Patents by Inventor Yasushi Akutsu

Yasushi Akutsu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190096844
    Abstract: An anisotropic conductive film 1A includes a conductive particle array layer 4 in which a plurality of conductive particles 2 are arrayed in a prescribed manner and held in an insulating resin layer The anisotropic conductive film 1A has a direction in which a thick distribution, around the individual conductive particle, of the insulating resin layer 3 holding the array of the conductive particles 2 is asymmetric with respect to the conductive particle 2. The direction in which the thickness distribution is asymmetric is aligned in the same direction in the plurality of conductive particles. When an electronic component is mounted using this anisotropic conductive film 1A, short circuits and conductive failure can be reduced.
    Type: Application
    Filed: November 30, 2018
    Publication date: March 28, 2019
    Applicant: DEXERIALS CORPORATION
    Inventors: Kenichi SARUYAMA, Yasushi AKUTSU
  • Publication number: 20190096843
    Abstract: An anisotropic conductive film capable of accommodating bumps with a narrow pitch and reducing the number density of conductive particles in comparison to known anisotropic conductive films. In an anisotropic conductive film, conductive particles are disposed in an insulating resin binder, and repeating units of polygons formed by successively connecting the centers of a plurality of conductive particles are disposed repeatedly in the vertical and horizontal directions in a plan view. The sides of the polygons of the repeating units intersect diagonally with the long-side direction or the short-side direction of the anisotropic conductive film.
    Type: Application
    Filed: April 25, 2017
    Publication date: March 28, 2019
    Applicant: DEXERIALS CORPORATION
    Inventors: Yasushi AKUTSU, Reiji TSUKAO
  • Publication number: 20190067234
    Abstract: An anisotropic conductive film 1A includes a conductive particle array layer 4 in which a plurality of conductive particles 2 are arrayed in a prescribed manner and held in an insulating resin layer 3. The anisotropic conductive film 1A has a direction in which a thickness distribution, around the individual conductive particle, of the insulating resin layer 3 holding the array of the conductive particles 2 is asymmetric with respect to the conductive particle 2. The direction in which the thickness distribution is asymmetric is aligned in the same direction in the plurality of conductive particles. When an electronic component is mounted using this anisotropic conductive film 1A, short circuits and conductive failure can be reduced.
    Type: Application
    Filed: October 31, 2018
    Publication date: February 28, 2019
    Applicant: DEXERIALS CORPORATION
    Inventors: Kenichi SARUYAMA, Yasushi AKUTSU
  • Patent number: 10199358
    Abstract: Provided is a multilayer substrate obtained by laminating semiconductor substrates each having a trough electrode. The multilayer substrate has excellent conduction characteristics and can be manufactured at low cost. Conductive particles are each selectively present at a position where the through electrodes face each other as viewed in a plan view of the multilayer substrate. The multilayer substrate has a connection structure in which the facing through electrodes are connected by the conductive particles, and the semiconductor substrates each having the through electrode are bonded by an insulating adhesive.
    Type: Grant
    Filed: January 13, 2016
    Date of Patent: February 5, 2019
    Assignee: DEXERIALS CORPORATION
    Inventors: Yasushi Akutsu, Tomoyuki Ishimatsu
  • Publication number: 20190035763
    Abstract: An anisotropic conductive film capable of accommodating bumps with a narrow pitch and reducing the number density of conductive particles. In an anisotropic conductive film, conductive particles are disposed in an insulating resin binder as follows. Specifically, the conductive particles are rows of conductive particles arranged in single rows with spacing therebetween; and repeating units of conductive particles formed by juxtaposition of different numbers of conductive particles are disposed repeatedly over the entire surface of the anisotropic conductive film.
    Type: Application
    Filed: April 25, 2017
    Publication date: January 31, 2019
    Applicant: DEXERIALS CORPORATION
    Inventors: Reiji TSUKAO, Yasushi AKUTSU
  • Patent number: 10154587
    Abstract: An electrical connection material such as anisotropic conductive film that suppresses generation of warpage at electrical connection portion such as anisotropic conductive connection portion, and does not allow conduction reliability of connection body obtained by electrical connection such as anisotropic conductive connection to be reduced has a structure in which a conductive particle-containing layer is disposed between first insulating thermosetting resin composition layer and second insulating thermosetting resin composition layer. The conductive particle-containing layer is obtained by irradiating conductive particle-containing resin composition layer that contains radically polymerizable acrylate compound, photoradical polymerization initiator, non-radically polymerizable epoxy-based compound, and conductive particles with light, resulting in photoradical polymerization to form B stage state of conductive particle-containing resin composition layer.
    Type: Grant
    Filed: September 17, 2014
    Date of Patent: December 11, 2018
    Assignee: DEXERIALS CORPORATION
    Inventor: Yasushi Akutsu
  • Patent number: 10121756
    Abstract: In order to easily inspect a dispersion state of conductive particles in such an anisotropic conductive film that the conductive particles are dispersed even at high density, linear lines including no conductive particle in a plan view of an anisotropic conductive film including an insulating adhesive layer and conductive particles dispersed in the insulating adhesive layer are allowed to exist at predetermined intervals. Specifically, the conductive particles are disposed in a lattice so as to be arranged in a first arrangement direction and a second arrangement direction, and the disappearance lines are inclined relative to the first arrangement direction or the second arrangement direction.
    Type: Grant
    Filed: May 8, 2015
    Date of Patent: November 6, 2018
    Assignee: DEXERIALS CORPORATION
    Inventors: Seiichiro Shinohara, Yasushi Akutsu
  • Publication number: 20180287273
    Abstract: An anisotropic conductive film which suppresses occurrence of short circuit at the time of anisotropic conductive connection, prevents reduction in capturing capability of electrically conductive particles, enables favorable pushing of electrically conductive particles and exhibits not only favorable initial conductivity but also favorable conduction reliability, contains a first electrically conductive particle group and a second electrically conductive particle group, each including a plurality of electrically conductive particles, in an insulating binder. The first electrically conductive particle group and the second electrically conductive particle group are present in a first region and a second region, respectively, which differ from each other in the thickness direction of the anisotropic conductive film and are parallel to the plane direction.
    Type: Application
    Filed: October 6, 2016
    Publication date: October 4, 2018
    Applicant: DEXERIALS CORPORATION
    Inventors: Hiromi KUBODE, Yasushi AKUTSU, Reiji TSUKAO
  • Publication number: 20180277505
    Abstract: An anisotropic conductive film includes an insulating adhesive layer and conductive particles disposed thereon. Arrangement axes of the conductive particles having a particle pitch extend in a widthwise direction of the film, and the axes are sequentially arranged with an axis pitch in a lengthwise direction of the film. The particle pitch, axis pitch of the axes, and an angle ? of the axes relative the widthwise direction of the film are determined according to external shapes of terminals so 3 to 40 conductive particles are present on each terminal when a terminal arrangement region of an electronic component is superimposed on the film so a lengthwise direction of each terminal is aligned with the widthwise direction of the film. By using the film, stable connection reliability is obtained and an excessive increase in the density of the conductive particles is suppressed even in the connection of fine pitches.
    Type: Application
    Filed: May 27, 2016
    Publication date: September 27, 2018
    Applicant: DEXERIALS CORPORATION
    Inventors: Shinichi HAYASHI, Masao SAITO, Yasushi AKUTSU, Reiji TSUKAO
  • Publication number: 20180269176
    Abstract: An anisotropic electrically conductive film has a structure wherein the electrically conductive particles are disposed on or near the surface of an electrically insulating adhesive base layer, or a structure wherein an electrically insulating adhesive base layer and an electrically insulating adhesive cover layer are laminated together and the electrically conductive particles are disposed near the interface therebetween. Electrically conductive particle groups configured from two or more electrically conductive particles are disposed in a lattice point region of a planar lattice pattern. A preferred lattice point region is a circle centered on a lattice point. A radius of the circle is not less than two times and not more than seven times the average particle diameter of the electrically conductive particles.
    Type: Application
    Filed: May 24, 2018
    Publication date: September 20, 2018
    Applicant: DEXERIALS CORPORATION
    Inventor: Yasushi AKUTSU
  • Publication number: 20180218990
    Abstract: A bump-forming film is used for forming, on a semiconductor device such as a bumpless IC chip, bumps which are low in cost and can achieve stable conduction reliability. The bump-forming film is configured such that conductive fillers for bumps are arranged regularly in a planar view in an insulating adhesive resin layer. The regular arrangement has a periodic repeating unit in the longitudinal direction of the film. The straight line which connects one ends of the conductive fillers for bumps in the thickness direction of the film is substantially parallel to the surface of the film.
    Type: Application
    Filed: January 13, 2016
    Publication date: August 2, 2018
    Applicant: DEXERIALS CORPORATION
    Inventors: Yasushi AKUTSU, Tomoyuki ISHIMATSU
  • Publication number: 20180218994
    Abstract: To reduce substrate warp occurring after connection an anisotropic conductive film is used. An anisotropic conductive film has: a first insulating adhesive layer; a second insulating adhesive layer; and a conductive particle-containing layer sandwiched by the first insulating adhesive layer and the second insulating adhesive layer and having conductive particles contained in an insulating adhesive, wherein air bubbles are contained between the conductive particle-containing layer and the first insulating adhesive layer, and, the conductive particle-containing layer, a portion thereof below the conductive particles and in contact with the second insulating adhesive layer has a lower degree of cure than other portions thereof.
    Type: Application
    Filed: March 20, 2018
    Publication date: August 2, 2018
    Applicant: DEXERIALS CORPORATION
    Inventors: Kouichi SATO, Yasushi AKUTSU
  • Patent number: 10026709
    Abstract: An anisotropic electrically conductive film has a structure wherein the electrically conductive particles are disposed on or near the surface of an electrically insulating adhesive base layer, or a structure wherein an electrically insulating adhesive base layer and an electrically insulating adhesive cover layer are laminated together and the electrically conductive particles are disposed near the interface therebetween. Electrically conductive particle groups configured from two or more electrically conductive particles are disposed in a lattice point region of a planar lattice pattern. A preferred lattice point region is a circle centered on a lattice point. A radius of the circle is not less than two times and not more than seven times the average particle diameter of the electrically conductive particles.
    Type: Grant
    Filed: November 17, 2015
    Date of Patent: July 17, 2018
    Assignee: DEXERIALS CORPORATION
    Inventor: Yasushi Akutsu
  • Patent number: 9997486
    Abstract: An anisotropic conductive film has a first connection layer and a second connection layer formed on surface of the first connection layer. The first connection layer is a photopolymerized resin layer, and the second connection layer is a thermo- or photo-cationically, anionically, or radically polymerizable resin layer. On the surface of first connection layer on the side of second connection layer, conductive particles for anisotropic conductive connection are arranged in a single layer. A region in which the curing ratio is lower than that of the surface of the first connection layer exists in a direction oblique to the thickness direction of the first connection layer. Alternatively, the curing ratio of a region relatively near another surface of the first connection layer among regions of the first connection layer in the vicinity of the conductive particles is lower than that of the surface of the first connection layer.
    Type: Grant
    Filed: February 3, 2015
    Date of Patent: June 12, 2018
    Assignee: DEXERIALS CORPORATION
    Inventors: Yasushi Akutsu, Reiji Tsukao
  • Patent number: 9991614
    Abstract: An anisotropic electrically conductive film that is suitable for use in fine-pitch FOG connections and COG connections and that also can reduce increases in production costs associated with increasing the electrically conductive particle density. The anisotropic electrically conductive film includes an electrically insulating adhesive layer and electrically conductive particles disposed within the electrically insulating adhesive layer. The anisotropic electrically conductive film has electrically conductive particle disposition regions that are disposed in a manner corresponding to the arrangement of terminals of electronic components to be connected. The electrically conductive particle disposition regions are formed periodically in the longitudinal direction of the anisotropic electrically conductive film.
    Type: Grant
    Filed: December 22, 2015
    Date of Patent: June 5, 2018
    Assignee: DEXERIALS CORPORATION
    Inventors: Shinichi Hayashi, Masao Saito, Reiji Tsukao, Yasushi Akutsu
  • Patent number: 9960139
    Abstract: To reduce substrate warp occurring after connection an anisotropic conductive film is used. An anisotropic conductive film has: a first insulating adhesive layer; a second insulating adhesive layer; and a conductive particle-containing layer sandwiched by the first insulating adhesive layer and the second insulating adhesive layer and having conductive particles contained in an insulating adhesive, wherein air bubbles are contained between the conductive particle-containing layer and the first insulating adhesive layer, and, the conductive particle-containing layer, a portion thereof below the conductive particles and in contact with the second insulating adhesive layer has a lower degree of cure than other portions thereof.
    Type: Grant
    Filed: September 17, 2013
    Date of Patent: May 1, 2018
    Assignee: DEXERIALS CORPORATION
    Inventors: Kouichi Sato, Yasushi Akutsu
  • Patent number: 9960138
    Abstract: Even in case of conductive particles being clamped between stepped sections of substrate electrodes and electrode terminals, conductive particles sandwiched between each main surface of the substrate electrodes and electrode terminals are sufficiently compressed, ensuring electrical conduction. An electronic component is connected to a circuit substrate via an anisotropic conductive adhesive agent, on respective edge-side areas of substrate electrodes of the circuit substrate and electrode terminals of the electronic component, stepped sections are formed and abutted, conductive particles are sandwiched between each main surface and stepped sections of the substrate electrodes and electrode terminals; the conductive particles and stepped sections satisfy formula, a+b+c?0.8 D (1), wherein a is height of the stepped section of the electrode terminals, b is height of the stepped section of the substrate electrodes, c is gap distance between each stepped sections and D is diameter of conductive particles.
    Type: Grant
    Filed: May 2, 2017
    Date of Patent: May 1, 2018
    Assignee: DEXERIALS CORPORATION
    Inventors: Kenichi Saruyama, Yasushi Akutsu
  • Publication number: 20180022968
    Abstract: Provided is an anisotropic conductive film that allows conductive particles to be sufficiently captured even by connecting terminals disposed at a fine pitch and can suppress a short circuit, and in particular, that can suppress variation of conduction resistance of a connection portion even when partial contact is caused by a thermal pressing tool during anisotropic conductive connection. In an anisotropic conductive film 1A, an insulating adhesive layer 3 contains conductive particles 2. The conductive particles 2 have an aspect ratio of 1.2 or more and are dispersed without being in contact with each other as viewed in a plan view, and an angle formed between a film surface S of the anisotropic conductive film 1A and a major axis direction of each of the conductive particles 2 is less than 40°. The anisotropic conductive film 1A preferably contains columnar conductive glass particles as the conductive particles 2.
    Type: Application
    Filed: March 18, 2016
    Publication date: January 25, 2018
    Applicant: DEXERIALS CORPORATION
    Inventors: Shigeyuki YOSHIZAWA, Masao SAITO, Yasushi AKUTSU
  • Publication number: 20180026012
    Abstract: Provided is a multilayer substrate obtained by laminating semiconductor substrates each having a trough electrode. The multilayer substrate has excellent conduction characteristics and can be manufactured at low cost. Conductive particles are each selectively present at a position where the through electrodes face each other as viewed in a plan view of the multilayer substrate. The multilayer substrate has a connection structure in which the facing through electrodes are connected by the conductive particles, and the semiconductor substrates each having the through electrode are bonded by an insulating adhesive.
    Type: Application
    Filed: January 13, 2016
    Publication date: January 25, 2018
    Applicant: DEXERIALS CORPORATION
    Inventors: Yasushi AKUTSU, Tomoyuki ISHIMATSU
  • Publication number: 20180002575
    Abstract: An anisotropic conductive film, capable of connecting a terminal formed on a substrate having a wavy surface such as a ceramic module substrate with conduction characteristics stably maintained, includes an insulating adhesive layer, and conductive particles regularly arranged in the insulating adhesive layer as viewed in a plan view. The conductive particle diameter is 10 ?m or more, and the thickness of the film is 1 or more times and 3.5 or less times the conductive particle diameter. The variation range of the conductive particles in the film thickness direction is less than 10% of the conductive particle diameter.
    Type: Application
    Filed: January 13, 2016
    Publication date: January 4, 2018
    Applicant: DEXERIALS CORPORATION
    Inventors: Daisuke SATO, Yasushi AKUTSU, Ryousuke ODAKA, Yusuke TANAKA