Abstract: A fluidized catalytic reactor system cycles from 0.05-5% of catalyst at a time through a rejuvenation unit to be heated in the presence of oxygen to maintain catalyst activity. The use of the rejuvenation unit that may be 2% of the size of the main catalyst regeneration unit allows for reduction in equipment size and in catalyst inventory. The catalyst that is sent to the rejuvenation unit may be spent catalyst but may be partially or fully regenerated catalyst. The rejuvenation unit may be heated by combusting fuel or by hot flue gas.

Abstract: A process and reactor for contacting a feed stream with a catalyst stream comprises a reaction chamber comprising two spent catalyst inlets for delivering two spent catalyst streams to the reaction chamber and at least one regenerated catalyst inlet for delivering a regenerated catalyst stream to the reaction chamber. The reaction chamber may also include a second regenerated catalyst inlet for delivering a second regenerated catalyst stream to the reaction chamber. The second spent catalyst inlet enables thorough mixing of catalyst streams.

Abstract: A process and reactor for contacting a feed stream with a catalyst stream comprises a reaction chamber comprising two spent catalyst inlets for delivering two spent catalyst streams to the reaction chamber and at least one regenerated catalyst inlet for delivering a regenerated catalyst stream to the reaction chamber. The reaction chamber may also include a second regenerated catalyst inlet for delivering a second regenerated catalyst stream to the reaction chamber. The second spent catalyst inlet enables thorough mixing of catalyst streams.

Abstract: A process and apparatus comprise a reaction chamber that includes an aspect ratio between about 0.7 and 1.3 for establishing a dense catalyst bed in the reaction chamber while minimizing hot residence time of the product gas in a range that will not deteriorate product selectivity. We have found the dense catalyst bed is necessary to ensure sufficient contact between catalyst and feed gas.

Abstract: A fluidized catalytic reactor decouples the catalyst regenerator temperature from the catalyst reactor residence time. Regenerated catalyst is cooled before it contacts reactant feed. The regenerated catalyst may be cooled by heat exchange with oxygen supply gas, spent catalyst or other materials. The process and apparatus are especially useful for fluidized endothermic catalytic reactions.

Abstract: A fluidized catalytic reactor utilizes an ascending temperature profile. The apparatus and process deliver cooler spent catalyst to a first catalyst distributor and a hotter regenerated catalyst to a second catalyst distributor that are spaced apart from each other. The reactant stream first encounters the first stream of catalyst and then encounters the second stream of catalyst. The process and apparatus stage the addition of hot catalyst to the reactant stream. The process and apparatus may be particularly advantageous in an endothermic reaction because the hotter catalyst will encounter reactants that have cooled due to the progression of endothermic reactions.

Abstract: A fluidized catalytic reactor system cycles from 0.05-5% of catalyst at a time through a rejuvenation unit to be heated in the presence of oxygen to maintain catalyst activity. The use of the rejuvenation unit that may be 2% of the size of the main catalyst regeneration unit allows for reduction in equipment size and in catalyst inventory. The catalyst that is sent to the rejuvenation unit may be spent catalyst but may be partially or fully regenerated catalyst. The rejuvenation unit may be heated by combusting fuel or by hot flue gas.

Abstract: A fluidized catalytic reactor utilizes an ascending temperature profile. The apparatus and process deliver cooler spent catalyst to a first catalyst distributor and a hotter regenerated catalyst to a second catalyst distributor that are spaced apart from each other. The reactant stream first encounters the first stream of catalyst and then encounters the second stream of catalyst. The process and apparatus stage the addition of hot catalyst to the reactant stream. The process and apparatus may be particularly advantageous in an endothermic reaction because the hotter catalyst will encounter reactants that have cooled due to the progression of endothermic reactions.

Abstract: A process is presented for the management of sulfur on a catalyst. The catalyst is a dehydrogenation catalyst, and sulfur accumulates during the dehydrogenation process. Sulfur compounds are stripped from the spent catalyst and the catalyst is cooled before the regeneration process. The process includes controlling the amount of sulfur that needs to be removed from the catalyst before regeneration.

Abstract: A process is presented for the management of sulfur on a catalyst. The catalyst is a dehydrogenation catalyst, and sulfur accumulates during the dehydrogenation process. Sulfur compounds are stripped from the spent catalyst and the catalyst is cooled before the regeneration process. The process includes controlling the amount of sulfur that needs to be removed from the catalyst before regeneration.

Abstract: A process is presented for the treatment of spent catalyst to manage sulfur-containing compounds on the catalyst. The catalyst may be a dehydrogenation catalyst, where sulfur accumulates during a dehydrogenation process. Sulfur compounds are stripped from the spent catalyst and the catalyst may be cooled before a regeneration step. The process includes controlling removal of sulfur compounds from the spent catalyst before regeneration.

Abstract: A process is presented for the treatment of spent catalyst to manage sulfur-containing compounds on the catalyst. The catalyst may be a dehydrogenation catalyst, where sulfur accumulates during a dehydrogenation process. Sulfur compounds are stripped from the spent catalyst and the catalyst may be cooled before a regeneration step. The process includes controlling removal of sulfur compounds from the spent catalyst before regeneration.

Abstract: A process is presented for the production of light olefins. The process utilizes a SAPO-18 catalyst and is operated at an elevated pressure. The process generates higher concentrations of heavier olefins which can then be processed to generate light olefins. The processing of the heavier olefins can include metathesis reactions and olefin cracking processes.

Abstract: A process is presented for the production of light olefins. The process utilizes a SAPO-18 catalyst and is operated at an elevated pressure. The process generates higher concentrations of heavier olefins which can then be processed to generate light olefins. The processing of the heavier olefins can include metathesis reactions and olefin cracking processes.

Abstract: A process is presented for generating light olefins with the methanol to olefins process from a combination of catalysts. The process controls the product distribution for ethylene, propylene and butylenes, to enable shifting of the product distribution. The process includes passing a second catalyst to a reactor while the process is on-going.

Abstract: A process is presented for the management of sulfur on a catalyst. The catalyst is a dehydrogenation catalyst, and sulfur accumulates during the dehydrogenation process. Sulfur compounds are stripped from the spent catalyst and the catalyst is cooled before the regeneration process. The process includes controlling the amount of sulfur that needs to be removed from the catalyst before regeneration.

Abstract: A process is presented for the management of sulfur on a catalyst. The catalyst is a dehydrogenation catalyst, and sulfur accumulates during the dehydrogenation process. Sulfur compounds are stripped from the spent catalyst and the catalyst is cooled before the regeneration process. The process includes controlling the amount of sulfur that needs to be removed from the catalyst before regeneration.

Abstract: A process is presented for the management of sulfur on a catalyst. The catalyst is a dehydrogenation catalyst, and sulfur accumulates during the dehydrogenation process. Sulfur compounds are stripped from the spent catalyst and the catalyst is cooled before the regeneration process. The process includes controlling the amount of sulfur that needs to be removed from the catalyst before regeneration.

Abstract: A process is presented for generating light olefins with the methanol to olefins process from a combination of catalysts. The process controls the product distribution for ethylene, propylene and butylenes, to enable shifting of the product distribution. The process includes passing a second catalyst to a reactor while the process is on-going.

Abstract: A process is presented for the production of light olefins. The process utilizes a SAPO-18 catalyst and is operated at an elevated pressure. The process generates higher concentrations of heavier olefins which can then be processed to generate light olefins. The processing of the heavier olefins can include metathesis reactions and olefin cracking processes.