Abstract: Disclosed is an apparatus for treating two or more hydrocarbon feed streams. The apparatus according to one aspect includes a first feed line for supplying one aromatic feed stream and a second feed line for supplying another aromatic feed stream. The apparatus includes a juncture between the feed lines for combining the feed streams. The apparatus further includes a treatment zone in communication with the juncture for treating the combined feed stream.

Abstract: Disclosed is an apparatus for removing water, nitrogen compounds, and unsaturated aliphatic compounds from a hydrocarbon feed stream including a water removal zone, a nitrogen removal zone, and an unsaturated aliphatic compound removal zone. By on aspect, the water removal zone includes a water selective adsorbent, the nitrogen removal zone includes a nitrogen selective adsorbent, and the unsaturated aliphatic compound removal zone includes an unsaturated aliphatic compound removal material.

Abstract: Disclosed is a method for removing water, nitrogen compounds, and unsaturated aliphatic compounds from a hydrocarbon feed stream by passing the hydrocarbon feed stream through a water removal zone, a nitrogen removal zone, and an unsaturated aliphatic compound removal zone. By on aspect, the method includes removing water from the hydrocarbon feed stream, contacting the feed stream with a nitrogen selective adsorbent, and contacting the feed stream with an unsaturated aliphatic compound removal material.

Abstract: Disclosed is a method for treating two or more aromatic feed streams including combining one aromatic feed stream with another aromatic feed stream. The method further includes passing the combined feed stream to a unsaturated aliphatic compound removal zone for removing an unsaturated aliphatic compound therefrom. The method further includes passing the combined aromatic feed stream to a nitrogen removal zone for removing a nitrogen compound therefrom.

Abstract: Processes and systems for treating an aromatic feed comprising an aromatic component and nitrogen-containing impurities, as well as processes and systems for preparing a reaction product of an aromatic component from an aromatic feed comprising the aromatic component and nitrogen-containing impurities, are provided herein. In an embodiment, a process for treating an aromatic feed comprising an aromatic component and nitrogen-containing impurities includes adsorbing a portion of the nitrogen-containing impurities from the aromatic feed to produce a treated aromatic feed comprising the aromatic component and residual nitrogen-containing impurities. The treated aromatic feed and water are mixed to produce a hydrated aromatic feed.

Abstract: Processes and systems for treating an aromatic feed comprising an aromatic component and nitrogen-containing impurities, as well as processes and systems for preparing a reaction product of an aromatic component from an aromatic feed comprising the aromatic component and nitrogen-containing impurities, are provided herein. In an embodiment, a process for treating an aromatic feed comprising an aromatic component and nitrogen-containing impurities includes adsorbing a portion of the nitrogen-containing impurities from the aromatic feed to produce a treated aromatic feed comprising the aromatic component and residual nitrogen-containing impurities. The treated aromatic feed and water are mixed to produce a hydrated aromatic feed.

Abstract: The invention is a heteropoly acid compound catalyst composition, a method of making the catalyst composition and a process for the oxidation of saturated and/or unsaturated aldehydes to unsaturated carboxylic acids using the catalyst composition. The catalyst composition is a heteropoly acid compound containing molybdenum, vanadium, phosphorus, cesium, bismuth, copper and antimony. Thermal stability is achieved with higher cesium content (up to less than 3.0) but antimony, copper and bismuth must be present to maintain good activity. The catalyst is made by dissolving compounds of the components of each of the heteropoly acid compounds in a solution, precipitating the heteropoly acid compounds, obtaining a catalyst precursor and calcining the catalyst precursor to form a heteropoly acid compound catalyst. Unsaturated aldehydes, such as methacrolein, may be oxidized in the presence of the heteropoly acid compound catalyst to produce an unsaturated carboxylic acid, such as methacrylic acid.

Abstract: Embodiments of methods and apparatuses for producing ethylbenzene are provided. The method comprises the steps of introducing a first feed mixture comprising benzene and ethylene to UZM-8 zeolite-based catalyst at a first predetermined inlet temperature to form a first intermediate outlet stream comprising ethylbenzene and benzene. Ethylene is added to the first intermediate outlet stream to form a second intermediate feed mixture. The second intermediate feed mixture is introduced to beta zeolite-based catalyst at a second predetermined inlet temperature to form ethylbenzene.

Abstract: Embodiments of methods and apparatuses for producing styrene are provided. The method comprises the steps of introducing ethylbenzene to a first dehydrogenation reactor containing a first high activity dehydrogenation catalyst at a first predetermined inlet temperature to form a first intermediate effluent stream that comprises styrene, ethylbenzene, and hydrogen. Oxygen is added to the first intermediate effluent stream to form a first oxygenated intermediate effluent stream. The first oxygenated intermediate effluent stream is introduced to a first oxidation-reheat dehydrogenation reactor at a second predetermined inlet temperature of about 530° C. or less to form styrene. The first oxidation-reheat dehydrogenation reactor contains a first oxidation catalyst and a second high activity dehydrogenation catalyst.

Abstract: Embodiments of methods and apparatuses for producing ethylbenzene are provided. The method comprises the steps of introducing a first feed mixture comprising benzene and ethylene to UZM-8 zeolite-based catalyst at a first predetermined inlet temperature to form a first intermediate outlet stream comprising ethylbenzene and benzene. Ethylene is added to the first intermediate outlet stream to form a second intermediate feed mixture. The second intermediate feed mixture is introduced to beta zeolite-based catalyst at a second predetermined inlet temperature to form ethylbenzene.

Abstract: Methods for preparing catalysts for oxidation of unsaturated and/or saturated aldehydes to unsaturated acids is disclosed where the catalyst includes at least molybdenum (Mo), phosphorus (P), vanadium (V), bismuth (Bi), where the bismuth component was dissolved in an organic acid solution prior to adding the bismuth containing solution to a solution of the other components.

Abstract: The invention is a supported or bound heteropoly acid catalyst composition, a method of making the catalyst composition and a process for the oxidation of saturated and/or unsaturated aldehydes to unsaturated carboxylic acids using the catalyst composition. The catalyst composition has a heteropoly acid component containing molybdenum, vanadium, phosphorus and cesium and support/binder having a surface area of about 0.1 m2/g to about 1.0 m2/g. The catalyst is made by dissolving compounds of the components of each of the heteropoly acid compounds in a solution, precipitating the heteropoly acid compounds, contacting the heteropoly acid compounds to form a catalyst precursor and calcining the catalyst precursor to form a heteropoly acid compound catalyst. Unsaturated aldehydes, such as methacrolein, may be oxidized in the presence of the heteropoly acid compound catalyst to produce an unsaturated carboxylic acid, such as methacrylic acid.

Abstract: Embodiments of methods and apparatuses for producing styrene are provided. The method comprises the steps of introducing ethylbenzene to a first dehydrogenation reactor containing a first high activity dehydrogenation catalyst at a first predetermined inlet temperature to form a first intermediate effluent stream that comprises styrene, ethylbenzene, and hydrogen. Oxygen is added to the first intermediate effluent stream to form a first oxygenated intermediate effluent stream. The first oxygenated intermediate effluent stream is introduced to a first oxidation-reheat dehydrogenation reactor at a second predetermined inlet temperature of about 530° C. or less to form styrene. The first oxidation-reheat dehydrogenation reactor contains a first oxidation catalyst and a second high activity dehydrogenation catalyst.

Abstract: The invention is a heteropoly acid compound catalyst composition, a method of making the catalyst composition and a process for the oxidation of saturated and/or unsaturated aldehydes to unsaturated carboxylic acids using the catalyst composition. The catalyst composition is a heteropoly acid compound containing molybdenum, vanadium, phosphorus, cesium, bismuth, copper and antimony. Thermal stability is achieved with higher cesium content (up to less than 3.0) but antimony, copper and bismuth must be present to maintain good activity. The catalyst is made by dissolving compounds of the components of each of the heteropoly acid compounds in a solution, precipitating the heteropoly acid compounds, obtaining a catalyst precursor and calcining the catalyst precursor to form a heteropoly acid compound catalyst. Unsaturated aldehydes, such as methacrolein, may be oxidized in the presence of the heteropoly acid compound catalyst to produce an unsaturated carboxylic acid, such as methacrylic acid.

Abstract: The invention is for a method for making a heteropoly acid compound catalyst from compounds containing molybdenum, vanadium, phosphorus, cesium, copper, bismuth, antimony and boron in which molybdenum, vanadium, phosphorus, cesium, copper, bismuth and boron are at their highest oxidation states and antimony has a 3+ oxidation state. The catalyst contains oxides of molybdenum, vanadium, phosphorus, cesium, copper, bismuth, antimony, boron and, optionally, other metals. The catalyst has the formula: Mo12VaPbCscCudBieSbfBgOx where Mo is molybdenum, V is vanadium, P is phosphorus, Cs is cesium, Cu is copper, Bi is bismuth, Sb is antimony, B is boron, O is oxygen, a is 0.01 to 5.0, b is 0.5 to 3.5, c is 0.01 to 2.0, d is 0.0-1.5, e is 0.0-2.0, f is 0.01-3.0, g is 0.0-4.0 and x satisfies the valences. Molybdenum is reduced by antimony and reoxidized during catalyst synthesis.

Abstract: Methods for making unsaturated acids using catalysts for oxidation of unsaturated and/or saturated aldehyde to unsaturated acids is disclosed where the catalyst including at least molybdenum (Mo) and phosphorus (P), where the catalyst has a pore size distribution including at least 50% medium pores and if bismuth is present, a nitric acid to molybdenum mole ratio of at least 0.5:1 or at least 6.0:1 moles of HNO3 per mole of Mo12.

Abstract: Methods for preparing catalystis for exidation of unsaturated and/or saturated aldehydes to unsaturated acids is disclosed where the catalyst includes at least molybenum (Mo), phosphorus (P), vanadium (V), bismuth (Bi), where the bismuth component was dissolved in an organic acid solution prior to adding the bismuth containing solution to a solution of the other components.

Abstract: Methods of making catalysts for oxidation of unsaturated and/or saturated aldehyde to unsaturated acids is disclosed where the catalyst including at least molybdenum (Mo) and phosphorus (P), where the catalyst has a pore size distribution including at least 50% medium pores and if bismuth is present, a nitric acid to molybdenum mole ratio of at least 0.5:1 or at least 6.0:1 moles of HNO3 per mole of Mo12.

Abstract: Methods of making catalysts for oxidation of unsaturated and/or saturated aldehyde to unsaturated acids is disclosed where the catalyst including at least molybdenum (Mo) and phosphorus (P), where the catalyst has a pore size distribution including at least 50% medium pores and if bismuth is present, a nitric acid to molybdenum mole ratio of at least 0.5:1 or at least 6.0:1 moles of HNO3 per mole of Mo12.

Abstract: A catalyst for oxidation of unsaturated and/or saturated aldehydes to unsaturated acids is disclosed where the catalyst includes at least molybdenum (Mo), phosphorus (P), vanadium (V), bismuth (Bi), and a first component selected from the group consisting of potassium (K), rubidium (Rb), cesium (Cs), thallium (Tl), or mixtures or combinations thereof, where the bismuth component was dissolved in an organic acid solution prior to adding the bismuth containing solution to a solution of the other components. Methods for making and using the catalysts are also disclosed.