Abstract: An isolator decoupler comprising a shaft having a shaft projection, a pulley having a pulley projection, the pulley journalled to the shaft, a member pivotally connected to the shaft, the member alternatively engagable with the shaft projection or with the pulley projection, engagement with the pulley by the member causes locked rotation of the shaft with the pulley, and a viscous fluid between the shaft and the pulley, the member immersed in said viscous fluid.

Abstract: A method of forming a sprocket comprising forming a sprocket member having a tooth profile, forming grooves in the sprocket member base, installing a plurality of sprocket members in a mandrel thereby forming a build, applying an elastomer member between adjacent sprocket members, wrapping a tensile member about the sprocket members and elastomer members, curing the build, removing the build from the mandrel, and inverting the build and joining the build to a rigid core.

Abstract: A method of forming a sprocket comprising forming a sprocket member having a tooth profile, forming grooves in the sprocket member base, installing a plurality of sprocket members in a mandrel thereby forming a build, applying an elastomer member between adjacent sprocket members, wrapping a tensile member about the sprocket members and elastomer members, curing the build, removing the build from the mandrel, and inverting the build and joining the build to a rigid core.

Abstract: A method of forming a sprocket comprising forming a circular blank having a plane, cutting a plurality of radially extending slots about the outer circumference of the blank thereby forming a plurality of adjacent tabs, bending the tabs 90 degrees to the blank plane, and forming each tab into a tooth form with a groove disposed between adjacent teeth.

Abstract: A method of making a composite article includes providing an elastomeric composition with a blowing agent having an activation temperature and providing at least one structural member defining a fixed gap. The composition is formed below the blowing agent's activation temperature into a solid elastomeric member approximately the thickness of or larger than the gap. The elastomeric member is assembled into the gap, which may place the elastomeric member in a state of compression in the gap. The elastomeric member is then expanded by heating it above the activation temperature. During expansion, the escape of the gas produced is limited to increase the state of compression of the elastomer in the gap by means of confining any free surfaces or by including a platy filler such as nanoclay in the composition.

Abstract: A composite article having an elastomeric composition with a blowing agent having an activation temperature and providing at least one structural member defining a fixed gap. The composition is formed below the blowing agent's activation temperature into a solid elastomeric member approximately the thickness of or larger than the gap. The elastomeric member is assembled into the gap, which may place the elastomeric member in a state of compression in the gap. The elastomeric member is then expanded by heating it above the activation temperature. During expansion, the escape of the gas produced is limited to increase the state of compression of the elastomer in the gap by means of confining any free surfaces or by including a platy filler such as nanoclay in the composition.

Abstract: A method of manufacturing powder metal plates comprising feeding a predetermined mass of metal powder onto a moving tape (101), restricting the metal powder by surrounding the metal powder with vibrating boundary walls (201, 202) extending parallel to the direction of movement of the tape, rolling the metal powder at an ambient temperature to form a green compact strip (GS), continuously sintering the green compact strip in a furnace (400), forming the green compact strip to a net shape part (NS) while in the furnace, and cooling the net shape part in a non-oxidizing environment (404) at a temperature in excess of 1000 degrees Celsius.

Abstract: An isolating decoupler comprising a pulley having a pulley inner surface, a hub having a radially extending arm, the radially extending arm having a frictional surface slidingly engaged with the pulley inner surface, a spring fixed to the pulley, the spring intermittently engageable with the radially extending arm, an elastomeric member disposed between the spring and the radially extending arm; and the radially extending arm intermittently engageable with a pulley stop.

Abstract: A rubber-metal bonded article with an adhesion promoter in the rubber selected from neoalkoxy zirconates and polyimides. Articles requiring compressed rubber exhibit improved retention of compressive strain after assembly of the article and activation of the adhesion promoter. Also claimed is a method wherein a rubber composition may be fully cured, then assembled between two substrates under compression, then the adhesion promoter activated to form the bond.

Abstract: A rubber composition having (A) an elastomer component in which the primary elastomer constituent is an ethylene-propylene elastomer polymerized in the gas phase with a metallocene catalyst and having a molecular weight of at least about 250,000; (B) a silicon-modified olefinic elastomer in an amount of from about 5 to about 50 parts per hundred parts of the elastomer component; (C) ground mica in an amount of from about 2.5 to about 30 parts per hundred parts of the elastomer component; and (D) a peroxide curative. The composition may be used in a vibration isolator which may be used in a belt drive system.

Abstract: A tensioner comprising a torsion spring, a pulley directly journalled to an end of the torsion spring, an elastomeric damping member constrained within a torsion spring coil through an arc of contact of at least 270°, and the elastomeric damping member in damping contact with the torsion spring coil.

Abstract: An isolator decoupler comprising a first tapered portion for connecting to a driving shaft, a second tapered portion cooperatively engaging the first tapered portion, the second tapered portion having a frictional engagement with a pulley, and an elastomeric member operatingly disposed between the second tapered portion and the pulley.

Abstract: A decoupling isolator comprising a pulley, a hub member comprising a stop, a flat wire spiral spring having an end fixedly connected to the pulley, the flat wire spiral spring having another end engageable with the stop to limit a rotation of the pulley.

Abstract: A bonded part with a press-fit, vulcanized rubber member residing in compression between two rigid members and bonded thereto. The rubber member is a laminate with a core layer sandwiched between and bonded to two self-bonding rubber layers. The bonded part may be, for example, a vibration damper, isolator or absorber. The core layer and the self-bonding layers may have the same primary elastomer and cure system type, and the self-bonding layers have an adhesion promoter not present in the core layer. The adhesive layers may be from 0.05 to 1 mm thick or from 5% to 10% of the laminate thickness. The method includes forming a rubber core layer, curing it, applying a rubber adhesive layer on each side to form a laminate, inserting the laminate between two rigid members under compression, and post-curing to form a bonded part. The adhesive layers may be partially cured before inserting.

Abstract: A method of manufacturing powder metal plates comprising feeding a predetermined mass of metal powder onto a moving tape (101), restricting the metal powder by surrounding the metal powder with vibrating boundary walls (201, 202) extending parallel to the direction of movement of the tape, rolling the metal powder at an ambient temperature to form a green compact strip (GS), continuously sintering the green compact strip in a furnace (400), forming the green compact strip to a net shape part (NS) while in the furnace, and cooling the net shape part in a non-oxidizing environment (404) at a temperature in excess of 1000 degrees Celsius.

Abstract: A torsional vibration damper or other vibration damping device with a rubber vibration absorbing element. The rubber element is a peroxide-cured composition based on 100 parts of ethylene-alpha-olefin elastomer, and 5 to 100 parts of polyvinyl butyral polymer which may have a molecular weight from about 40,000 to about 250,000. The composition may also include a compatibilizer or homogenizer, such as chlorinated polyethylene. The polyvinyl butyral increases the damping of the composition, and the compatibilizer improves the temperature stability of the damping.

Abstract: A membrane comprising a first elastomeric layer and a second elastomeric layer, a metallic layer deposited in a non-stressed condition on a substrate elastomeric layer when said substrate elastomeric layer is in a stretched condition, the metallic layer having zero gas permeability, the metallic layer and the substrate elastomeric layer disposed between and bonded to the first elastomeric layer and the second elastomeric layer, the first elastomeric layer and second elastomeric each comprising a cavity for receiving the metallic layer and substrate elastomeric layer upon a contraction of the membrane.

Abstract: A method of making a composite article includes providing an elastomeric composition with a blowing agent having an activation temperature and providing at least one structural member defining a fixed gap. The composition is formed below the blowing agent's activation temperature into a solid elastomeric member approximately the thickness of or larger than the gap. The elastomeric member is assembled into the gap, which may place the elastomeric member in a state of compression in the gap. The elastomeric member is then expanded by heating it above the activation temperature. During expansion, the escape of the gas produced is limited to increase the state of compression of the elastomer in the gap by means of confining any free surfaces or by including a platy filler such as nanoclay in the composition.

Abstract: A rubber composition having (A) an elastomer component in which the primary elastomer constituent is an ethylene-propylene elastomer polymerized in the gas phase with a metallocene catalyst and having a molecular weight of at least about 250,000; (B) a silicon-modified olefinic elastomer in an amount of from about 5 to about 50 parts per hundred parts of the elastomer component; (C) ground mica in an amount of from about 2.5 to about 30 parts per hundred parts of the elastomer component; and (D) a peroxide curative. The composition may be used in a vibration isolator which may be used in a belt drive system.

Abstract: A method of making a ring comprising cutting a raw material stock to a predetermined length, cutting a slit through the raw material stock along its length to form a blank, inserting the blank into a tool, expanding the middle of the slit while simultaneously applying a compressive force to the ends of the blank, and expanding the middle of the slit until the blank is round.