Abstract: A motor controller includes a tap position selection circuit, a micro control unit (MCU), and an inverter circuit. The tap position selection circuit is configured to process a plurality of tap position signals transmit processed tap position signals to the MCU. The MCU is configured to output signals to control the operation of the inverter circuit. The inverter circuit includes an output terminal connected to a plurality of coil windings of a stator module of a motor. The tap position selection circuit includes a plurality of first signal input circuits for motor start and a plurality of second signal input circuits for motor stop; each tap position signal is split into a first part and a second part. The first part is input into one first signal input circuit for motor start and the second part is input into one second signal input circuit for motor stop.

Abstract: A method for constant torque control of an EC motor of a ventilation system includes: defining a maximum speed spd_max_ref and a minimum speed spd_min_ref of an electronically commutated motor (ECM) within a constant-torque operation range; by using a proportional integral (PI) controller, calculating an upper reference torque T_ref_up with the maximum speed spd_max_ref as a first reference speed, and calculating a lower reference torque T_ref_low with the minimum speed spd_min_ref as a second reference speed; and T_ref_up>T_ref_low; receiving an externally input torque command Tcom; comparing the torque command Tcom, the upper reference torque T_ref_up, and the lower reference torque T_ref_low to determine a target torque Tact; and controlling the ECM to operate in a constant torque mode under the target torque Tact.

Abstract: A cable having a transmission wire, a first metal covering layer, an inner insulating layer, a second metal covering layer, an outer insulating layer, an insulating protective layer, and an outer metal layer and method of making such. The transmission wire, a first metal covering layer , and inner insulating layer extend along a first direction, wherein the first metal covering layer and inner insulating layer cover the transmission wire. The first metal covering layer comprises a first axial end part. The inner insulating layer comprises a second axial end part. The second metal covering layer extends along the first direction and covers the inner insulating layer. The second metal covering layer comprises a third axial end part. The outer insulating layer extends along the first direction and covers the second metal covering layer. The outer insulating layer comprises a fourth axial end part.

Abstract: Cable manufacturing method and cable assembly, comprising a transmission wire, a first metal covering layer, an inner insulating layer, a second metal covering layer, an outer insulating layer, an insulating protective layer, and an outer metal layer. The transmission wire extends along a first direction. The first metal covering layer extends along the first direction and covers the transmission wire. The first metal covering layer comprises a first axial end part. The inner insulating layer extends along the first direction and coves the first metal covering layer. The inner insulating layer comprises a second axial end part. The second metal covering layer extends along the first direction and covers the inner insulating layer. The second metal covering layer comprises a third axial end part. The outer insulating layer extends along the first direction and covers the second metal covering layer. The outer insulating layer comprises a fourth axial end part.

Abstract: The present disclosure discloses a cable and a cable processing method. The cable includes a wire core, a metal braid layer, a magnetic powder layer, a metal shield, an outer sheath and an elastic ring. The metal braid layer includes an inner braid portion and an everted braid portion which are mutually connected. The inner braid portion is wrapped around an outer side of the wire core, the magnetic powder layer is wrapped around an outer side of the inner braid portion, the metal shield is wrapped around an outer side of the magnetic powder layer, and the outer sheath is wrapped around an outer side of the metal shield. The elastic ring is sleeved outside the inner braid portion, the everted braid portion is wrapped around outer sides of the elastic ring and the outer sheath, and the elastic ring covers an end surface of the metal shield.

Abstract: A conversion circuit board, including: a microprocessor module; a power module; a communication module; a first interface module; and a second interface module. The microprocessor module is adapted to communicate with a motherboard of an air conditioner via the communication module. The microprocessor module is adapted to connect to a first brushless direct current motor and a second brushless direct current motor via the first interface module and the second interface module, respectively. The power module supplies powers for the microprocessor module, the communication module, the first interface module, and the second interface module.

Abstract: A motor programming device includes a mobile phone and a Bluetooth communication device. The mobile phone includes a Bluetooth module, a motor information database, and an APP software module. The motor information database includes a plurality of records. The plurality of records each includes a motor model, user type, and corresponding operating parameters. The APP software module is configured to receive a piece of search information, automatically search in the motor information database a record corresponding to the search information, extract relevant data of the record, and program relevant data of the record to yield a program. The Bluetooth communication device is physically connected to a motor controller and wirelessly connected to the mobile phone via the Bluetooth module, and is configured to transmit the program produced by the APP software module to the motor controller.

Abstract: A method for controlling air volume of an electric device to be constant, the device being adapted to exhaust or supply air, the method including: A) establishing M constant air volume control functions Qi=F(n) corresponding to M air volume points CFMi in the microprocessor of the system controller; B) allowing the microprocessor to receive or preset a target air volume IN-CFM; C) starting the motor, when the motor operates in a stable state, comparing M air volume points CFMi with the target air volume IN-CFM, and ensuring that the target air volume IN-CFM falls within two known air volume points CFMi and CFMi?1; D) using the two known air volume points CFMi and CFMi?1 to calculate a constant air volume control function Q0=F(n) corresponding to the target air volume IN-CFM by interpolation method; and E) controlling a motor parameter Q0 and a rotational speed n.

Abstract: A conversion circuit board, including: a microprocessor module; a power module; a communication module; a first interface module; and a second interface module. The microprocessor module is adapted to communicate with a motherboard of an air conditioner via the communication module. The microprocessor module is adapted to connect to a first brushless direct current motor and a second brushless direct current motor via the first interface module and the second interface module, respectively. The power module supplies powers for the microprocessor module, the communication module, the first interface module, and the second interface module.

Abstract: A method for measuring an air volume of a blower motor, including: a) establishing M constant air volume control functions Qi=F(n) corresponding to M air volume points CFMi in a microprocessor of a motor controller; b) starting the motor, measuring a real-time rotational speed n0 and a parameter Q0 of the motor after the motor runs in a stable state, putting the parameter Q0 into the functions Qi=F(n) to obtain multiple rotational speeds ni, comparing the real-time rotational speed n0 with the multiple rotational speeds ni corresponding to the multiple air volume points CFMi, and determining a real-time detected air volume CFM0 which falls within two air volumes CFMi and CFMi-1; and c) calculating the real-time detected air volume CFM0 according to the two air volumes CFMi and CFMi-1 and the rotational speeds ni and ni-1 using an interpolation method.

Abstract: A method for controlling air volume including: inputting a target air volume into the microprocessor control unit of the motor controller; starting a motor by the motor controller under a torque to enable the motor to work in a steady state; recording the rotational speed in the steady state, and establishing a functional relation formula Q=F (T, n, V) to calculate an air volume in the steady state; comparing the target air volume with the calculated air volume; re-recording a steady rotational speed after the motor falls on a new steady state under an increased or reduced torque, and recalculating the air volume in the new steady state; and repeatedly adjusting the torque until the calculated air volume is equal or equivalent to the target air volume.

Abstract: A centralized control mechanism for a multi-motor drive, the mechanism including: a plurality of independent motor drive modules; a power source module; an interface control microprocessor; a communication module; and a plurality of interface modules of motors. The power source module supplies power for each circuit, and each independent motor drive module drives one permanent magnet motor. Each motor drive module includes a motor microprocessor, an inverter circuit, and a phase current detection circuit. The phase current detection circuit transmits detected data to the motor microprocessor, and the motor microprocessor outputs multiple paths of PWM signals to the inverter circuit and controls the inverter circuit. An output end of the inverter circuit is connected to a coil winding of the PM motor. The plurality of motor microprocessors communicates with the interface control microprocessor via a data bus. The interface control microprocessor communicates with the outside via the communication module.

Abstract: A method for servicing a heating, ventilating or air conditioning (HVAC) system. The method includes: 1) when the motor breaks down and requires replacing: providing a new motor to replace the broken motor; and acquiring, by the new motor, relevant data with regard to operating parameters of the new motor, from the data backup area of the memory of the control board; 2) when the control board breaks down: providing a new control board to replace the broken control board, the new control board including a programming unit; allowing the programming unit to communicate with a mobile phone which is connected to a cloud server; inputting and transmitting relevant information of the broken control board to the cloud server; searching, by the cloud server, operating parameters of the broken control board; rewriting the operating parameters of the broken control board into a memory of the new control board.

Abstract: A centralized control mechanism for a multi-motor drive, the mechanism including: a plurality of independent motor drive modules; a power source module; an interface control microprocessor; a communication module; and a plurality of interface modules of motors. The power source module supplies power for each circuit, and each independent motor drive module drives one permanent magnet motor. Each motor drive module includes a motor microprocessor, an inverter circuit, and a phase current detection circuit. The phase current detection circuit transmits detected data to the motor microprocessor, and the motor microprocessor outputs multiple paths of PWM signals to the inverter circuit and controls the inverter circuit. An output end of the inverter circuit is connected to a coil winding of the PM motor. The plurality of motor microprocessors communicates with the interface control microprocessor via a data bus. The interface control microprocessor communicates with the outside via the communication module.

Abstract: A method for controlling air volume including: 1) inputting a target air volume into a microprocessor control unit of a motor controller; 2) starting a motor by the motor controller and allowing the motor to work in a steady state under a rotational speed; 3) recording the torque and rotational speed in the steady state, establishing a functional relation formula Q=F (T, n, V) for calculating the air volume, and calculating an air volume in the steady state; 4) comparing the target air volume with the calculated air volume; 5) re-recording a steady torque after the motor falls on a new steady state under an increased or reduced rotational speed, and recalculating the air volume in the new steady state; and 6) repeating steps 4) and 5) to adjust the rotational speed until the calculated air volume is equal or equivalent to the target air volume.

Abstract: A method for controlling air volume of an electric device to be constant, the device being adapted to exhaust or supply air, the method including: A) establishing M constant air volume control functions Qi=F(n) corresponding to M air volume points CFMi in the microprocessor of the system controller; B) allowing the microprocessor to receive or preset a target air volume IN-CFM; C) starting the motor, when the motor operates in a stable state, comparing M air volume points CFMi with the target air volume IN-CFM, and ensuring that the target air volume IN-CFM falls within two known air volume points CFMi and CFMi?1; D) using the two known air volume points CFMi and CFMi?1 to calculate a constant air volume control function Q0=F(n) corresponding to the target air volume IN-CFM by interpolation method; and E) controlling a motor parameter Q0 and a rotational speed n.

Abstract: A device for detecting blockage of an air filter mesh, including: an air inlet, an air outlet, an air duct, a fan or a wind wheel, a blower motor, an air filter mesh, and a controller. The controller includes a main control board including: a microprocessor, an inverter circuit, and a motor operation parameter detecting circuit. The air filter mesh is disposed in the air duct. The motor operation parameter detecting circuit inputs a real time operation parameter into the microprocessor, and the output terminal of the microprocessor controls the inverter circuit. A function module of the microprocessor calculates a detected air volume according to the real time operation parameter. When the detected air volume is smaller than a preset air volume, the microprocessor determines that the air filter mesh is obstructed and outputs a signal to an alarm circuit to trigger an alarm.

Abstract: A device for detecting blockage of an air filter mesh, including: an air inlet, an air outlet, an air duct, a fan or a wind wheel, a blower motor, an air filter mesh, and a controller. The controller includes a main control board including: a microprocessor, an inverter circuit, and a motor operation parameter detecting circuit. The air filter mesh is disposed in the air duct. The motor operation parameter detecting circuit inputs a real time operation parameter into the microprocessor, and the output terminal of the microprocessor controls the inverter circuit. A function module of the microprocessor calculates a detected air volume according to the real time operation parameter. When the detected air volume is smaller than a preset air volume, the microprocessor determines that the air filter mesh is obstructed and outputs a signal to an alarm circuit to trigger an alarm.

Abstract: A method for controlling air volume including: 1) inputting a target air volume into the microprocessor control unit of the motor controller; 2) starting a motor by the motor controller under a torque to enable the motor to work in a steady state; 3) recording the rotational speed in the steady state, and establishing a functional relation formula Q=F (T, n, V) to calculate an air volume in the steady state; 4) comparing the target air volume with the calculated air volume; 5) re-recording a steady rotational speed after the motor falls on a new steady state under an increased or reduced torque, and recalculating the air volume in the new steady state; and 6) repeating steps 4) and 5) to adjust the torque until the calculated air volume is equal or equivalent to the target air volume.

Abstract: A method for controlling air volume including: 1) inputting a target air volume into a microprocessor control unit of a motor controller; 2) starting a motor by the motor controller and allowing the motor to work in a steady state under a rotational speed; 3) recording the torque and rotational speed in the steady state, establishing a functional relation formula Q=F (T, n, V) for calculating the air volume, and calculating an air volume in the steady state; 4) comparing the target air volume with the calculated air volume; 5) re-recording a steady torque after the motor falls on a new steady state under an increased or reduced rotational speed, and recalculating the air volume in the new steady state; and 6) repeating steps 4) and 5) to adjust the rotational speed until the calculated air volume is equal or equivalent to the target air volume.