Patents by Inventor Yasuji Taketsuna
Yasuji Taketsuna has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9065316Abstract: A stator structure for a rotary electric machine includes a stator core having a cylindrical shape in which slots and pole pieces are formed on an inner peripheral side and alternately arranged in a circumferential direction, a conductor segment which is a conducting wire having a rectangular cross section inserted in one of the slots through an insulator being connected with a conductor segment similarly inserted in another slot to form a coil. Each insulator has a shape including a pair of opposite side surface portions connected with an intermediate portion along a wall surface defining the slot. Each insulator includes end protrusions facing each other at free ends of the side surface portions to position the conductor segments. The insulators are made of an insulating and elastic material.Type: GrantFiled: December 23, 2009Date of Patent: June 23, 2015Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shingo Fubuki, Yasuji Taketsuna, Yasushi Nishikuma, Katsuhiko Tatebe, Tomohiro Takenaga
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Patent number: 8967441Abstract: A magnet splitting device includes a one-side holder for holding a plurality of pre-split magnets on one sides of respective splitting grooves, an other-side holder for holding the magnets on the other sides, and an actuating unit for causing relative movement of the other-side holder to split the magnets all at once. The other-side holder includes a plurality of other-side independent holding parts for holding the magnets independently. The actuating unit includes a plurality of independent actuating parts for moving the other-side independent holding parts independently and a simultaneous operating part for simultaneously operating the holding parts.Type: GrantFiled: July 10, 2009Date of Patent: March 3, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yasushi Nishikuma, Yasuji Taketsuna
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Patent number: 8944147Abstract: In a heat exchanger, fins are simply and accurately positioned in place and heat is efficiently exchanged without increasing manufacture cost, and the plurality of corrugated plate-like fins are disposed in the flow direction of a coolant in a housing. The heat exchanger has: connecting parts, which connect together the adjacent fins among the fins; protrusions formed on the connecting parts; and positioning holes for positioning the fins formed in the housing. The adjacent fins are disposed at predetermined intervals in the coolant flow direction with a predetermined offset amount in the direction that orthogonally intersects the coolant flow direction by fitting the protrusions in the positioning holes.Type: GrantFiled: May 28, 2010Date of Patent: February 3, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yuya Takano, Yasuji Taketsuna, Eisaku Kakiuchi, Katsuhiko Tatebe, Masahiro Morino, Tomohiro Takenaga
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Patent number: 8916964Abstract: A semiconductor device and a method of producing the same, wherein a joining member and a joined member are bonded by means of brazing in a way such that no voids are left inside the joining layer. The semiconductor device comprises a joined member and a joining member which is joined to the joined member by means of brazing. The joined member is provided with a through hole which is open on the joining surface with the joining member, and a path communicating with the through hole is provided on at least one of the joining surface of the joining member with the joined member or the joining surface of the member with the joining member.Type: GrantFiled: November 27, 2009Date of Patent: December 23, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yasuji Taketsuna, Eisaku Kakiuchi, Katsuhiko Tatebe, Masahiro Morino, Tomohiro Takenaga
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Patent number: 8860210Abstract: Disclosed is a semiconductor device that can properly relax a stress produced by a difference in coefficient of linear expansion between an insulating substrate and a cooler and can properly remove heat by cooling of a semiconductor element. A semiconductor device comprises an insulating substrate, a semiconductor element provided on the insulating substrate, a cooler, and a porous metal plate provided between the insulating substrate and the cooler. Through holes in the porous metal plate are open at least to that surface of the porous metal plate which faces the cooler. The sectional size of the pores decreases gradually from the cooler side toward the insulating substrate side.Type: GrantFiled: June 10, 2009Date of Patent: October 14, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Eisaku Kakiuchi, Yasuji Taketsuna, Masahiro Morino, Yuya Takano
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Patent number: 8844134Abstract: A method of manufacturing a heat exchanger. The method involves extrusion-molding a long fin member, which has a plurality of long fins protruding from a flat-plate-shaped long base, and cutting the long fin member by a predetermined width. The base of the fin members are also cut. This results in a heat exchanger having a plurality of fin members (10) including a plurality of fins (11) that is arranged in parallel and protrudes from a flat-plate base (12) so that slit portions are formed on both side ends in a width direction of the base (12), the fin members being arranged so that respective bases abut on each other in a frame.Type: GrantFiled: April 8, 2009Date of Patent: September 30, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Masahiro Morino, Yasuji Taketsuna
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Patent number: 8803378Abstract: A rotating electrical machine (100) is driven by a three-phase AC current and is provided with a stator core (13), a molded resin (12) for covering a coil wound on the stator core, a rotor core (40), a shaft (11) provided to the rotor core (40), a terminal base (20) provided to a coil end section, and a case (30) for covering the rotating electrical machine (100). Power cables extending from the terminal base (20) are led out of the case (30) through a case terminal box (31). A temperature sensor (22) is affixed in a hole in the molded resin (12) by the terminal base (20) and measures the temperature in the vicinity of a heat producing source.Type: GrantFiled: November 10, 2009Date of Patent: August 12, 2014Assignees: Toyota Jidosha Kabushiki Kaisha, Aisin Seiki Kabushiki KaishaInventors: Tomoka Sonohara, Hiroaki Urano, Yasuji Taketsuna, Satoshi Murata, Yasuaki Tahara, Kenji Ishida
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Patent number: 8672013Abstract: An apparatus for handling a magnet handles a plurality of split magnets obtained by sequentially splitting a magnet to be split from one end thereof. The apparatus for handling a magnet is equipped with a mechanism which arranges a split magnet with respect to a previously split magnet so that the magnets are put on top of one another and the corresponding irregularities of a pair of split surfaces thereof are arranged opposite each other. The apparatus for handling a magnet is also equipped with a section where the plurality of split magnets are arranged.Type: GrantFiled: July 29, 2009Date of Patent: March 18, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yasushi Nishikuma, Yasuji Taketsuna
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Patent number: 8593812Abstract: Disclosed is a heat exchanger wherein warping (bending) of an intervening member and a frame is suppressed when the intervening member and a wall portion of the frame member having different linear expansion coefficients are welded with each other. A method for manufacturing the heat exchanger, a semiconductor device wherein warping (bending) of an intervening member and a frame is suppressed, and a method for manufacturing the semiconductor device are also disclosed. Specifically disclosed is a heat exchanger wherein a fin member provided with a plurality of fins forming flow channels for a refrigerant is arranged within a frame which forms the outer casing. The frame has a first frame member (a first wall portion) to which insulating plates (intervening members) interposed between the frame and heat-generating bodies (semiconductor elements are welded. The insulating plates (intervening members) have a linear expansion coefficient different from that of the frame.Type: GrantFiled: May 11, 2009Date of Patent: November 26, 2013Assignee: Toyota Jidosha Kabushiki KaishaInventors: Masahiro Morino, Yasuji Taketsuna, Eisaku Kakiuchi, Yuya Takano
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Publication number: 20130068434Abstract: In a heat exchanger, fins are simply and accurately positioned in place and heat is efficiently exchanged without increasing manufacture cost, and the plurality of corrugated plate-like fins are disposed in the flow direction of a coolant in a housing. The heat exchanger has: connecting parts, which connect together the adjacent fins among the fins; protrusions ormed on the connecting parts; and positioning holes for positioning the fins formed in the housing. The adjacent fins are disposed at predetermined intervals in the coolant flow direction with a predetermined offset amount in the direction that orthogonally intersects the coolant flow direction by fitting the protrusions in the positioning holes.Type: ApplicationFiled: May 28, 2010Publication date: March 21, 2013Inventors: Yuya Takano, Yasuji Taketsuna, Eisaku Kakiuchi, Katsuhiko Tatebe, Masahiro Morino, Tomohiro Takenaga
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Patent number: 8365409Abstract: A heat exchanger is provided with a cooling fin including a plurality of fin portions and a base portion supporting the fin portions, and a plurality of pins press-fitted into the fin portions. In the heat exchanger the pins each having a wider width than each space between the fin portions formed in advance in parallel straight shapes are press-fitted into the spaces in a direction from a top end of each fin portion toward the base portion. Accordingly, the fin portions are formed into corrugated shapes by plastic deformation, thereby fixing the pins between the fin portions in positions apart from the base portion. In each space the pins are arranged at intervals in a longitudinal direction of each space. The pins arranged in adjacent spaces are placed with a displacement in alternating pattern.Type: GrantFiled: May 22, 2009Date of Patent: February 5, 2013Assignee: Toyota Jidosha Kabushiki KaishaInventors: Eisaku Kakiuchi, Yasuji Taketsuna, Masahiro Morino, Yuya Takano
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Publication number: 20120280383Abstract: A semiconductor device and a method of producing the same, wherein a joining member and a joined member are bonded by means of brazing in a way such that no voids are left inside the joining layer. The semiconductor device comprises a joined member and a joining member which is joined to the joined member by means of brazing. The joined member is provided with a through hole which is open on the joining surface with the joining member, and a path communicating with the through hole is provided on at least one of the joining surface of the joining member with the joined member or the joining surface of the member with the joining member.Type: ApplicationFiled: November 27, 2009Publication date: November 8, 2012Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yasuji Taketsuna, Eisaku Kakiuchi, Katsuhiko Tatebe, Masahiro Morino, Tomohiro Takenaga
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Publication number: 20120256512Abstract: A stator structure for a rotary electric machine includes a stator core having a cylindrical shape in which slots and pole pieces are formed on an inner peripheral side and alternately arranged in a circumferential direction, a conductor segment which is a conducting wire having a rectangular cross section inserted in one of the slots through an insulator being connected with a conductor segment similarly inserted in another slot to form a coil. Each insulator has a shape including a pair of opposite side surface portions connected with an intermediate portion along a wall surface defining the slot. Each insulator includes end protrusions facing each other at free ends of the side surface portions to position the conductor segments. The insulators are made of an insulating and elastic material.Type: ApplicationFiled: December 23, 2009Publication date: October 11, 2012Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shingo Fubuki, Yasuji Taketsuna, Yasushi Nishikuma, Katsuhiko Tatebe, Tomohiro Takenaga
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Patent number: 8242646Abstract: There is provided a rotating electric machine capable of preventing a coolant from being retained at an outer surface of a rotor. This rotating electric machine includes a rotation shaft provided so as to be rotatable, a core body secured to the rotation shaft, a permanent magnet embedded in the core body, and an end plate provided so as to be opposed to an axial end surface of the core body. A first coolant channel is formed in the rotation shaft to allow a coolant to flow therethrough. A second coolant channel is formed between the end plate and the axial end surface of the core body to communicate with the first coolant channel. A partition wall that partitions the second coolant channel in a circumferential direction and a path wall that guides the coolant in the second coolant channel toward an outer peripheral edge region of the axial end surface where the permanent magnet is placed are formed inside the second coolant channel.Type: GrantFiled: November 6, 2008Date of Patent: August 14, 2012Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazutaka Tatematsu, Yasuji Taketsuna, Fumiki Tanahashi, Atomi Arakawa
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Publication number: 20120125969Abstract: An apparatus for handling a magnet handles a plurality of split magnets obtained by sequentially splitting a magnet to be split from one end thereof. The apparatus for handling a magnet is equipped with a mechanism which arranges a split magnet with respect to a previously split magnet so that the magnets are put on top of one another and the corresponding irregularities of a pair of split surfaces thereof are arranged opposite each other. The apparatus for handling a magnet is also equipped with a section where the plurality of split magnets are arranged.Type: ApplicationFiled: July 29, 2009Publication date: May 24, 2012Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yasushi Nishikuma, Yasuji Taketsuna
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Publication number: 20120111550Abstract: An ebullient cooling device having a simple structure and capable of limiting the bubbles to an appropriate volume. The ebullient cooling device for cooling a heat generating element is provided with a plurality of vertically arranged cooling channels comprising a lower channel (2), a middle channel (3) and un upper channel (4). Each cooling channel has cooling fins (12) for guiding a refrigerant to flow in a vertical direction, and a vapor discharge path (16) formed at the side of the cooling fins (12) that is opposite the side in contact with the heat generating element. Furthermore, flow path partition/vapor discharge guiding plates (18) are provided between the cooling channels so that the bubbles that have been generated are guided to the vapor discharge path (16) and prevented from moving into the subsequent cooling channel.Type: ApplicationFiled: March 9, 2010Publication date: May 10, 2012Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiromichi Kuno, Yasuji Taketsuna, Mikio Shirai, Hideo Nakamura, Takeshi Yamazaki, Haruhiko Ohta, Yasuhisa Shinmoto, Koichi Suzuki, Yoshiyuki Abe, Osamu Kawanami
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Publication number: 20120104064Abstract: A magnet splitting device includes a one-side holder for holding a plurality of pre-split magnets on one sides of respective splitting grooves, an other-side holder for holding the magnets on the other sides, and an actuating unit for causing relative movement of the other-side holder to split the magnets all at once. The other-side holder includes a plurality of other-side independent holding parts for holding the magnets independently. The actuating unit includes a plurality of independent actuating parts for moving the other-side independent holding parts independently and a simultaneous operating part for simultaneously operating the holding parts.Type: ApplicationFiled: July 10, 2009Publication date: May 3, 2012Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yasushi Nishikuma, Yasuji Taketsuna
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Patent number: 8138640Abstract: Heat discharging property of the stator coil end is improved effectively in a rotating electric machine. A motor as the rotating electric machine includes a stator and a rotor. The stator includes a stator core and resin mold coil ends provided on both axial ends thereof. Column-shaped projections projecting in the axial direction are provided on axial side surfaces of resin mold coil ends at a plurality of positions. Cooling oil supplied from above the resin mold coil ends effectively cools the resin mold coil ends.Type: GrantFiled: August 12, 2009Date of Patent: March 20, 2012Assignees: Toyota Jidosha Kabushiki Kaisha, Nippon Soken, Inc.Inventors: Hiroaki Urano, Eiji Yamada, Kazutaka Tatematsu, Yasuji Taketsuna, Atomi Arakawa, Akihiro Tanaka, Sadahisa Onimaru, Hirohito Matsui, Ryotaro Okamoto
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Patent number: 8115353Abstract: A connection line has a first bent portion bent toward a coil's main body in a vicinity of a stator core's axial length limit line. Furthermore, the connection line at a portion closer to the coil's main body than the first bent portion has a second bent portion bent away from the coil's main body. Furthermore, the connection line has a third bent portion bent away from the coil's main body to have a connection portion along an end surface of the terminal member in contact therewith generally parallel thereto.Type: GrantFiled: July 17, 2008Date of Patent: February 14, 2012Assignee: Toyota Jidosha Kabushiki KaishaInventors: Hiroaki Urano, Kazutaka Tatematsu, Yasuji Taketsuna, Yasushi Nishikuma, Yutaka Komatsu
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Publication number: 20120012295Abstract: A heat exchanger is provided with a cooling fin including a plurality of fin portions and a base portion supporting the fin portions, and a plurality of pins press-fitted into the fin portions. In the heat exchanger, the pins each having a wider width than each space between the fin portions formed in advance in parallel straight shapes are press-fitted into the spaces in a direction from a top end of each fin portion toward the base portion. Accordingly, the fin portions are formed into corrugated shapes by plastic deformation, thereby fixing the pins between the fin portions in positions apart from the base portion. In each space, the pins are arranged at intervals in a longitudinal direction of each space. The pins arranged in adjacent spaces are placed with a displacement in alternating pattern.Type: ApplicationFiled: May 22, 2009Publication date: January 19, 2012Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Eisaku Kakiuchi, Yasuji Taketsuna, Masahiro Morino, Yuya Takano