Abstract: Palatal expander apparatuses for expanding a patient's palate (“palatal expanders”) and methods of making them. The apparatuses may include a pair of tooth engagement regions connected by a palatal region. A detachment region on at least one of the tooth engagement regions may be defined by one or more first vertical cut-out regions extending from a bottom of a buccal side toward an occlusal side of the tooth engagement region. The buccal side may be more flexible than the occlusal side so that the detachment region flexes when a removal force to release the palatal expander apparatus from the patient's palate is applied to the detachment region.

Abstract: Palatal expander apparatuses for expanding a patient's palate (“palatal expanders”) and methods of using and making them. The palatal expanders may include tooth engagement regions connected by a palatal region that is configured to apply force between the tooth engagement regions. At least a portion of the palatal region may be configured to have a clearance from the patient's mid-palatal region when the palatal expander is worn by the patient. The clearance between the palatal region and the patient's palate may decrease from the patient's mid-palatal region laterally toward the tooth engagement regions.

Abstract: Systems, methods, and devices for improved orthodontic treatment of a patient's teeth are provided herein. In some embodiments, a method includes determining an appliance geometry for a dental appliance. The appliance geometry can include a first region representing a shell comprising a plurality of teeth receiving cavities, and a second region representing at least one integrally formed component to be integrally joined to the shell. The method can also include generating instructions including a first digital representation of the shell based on the first region, and a second digital representation of the at least one integrally formed component based on the second region. The method can further include transmitting the instructions to a fabrication system configured to additively manufacture the dental appliance by fabricating the shell based on the first digital representation, concurrently with fabricating the at least one integrally formed component based on the second digital representation.

Abstract: An optical proximity sensor includes a housing, an optical emitter, and an optical detector. A first light guide disposed in a first chimney of the housing is configured to direct light from the optical emitter through the first chimney towards a target location. A second light guide disposed in a second chimney of the housing is configured to direct a returned portion of the light emitted from the optical emitter through the second chimney towards the optical detector.

Abstract: Described herein are intraoral appliances with adaptive cellular materials and structures to provide enhanced mechanical properties and orthodontic functionality, and related methods. The described appliances may have higher Young's modulus and elongation rate than appliances made from conventional materials. Further, the described appliances may have desirable non-linear force/strain profiles. Additionally, the control provided by using cellular structures allow for increased customization for individual patients. Thus, the described appliances may be more effective, have longer appliance lifetimes and/or provide less discomfort to patients.

Abstract: Methods for designing and fabrication of a series of apparatuses for expanding a patient's palate (“palatal expanders”). In particular, described herein are methods and apparatuses for forming palatal expanders, including rapid palatal expanders, as well as series of palatal expanders formed as described herein and apparatuses for designing and fabricating them.

Abstract: Methods and apparatuses are disclosed for electronic devices associated with monitoring a patient's use of an intraoral dental appliance. The monitoring electronics may communicate with near-field communication (NFC) signals. An NFC booster is disclosed to improve NFC data transfer between the electronic devices that monitor patient usage and communication devices. NFC boosters may be included within dental appliance cases and/or mobile phone cases. Also described are method and apparatuses for mounting the monitoring electronics onto the dental appliance. Also described are compact sensors, e.g., capacitive sensors, that may be included as part of a monitoring electronics unit.

Abstract: A system for correcting class III malocclusions is disclosed. The system may include a maxilla appliance having tooth receiving cavities shaped to receive teeth of the maxilla and a first coupling for receiving an elastic. The system may also include a mandibular appliance having tooth receiving cavities shaped to receive teeth of the mandible. In some embodiments, the system includes a class III corrective appliance having a first mount shaped to engage with the mandibular arch of the patient and having a second coupling shaped to receive the elastic.

Abstract: A system for correcting class III malocclusions is disclosed. The system may include a maxilla appliance having tooth receiving cavities shaped to receive teeth of the maxilla and a first coupling for receiving an elastic. The system may also include a mandibular appliance having tooth receiving cavities shaped to receive teeth of the mandible. In some embodiments, the system includes a class III corrective appliance having a first mount shaped to engage with the mandibular arch of the patient and having a second coupling shaped to receive the elastic.

Abstract: A method for use in additively manufacturing an orthodontic aligner may include receiving a digital model of an aligner, processing the digital model of the aligner to modify the digital model based on predicted deviations during fabrication to generate a first updated digital model of the aligner, determining that whether the predicted deviations of a physical aligner additively manufactured based on the first updated digital model of the aligner are acceptable, and outputting the first updated digital model of the aligner for fabrication of the physical aligner by additive manufacture of the physical aligner.

Abstract: A system for correcting class III malocclusions is disclosed. The system may include a maxilla appliance having tooth receiving cavities shaped to receive teeth of the maxilla and a first coupling for receiving an elastic. The system may also include a mandibular appliance having tooth receiving cavities shaped to receive teeth of the mandible. In some embodiments, the system includes a class III corrective appliance having a first mount shaped to engage with the mandibular arch of the patient and having a second coupling shaped to receive the elastic.

Abstract: Methods and systems for digitally designing a plurality of aligners are provided. In some embodiments, a method includes receiving an intraoral scan of the patient's teeth, and generating 3D dental model of the patient's teeth using the intraoral scan. The method can include identifying a movement path to move the patient's teeth from an initial arrangement toward a target arrangement through a plurality of intermediate arrangements in accordance with a treatment plan. The method can also include identifying one or more appliance features of at least one aligner, the one or more appliance features including one or more feature regions having one or more feature thicknesses. The method can further include instructing an additive manufacturing machine to directly fabricate the at least one aligner in a layer-by-layer fashion.

Abstract: Palatal expander apparatuses for expanding a patient's palate (“palatal expanders”) and methods of using and making them. These palatal expanders may be configured to have a variable surface smoothness on one side (e.g., the lingual-facing surface) compared to the opposite side (e.g., the palatal-facing surface). These palatal expanders may be configured to have a varying thickness in the palatal region. These palatal expanders may be adapted for ease in removal by the patient or caregiver (e.g., including a hinged region and/or detachment region, and/or including a thinner buccal side then occlusal side, etc.).

Abstract: Apparatuses and methods for monitoring the performance of an orthodontic appliance for repositioning a patient's teeth. An orthodontic appliance may include a plurality of teeth receiving cavities shaped to reposition the patient's teeth from an initial arrangement towards a target arrangement, and one or more sensors configured to determine tooth movement (based on position and/or orientation) and/or forces applied to the teeth. The sensor may be distributed between attachments and aligners that mate with the attachments.

Abstract: Systems, methods, and devices for producing appliances for expansion of the arch of a patient are provided. An arch expanding appliance comprises a force generating portion to apply an arch expansion force and a retention portion to hold the force generating portion on the teeth. The retention portion comprises a flexible portion and a stiff portion. The force generating portion applies a force to move teeth associated with the flexible portion, while the stiff portion resists movement of its associated teeth. The orthodontic appliances can be designed according to the specifications provided herein and manufactured using direct fabrication methods.

Abstract: Embedded sensors and onboard or off-board processing in an aligner case can detect aligner material and/or quality. Material detection can be used for counterfeit detection, or to trigger material specific events. Quality detection can include detection of common aligner failures or defects. A case for a dental appliance may include a tray for supporting the dental appliance, a cover coupled to the tray, and at least one sensor to detect a deformation of the dental appliance. A case for a dental appliance may include a tray for housing the dental appliance, a cover coupled to the tray, and at least one sensor configured to detect a change in material of the dental appliance.

Abstract: Releasable and removable palatal expander apparatuses for expanding a patient's palate (“palatal expanders”) and methods of using and making them. These releasable palatal expanders are adapted for ease in removal by the patient or caregiver, and may include a breach region configured to predictably bend or break when a pulling force is applied. The palatal expander apparatuses described herein may include one or more locks for locking the palatal expander onto the patient's teeth. The lock(s) may be unlocked to release the palatal expander from the teeth. A lock may include a control for manually unlocking the lock. Unlocking the locks may allow the palatal expander to automatically disengage from the patient's teeth.

Abstract: An engineered medical device for treatment of osteonecrosis is provided where the size, porosity and ceramic content of the device can be personalized based on an individual patient's anatomical and physiological condition. The device distinguishes different segments mimicking anatomically-relevant cortical and cancellous segments, in which the cortical segments of the device can sustain mechanical loading, and the cancellous segment of the device can promote bone ingrowth, osteogenesis and angiogenesis.

Abstract: Methods for designing and fabrication of a series of apparatuses for expanding a patient's palate (“palatal expanders”). In particular, described herein are methods and apparatuses for forming palatal expanders, including rapid palatal expanders, as well as series of palatal expanders formed as described herein and apparatuses for designing and fabricating them.

Abstract: Methods and apparatuses for monitoring either or both the performance of an orthodontic appliance for repositioning a patient's teeth and/or the user compliance in wearing the appliance using a biosensor. The apparatuses described herein may include one or more sensors, including biosensors, electrical sensors, or both, configured to generate sensor data related to user compliance and/or repositioning of the patient's teeth by an orthodontic appliance.