material formulations can be determined based on desired mechanical properties of the material to be optimized. The optimization engine can further be capable of predicting results of formulation that have not yet been tested and using those predictions to further drive the next suggested materials to be tested.
    Type: Grant
    Filed: October 1, 2020
    Date of Patent: September 12, 2023
    Assignees: MASSACHUSETTS INSTITUTE OF TECHNOLOGY
    Inventors: Michael J. Foshey, Timothy P. Erps, Mina Konakovic Lukovic, Wojciech Matusik, Wan Shou, Klaus Stoll, Bernhard Ulrich von Vacano, Hanns Hagen Goetzke
  • Patent number: 11712837
    Abstract: A method for additive manufacturing includes forming an object including depositing a first material including a first coloring component and a second material including a second coloring component, wherein both the first material and the second material further include a corresponding fluorescent component, scanning the object, including causing an emission of an optical signal from the object, wherein the emission of the optical signal is caused at least in part by an emission from the fluorescent components interacting with the first coloring component and the second coloring component as it passes from the fluorescent components to the surface of the object, sensing the emission of the optical signal, and determining presence of the first material and the second material based at least in part on the sensed emission of the optical signal.
    Type: Grant
    Filed: May 4, 2021
    Date of Patent: August 1, 2023
    Assignee: Inkbit, LLC
    Inventors: Wojciech Matusik, Aaron Weber, Desai Chen, Gregory Ellson, Javier Ramos, Davide Marini
  • Publication number: 20230205133
    Abstract: A method for producing a hologram representative of a subject three-dimensional scene includes receiving and storing input digital data characterizing a first image of the subject three-dimensional scene. The method further includes processing the data in a neural network that has been trained to transform the input digital data into a holographic representation of the subject three-dimensional scene, the representation containing phase information characterizing depth and parallax of the scene. The method also includes providing an output of the holographic representation of the subject three-dimensional scene.
    Type: Application
    Filed: April 21, 2021
    Publication date: June 29, 2023
    Inventors: Wojciech Matusik, Liang Shi
  • Patent number: 11628622
    Abstract: A profilometer provides, to a controller, a feedback signal indicative of topography of an exposed surface of an object that is being manufactured by a 3d printer. The profilometer includes an emitter and a camera. The emitter illuminates a region of surface of the object with a pattern having an edge that defines a boundary of an illuminated portion of the surface. The camera receives an image that transitions between a first state in which the edge is visible in the image at a location that is indicative of the surface's depth and a second state in which the edge is not visible at all. From this second state, the controller obtains information representative of a depth of the surface.
    Type: Grant
    Filed: July 1, 2021
    Date of Patent: April 18, 2023
    Assignee: Inkbit, LLC
    Inventors: Aaron Weber, Desai Chen, Harrison Wang, Gregory Ellson, Wojciech Matusik
  • Patent number: 11625096
    Abstract: A wearable article comprising a knitted fabric formed in the shape of a glove. A force sensing element coupled to the fabric, the force sensing element comprising a resistive sensing system and a fluidic sensing system comprising one or more soft tubes coupled to a surface of the wearable glove wherein the resistive and fluid sensing systems correspond to first and second different sensor modalities which are physically decoupled. Control circuitry is coupled to receive signals from both the resistive sensing system and the fluidic sensing system and to combine resistive and fluidic sensing system signals provided thereto to perform at least one of: pose estimation, environment sensing, human state sensing, and static and dynamic task identification.
    Type: Grant
    Filed: March 26, 2021
    Date of Patent: April 11, 2023
    Assignee: MASSACHUSETTS INSTITUTE OF TECHNOLOGY
    Inventors: Wojciech Matusik, Daniela L. Rus, Andrew Spielberg, Josephine Anna Eleanor Hughes, Gloria Chang, Mark Chounlakone
  • Patent number: 11541606
    Abstract: A method for additive fabrication by 3D printing includes processing model data representing material transition boundaries of an object to be printed to form build data for use in controlling printing of a plurality of successive layers to form the object, the build data comprising, for each location of a plurality of locations in a two-dimensional arrangement, material transition data for representing heights of material transitions in a third dimension, and repeating for each layer of the plurality of successive layers, receiving surface height data representing a height of a partial fabrication of the object at respective locations of a plurality of locations on a surface of the partial fabrication for each location of the plurality of locations, using the height at the location to access the material transition data corresponding to the location in the build data, and using the material transition data to determine material to be deposited at that location, and causing emission of the determined material
    Type: Grant
    Filed: December 23, 2021
    Date of Patent: January 3, 2023
    Assignee: Inkbit, LLC
    Inventors: Wojciech Matusik, Desai Chen
  • Patent number: 11518109
    Abstract: A method for managing the temperature of three-dimensional object during additive manufacturing includes depositing material on a partial fabrication of the three-dimensional object, determining thermal properties of the three-dimensional object after depositing the material, and controlling cooling of the object according to said thermal properties. In some examples, the determining of the thermal properties includes determining a temperature variation across the object and controlling position-dependent cooling of the object in a feedback arrangement. Resulting uniform temperature of the object under fabrication can improve dimensional accuracy and material properties of the object.
    Type: Grant
    Filed: October 30, 2020
    Date of Patent: December 6, 2022
    Assignee: Inkbit, LLC
    Inventors: Wojciech Matusik, Javier Ramos, Aaron Weber
  • Publication number: 20220379547
    Abstract: A method includes manufacturing a kernel that comprises a quantity of a phase-change material and heating the thermoplastic past a softening temperature thereof. This softening temperature is greater than the phase-change material's melting temperature. The method continues with pressing this heated thermoplastic onto a contact surface of the kernel and the thermoplastic to cool to below its softening temperature. As a result, the thermoplastic assumes a profile that depends, at least in part, on the contact surface's profile. The method continues with separating the kernel from the thermoplastic.
    Type: Application
    Filed: June 21, 2022
    Publication date: December 1, 2022
    Inventors: Javier Ramos, Richard Woudenberg, Wojciech Matusik
  • Publication number: 20220374569
    Abstract: An approach to designing a structural combination of multiple materials includes determining, using a physical simulator, simulated measurement data for a first plurality of simulation designs. Each simulation design characterizes a structural combination of a plurality of materials. The simulated measurement data for each simulation design provides a simulation of physical qualities of the design. A subset of the simulation designs is selected based on the simulated measurement data for said simulation designs to yield a set of fabrications designs. This set of fabrication designs is provided for fabrication of a set respective physical samples. A set of physical measurements is received for the set of physical samples. Each physical measurement for a physical sample providing measurements a plurality of physical qualities of the sample.
    Type: Application
    Filed: May 20, 2022
    Publication date: November 24, 2022
    Inventors: Wan Shou, Beichen Li, Wojciech Matusik
  • Publication number: 20220281176
    Abstract: An approach to precision additive fabrication uses jetting of cationic compositions in conjunction with a non-contact (e.g., optical) feedback approach. By not requiring contact to control the surface geometry of the object being manufactured, the approach is tolerant of the relative slow curing of the cationic composition, while maintaining the benefit of control of the deposition processes according to feedback during the fabrication processes. This approach provides a way to manufacture precision objects and benefit from material properties of the fabricated objects, for example, with isotropic properties, which may be at least partially a result of the slow curing, and flexible structures, which may not be attainable using conventional jetted acrylates.
    Type: Application
    Filed: November 12, 2021
    Publication date: September 8, 2022
    Inventors: Wenshou Wang, Gregory Ellson, Yan Zhang, Desai Chen, Javier Ramos, Wojciech Matusik, Kiril Vidimce
  • Patent number: 11430084
    Abstract: A method includes receiving, with a computing device, an image, identifying one or more salient features in the image, and generating a saliency map of the image including the one or more salient features. The method further includes sampling the image based on the saliency map such that the one or more salient features are sampled at a first density of sampling and at least one portion of the image other than the one or more salient features are sampled at a second density of sampling, where the first density of sampling is greater than the second density of sampling, and storing the sampled image in a non-transitory computer readable memory.
    Type: Grant
    Filed: September 5, 2018
    Date of Patent: August 30, 2022
    Assignees: TOYOTA RESEARCH INSTITUTE, INC., MASSACHUSETTS INSTITUTE OF TECHNOLOGY
    Inventors: Simon A. I. Stent, AdriĆ  Recasens, Antonio Torralba, Petr Kellnhofer, Wojciech Matusik
  • Patent number: 11364680
    Abstract: A manufacturing method includes using an additive manufacturing process to form a first object. The first object includes layers, among which is a first layer that comprises a first material and a second material. The first material surrounds the second material within the first layer. Both materials are solids that transition into liquids at corresponding first and second temperatures, the first temperature being lower than the second temperature. The method includes, after having formed the first object, exposing the first object to a temperature that is between the first temperature and the second temperature such that the first material melts, thereby leaving behind a second object, the second object comprising the second material.
    Type: Grant
    Filed: May 26, 2021
    Date of Patent: June 21, 2022
    Assignee: Inkbit, LLC
    Inventors: Javier Ramos, Richard Woudenberg, Wojciech Matusik
  • Patent number: 11347908
    Abstract: An approach to intelligent additive manufacturing makes use of one or more of machine learning, feedback using machine vision, and determination of machine state. In some examples, a machine learning transformation receives data representing a partially fabricated object and a model of an additional part (e.g., layer) of the part, and produces a modified model that is provided to a printer. The machine learning predistorter can compensate for imperfections in the partially fabricated object as well as non-ideal characteristics of the printer, thereby achieving high accuracy.
    Type: Grant
    Filed: September 8, 2020
    Date of Patent: May 31, 2022
    Assignee: Inkbit, LLC
    Inventors: Wojciech Matusik, Desai Chen
  • Publication number: 20220161494
    Abstract: A profilometer provides, to a controller, a feedback signal indicative of topography of an exposed surface of an object that is being manufactured by a 3d printer. The profilometer includes an emitter and a camera. The emitter illuminates a region of surface of the object with a pattern having an edge that defines a boundary of an illuminated portion of the surface. The camera receives an image that transitions between a first state in which the edge is visible in the image at a location that is indicative of the surface's depth and a second state in which the edge is not visible at all. From this second state, the controller obtains information representative of a depth of the surface.
    Type: Application
    Filed: July 1, 2021
    Publication date: May 26, 2022
    Inventors: Aaron Weber, Desai Chen, Harrison Wang, Gregory Ellson, Wojciech Matusik
  • Publication number: 20220134672
    Abstract: A method for managing the temperature of three-dimensional object during additive manufacturing includes depositing material on a partial fabrication of the three-dimensional object, determining thermal properties of the three-dimensional object after depositing the material, and controlling cooling of the object according to said thermal properties. In some examples, the determining of the thermal properties includes determining a temperature variation across the object and controlling position-dependent cooling of the object in a feedback arrangement. Resulting uniform temperature of the object under fabrication can improve dimensional accuracy and material properties of the object.
    Type: Application
    Filed: October 30, 2020
    Publication date: May 5, 2022
    Inventors: Wojciech Matusik, Javier Ramos, Aaron Weber