Abstract: There is disclosed a core structure with a very low profile, high power density and lower losses. The disclosed design allows for a larger core area where the DC fluxes are added, thereby reducing the air-gap requirements in the cores derived from low saturation density materials such as ferrites. The cellular nature of the design can be effectively employed in vertically packaged power converters and modules. Also disclosed is a DC-DC converter topology which preferably employs the disclosed core. N AC drive voltages drive N current doubler rectifiers (CDRs) in accordance with the symmetric modulation scheme; each CDR provides two rectified output currents to an output node. Each AC drive voltage has a switching period Ts. The drive voltages are phase-shifted by Ts/(2*N), such that the rectified output currents of the CDRs are interleaved, thereby reducing output voltage ripple.

Abstract: A novel architecture of high-power four-quadrant hybrid power modules based on high-current trench gate IGBTs and arrays of low-current wide-bandgap diodes is conceived. The distributed physical layout of high power density wide-bandgap devices improves the cooling inside a fully-sealed module case, thus avoiding excessive internal heat flux build up and high PN junction temperature, and benefiting the converter's reliability and efficiency. The design of multiple-in-one hybrid integrated AC-switch module at high power ratings is enabled by using hybrid AC switch cells and aluminum nitride substrate structure.

Abstract: There is disclosed a core structure with a very low profile, high power density and lower losses. The disclosed design allows for a larger core area where the DC fluxes are added, thereby reducing the air-gap requirements in the cores derived from low saturation density materials such as ferrites. The cellular nature of the design can be effectively employed in vertically packaged power converters and modules. Also disclosed is a DC-DC converter topology which preferably employs the disclosed core. N AC drive voltages drive N current doubler rectifiers (CDRs) in accordance with the symmetric modulation scheme; each CDR provides two rectified output currents to an output node. Each AC drive voltage has a switching period Ts. The drive voltages are phase-shifted by Ts/(2*N), such that the rectified output currents of the CDRs are interleaved, thereby reducing output voltage ripple.