Abstract: A disc recliner 18 for a seat assembly includes a fixed plate 22 secured to a seat cushion 12 and a rotatable plate 30 secured to a seat back 14. Each of the fixed and rotatable plates 22,30 has a plurality of teeth 40,48, the number of teeth not being equal. A flex spline 26 has a plurality of teeth 52, the number of teeth being equal to the number of teeth on the fixed plate 22. A wave generator 28 causes a portion of the teeth 52 on the flex spline 26 to meshingly engage with the teeth 40,48 on the fixed and rotatable plates 22,30. Rotation of the wave generator 28 causes the teeth 52 on the flex spline 26 which meshingly engage with the teeth 40,48 on the fixed and rotatable plates 22,30 to change, thereby causing the rotatable plate 30 to rotate relative to the fixed plate 22, which in turn causes the seat back 14 to pivot relative to the seat cushion 12.

Abstract: A disc recliner 18 for a seat assembly includes a fixed plate 22 secured to a seat cushion 12 and a rotatable plate 30 secured to a seat back 14. Each of the fixed and rotatable plates 22,30 has a plurality of teeth 40,48, the number of teeth not being equal. A flex spline 26 has a plurality of teeth 52, the number of teeth being equal to the number of teeth on the fixed plate 22. A wave generator 28 causes a portion of the teeth 52 on the flex spline 26 to meshingly engage with the teeth 40,48 on the fixed and rotatable plates 22,30.

Abstract: A disc recliner for a seat assembly includes a fixed plate secured to a seat cushion and a rotatable plate secured to a seat back. Each of the fixed and rotatable plates has a plurality of teeth, the number of teeth not being equal. A flex spline has a plurality of teeth, the number of teeth being equal to the number of teeth on the fixed plate. A wave generator causes a portion of the teeth on the flex spline to meshingly engage with the teeth on the fixed and rotatable plates. Rotation of the wave generator causes the teeth on the flex spline which meshingly engage with the teeth on the fixed and rotatable plates to change, thereby causing the rotatable plate to rotate relative to the fixed plate, which in turn causes the seat back to pivot relative to the seat cushion.

Abstract: A disc recliner for a seat assembly includes a fixed plate secured to a seat cushion and a rotatable plate secured to a seat back. Each of the fixed and rotatable plates has a plurality of teeth, the number of teeth not being equal. A flex spline has a plurality of teeth, the number of teeth being equal to the number of teeth on the fixed plate. A wave generator causes a portion of the teeth on the flex spline to meshingly engage with the teeth on the fixed and rotatable plates. Rotation of the wave generator causes the teeth on the flex spline which meshingly engage with the teeth on the fixed and rotatable plates to change, thereby causing the rotatable plate to rotate relative to the fixed plate, which in turn causes the seat back to pivot relative to the seat cushion.

Abstract: A disc recliner for a seat assembly includes a guide plate and a tooth plate rotatably coupled to the guide plate. A rotatable shaft moves a pawl between a first position engaging the tooth plate to prevent pivotal movement of the seat back and a second position disengaged with the tooth plate to allow pivotal movement of the seat back. A leaf spring extends between a first end secured to the guide plate and a second end having a convex curve portion engaging a lobe on the shaft. The spring biases the shaft in a first direction to maintain the pawl in the first position. Rotation of the shaft in a second direction moves the pawl from the first position to the second position as the lobe pushes against and rides along the convex curve portion of the spring, thereby controlling an actuation effort of the disc recliner.

Abstract: A disc recliner for a seat assembly includes a fixed plate secured to a seat cushion and a rotatable plate secured to a seat back. Each of the fixed and rotatable plates has a plurality of teeth, the number of teeth not being equal. A flex spline has a plurality of teeth, the number of teeth being equal to the number of teeth on the fixed plate. A wave generator causes a portion of the teeth on the flex spline to meshingly engage with the teeth on the fixed and rotatable plates. Rotation of the wave generator causes the teeth on the flex spline which meshingly engage with the teeth on the fixed and rotatable plates to change, thereby causing the rotatable plate to rotate relative to the fixed plate, which in turn causes the seat back to pivot relative to the seat cushion.

Abstract: A disc recliner for a seat assembly includes a guide plate and a tooth plate rotatably coupled to the guide plate. A rotatable shaft moves a pawl between a first position engaging the tooth plate to prevent pivotal movement of the seat back and a second position disengaged with the tooth plate to allow pivotal movement of the seat back. A leaf spring extends between a first end secured to the guide plate and a second end having a convex curve portion engaging a lobe on the shaft. The spring biases the shaft in a first direction to maintain the pawl in the first position. Rotation of the shaft in a second direction moves the pawl from the first position to the second position as the lobe pushes against and rides along the convex curve portion of the spring, thereby controlling an actuation effort of the disc recliner.

Abstract: A disc recliner for a seat assembly includes a fixed plate secured to a seat cushion and a rotatable plate secured to a seat back. Each of the fixed and rotatable plates has a plurality of teeth, the number of teeth not being equal. A flex spline has a plurality of teeth, the number of teeth being equal to the number of teeth on the fixed plate. A wave generator causes a portion of the teeth on the flex spline to meshingly engage with the teeth on the fixed and rotatable plates. Rotation of the wave generator causes the teeth on the flex spline which meshingly engage with the teeth on the fixed and rotatable plates to change, thereby causing the rotatable plate to rotate relative to the fixed plate, which in turn causes the seat back to pivot relative to the seat cushion.