Patents by Inventor Yasutaka KUDO

Yasutaka KUDO has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240067570
    Abstract: The present invention provides a pre-sintered body for obtaining a zirconia sintered body that can satisfy both high strength and high translucency, and a method of production of such a pre-sintered body. The present invention relates to a zirconia pre-sintered body comprising a secondary aggregate having an average particle diameter of 275 nm or less, the secondary aggregate comprising zirconia, and a stabilizer capable of preventing a phase transformation of zirconia, the secondary aggregate comprising a larger particle having an average primary particle diameter of 100 nm or more and 200 nm or less, and a smaller particle having an average primary particle diameter of 10 nm or more and less than 60 nm.
    Type: Application
    Filed: December 23, 2021
    Publication date: February 29, 2024
    Applicant: Kuraray Noritake Dental Inc.
    Inventors: Kirihiro NAKANO, Nobusuke KASHIKI, Yasutaka KUDO, Yoshihisa ITO
  • Publication number: 20240059579
    Abstract: The present invention provides a granule and green compact suited for obtaining a high-translucency and high-strength zirconia sintered body, and a high-density and uniform pre-sintered body. The invention also provides methods of production of such a granule and green compact. The present invention relates to a granule comprising zirconia, a stabilizing agent capable of preventing a phase transformation of zirconia, and a binder, the granule having a compression ratio R of 0.46 to 0.53 as calculated by the formula (1) below when tapped and filled into a columnar die in compliance with JIS R 1628:1997, and compressed by uniaxial pressing at a rate of 1 mm/s to 33 MPa, R=(H?D)/H??(1) wherein H represents a height of the granule tapped and filled into the columnar die before applying pressure, and D represents an amount of strain up to 33 MPa.
    Type: Application
    Filed: December 22, 2021
    Publication date: February 22, 2024
    Applicant: Kuraray Noritake Dental Inc.
    Inventors: Kirihiro NAKANO, Nobusuke KASHIKI, Yasutaka KUDO, Yoshihisa ITO
  • Patent number: 11802237
    Abstract: The present invention provides a method for producing a powder containing zirconia particles and a fluorescent agent that enables easy production of a zirconia sintered body having both high translucency and high strength despite containing a fluorescent agent. The present invention relates to a method for producing a zirconia particle- and fluorescent agent-containing powder, comprising: a mixing step of mixing a zirconia particle-containing slurry and a liquid-state fluorescent agent; and a drying step of drying the slurry containing the zirconia particles and the fluorescent agent. Preferably, the fluorescent agent comprises a metallic element, and the powder comprises the fluorescent agent in an amount of 0.001 to 1 mass % in terms of an oxide of the metallic element relative to a mass of zirconia. Preferably, the zirconia particles have an average primary particle diameter of 30 nm or less. Preferably, the zirconia particles comprises 2.0 to 9.0 mol % yttria.
    Type: Grant
    Filed: July 27, 2018
    Date of Patent: October 31, 2023
    Assignee: KURARAY NORITAKE DENTAL INC.
    Inventor: Yasutaka Kudo
  • Patent number: 11479510
    Abstract: The present invention provides a method for producing a zirconia particle-containing powder that enables easy production of a zirconia sintered body having both high translucency and high strength. The present invention relates to a method for producing a zirconia particle-containing powder, comprising a drying step of spray drying a slurry containing zirconia particles, wherein the zirconia particles have an average primary particle diameter of 30 nm or less, and the slurry comprises a dispersion medium containing a liquid having a surface tension at 25° C. of 50 mN/m or less. Preferably, the zirconia particles comprise 2.0 to 9.0 mol % yttria. Preferably, wherein the content of the liquid in the dispersion medium is 50 mass % or more.
    Type: Grant
    Filed: July 27, 2018
    Date of Patent: October 25, 2022
    Assignee: KURARAY NORITAKE DENTAL INC.
    Inventor: Yasutaka Kudo
  • Patent number: 11401461
    Abstract: The present invention provides a zirconia sintered body containing a fluorescent agent and having excellent translucency and excellent strength. The present invention also provides a zirconia shaped body and a zirconia calcined body from which the zirconia sintered body can be obtained. The present invention relates to a zirconia sintered body comprising a fluorescent agent, wherein the zirconia sintered body comprises 4.5 to 9.0 mol % yttria, and has a crystal grain size of 180 nm or less, and a three-point flexural strength of 500 MPa or more. The present invention relates to a zirconia shaped body comprising a fluorescent agent, wherein the zirconia shaped body comprises 4.5 to 9.0 mol % yttria, and has a three-point flexural strength of 500 MPa or more after being sintered at 1,100° C. for 2 hours under ordinary pressure, and a crystal grain size of 180 nm or less after being sintered at 1,100° C. for 2 hours under ordinary pressure.
    Type: Grant
    Filed: July 27, 2018
    Date of Patent: August 2, 2022
    Assignee: KURARAY NORITAKE DENTAL INC.
    Inventors: Yasutaka Kudo, Makiko Kato, Koichi Okada
  • Publication number: 20220153649
    Abstract: A zirconia sintered body may excel in translucency, strength, and linear light transmittance with no use of an HIP device, and a zirconia molded body and a zirconia pre-sintered body from which such a zirconia sintered body can be obtained. A zirconia molded body may include zirconia particles with 2.0 to 9.0 mol % yttria, an average primary particle diameter of 60 nm or less, and 0.5 mass % or less zirconia particles having a particle diameter >100 nm, wherein the zirconia molded body has ?L*(W?B) of 5+ through a thickness of 1.5 mm. A zirconia pre-sintered body may include 2.0 to 9.0 mol % yttria, and have a ?L*(W?B) of 5+ through a thickness of 1.5 mm. A zirconia sintered body may include: a fluorescent agent; 2.0 to 9.0 mol % yttria, and have a linear light transmittance of 1% or more through a thickness of 1.0 mm.
    Type: Application
    Filed: March 5, 2020
    Publication date: May 19, 2022
    Applicant: KURARAY NORITAKE DENTAL INC.
    Inventor: Yasutaka KUDO
  • Publication number: 20220135486
    Abstract: A zirconia sintered body may excel in translucency, strength, in linear light transmittance, and can be produced by short-time sintering without an HIP device, and be used in zirconia molded bodies and pre-sintered bodies from which such a zirconia sintered body can be obtained. A zirconia molded body with zirconia particles and 2.0 to 9.0 mol % yttria, having an average primary particle diameter less than 60 nm, and a monoclinic crystal system in a fraction of ?55%. The zirconia molded body may have ?1% undissolved yttria. A zirconia pre-sintered body may have such zirconia particles, wherein the zirconia pre-sintered body has ?L*(W?B) of ?5 through a thickness of 1.5 mm. A zirconia sintered body may have a fluorescent agent and 2.0 to 9.0 mol % yttria, and a crystal grain size of ?180 nm.
    Type: Application
    Filed: March 5, 2020
    Publication date: May 5, 2022
    Applicant: KURARAY NORITAKE DENTAL INC.
    Inventors: Yasutaka KUDO, Yoshihisa ITO
  • Patent number: 11077646
    Abstract: A zirconia composition, a zirconia semi-sintered body, a zirconia sintered body, and a dental product are provided. The zirconia sintered body contains 4 mol % to 7 mol % of yttria as stabilizer, and a shielding material. The zirconia sintered body comprises first region and second region having a higher content ratio of the shielding material than the first region. Difference between content ratio of yttria in the first region and that of yttria in the second region is 1 mol % or less.
    Type: Grant
    Filed: June 4, 2020
    Date of Patent: August 3, 2021
    Assignee: KURARAY NORITAKE DENTAL INC.
    Inventors: Yoshihisa Ito, Yasutaka Kudo
  • Publication number: 20210102116
    Abstract: The present invention provides a zirconia sintered body containing a fluorescent agent and having excellent translucency and excellent strength. The present invention also provides a zirconia shaped body and a zirconia calcined body from which the zirconia sintered body can be obtained. The present invention relates to a zirconia sintered body comprising a fluorescent agent, wherein the zirconia sintered body comprises 4.5 to 9.0 mol % yttria, and has a crystal grain size of 180 nm or less, and a three-point flexural strength of 500 MPa or more. The present invention relates to a zirconia shaped body comprising a fluorescent agent, wherein the zirconia shaped body comprises 4.5 to 9.0 mol % yttria, and has a three-point flexural strength of 500 MPa or more after being sintered at 1,100° C. for 2 hours under ordinary pressure, and a crystal grain size of 180 nm or less after being sintered at 1,100° C. for 2 hours under ordinary pressure.
    Type: Application
    Filed: July 27, 2018
    Publication date: April 8, 2021
    Applicant: KURARAY NORITAKE DENTAL INC.
    Inventors: Yasutaka KUDO, Makiko KATO, Koichi OKADA
  • Publication number: 20210102115
    Abstract: The present invention provides a method for producing a powder containing zirconia particles and a fluorescent agent that enables easy production of a zirconia sintered body having both high translucency and high strength despite containing a fluorescent agent. The present invention relates to a method for producing a zirconia particle- and fluorescent agent-containing powder, comprising: a mixing step of mixing a zirconia particle-containing slurry and a liquid-state fluorescent agent; and a drying step of drying the slurry containing the zirconia particles and the fluorescent agent. Preferably, the fluorescent agent comprises a metallic element, and the powder comprises the fluorescent agent in an amount of 0.001 to 1 mass % in terms of an oxide of the metallic element relative to a mass of zirconia. Preferably, the zirconia particles have an average primary particle diameter of 30 nm or less. Preferably, the zirconia particles comprises 2.0 to 9.0 mol % yttria.
    Type: Application
    Filed: July 27, 2018
    Publication date: April 8, 2021
    Applicant: KURARAY NORITAKE DENTAL INC.
    Inventor: Yasutaka KUDO
  • Publication number: 20200369573
    Abstract: The present invention provides a method for producing a zirconia particle-containing powder that enables easy production of a zirconia sintered body having both high translucency and high strength. The present invention relates to a method for producing a zirconia particle-containing powder, comprising a drying step of spray drying a slurry containing zirconia particles, wherein the zirconia particles have an average primary particle diameter of 30 nm or less, and the slurry comprises a dispersion medium containing a liquid having a surface tension at 25° C. of 50 mN/m or less. Preferably, the zirconia particles comprise 2.0 to 9.0 mol % yttria. Preferably, wherein the content of the liquid in the dispersion medium is 50 mass % or more.
    Type: Application
    Filed: July 27, 2018
    Publication date: November 26, 2020
    Applicant: KURARAY NORITAKE DENTAL INC.
    Inventor: Yasutaka KUDO
  • Publication number: 20200298536
    Abstract: A zirconia composition, a zirconia semi-sintered body, a zirconia sintered body, and a dental product are provided. The zirconia sintered body contains 4 mol % to 7 mol % of yttria as stabilizer, and a shielding material. The zirconia sintered body comprises first region and second region having a higher content ratio of the shielding material than the first region. Difference between content ratio of yttria in the first region and that of yttria in the second region is 1 mol % or less.
    Type: Application
    Filed: June 4, 2020
    Publication date: September 24, 2020
    Applicant: Kuraray Noritake Dental Inc.
    Inventors: Yoshihisa Ito, Yasutaka Kudo
  • Patent number: 10703076
    Abstract: A zirconia composition, a zirconia semi-sintered body, a zirconia sintered body, and a dental product are provided. The zirconia sintered body contains 4 mol % to 7 mol % of yttria as stabilizer, and a shielding material. The zirconia sintered body comprises first region and second region having a higher content ratio of the shielding material than the first region. Difference between content ratio of yttria in the first region and that of yttria in the second region is 1 mol % or less.
    Type: Grant
    Filed: December 25, 2015
    Date of Patent: July 7, 2020
    Assignee: KURARAY NORITAKE DENTAL INC.
    Inventors: Yoshihisa Ito, Yasutaka Kudo
  • Publication number: 20180002235
    Abstract: There are provided zirconia composition, zirconia semi-sintered body and zirconia sintered body, and dental product in which defect-generation is suppressed and transparency varies. The zirconia sintered body contains 4 mol % to 7 mol % of yttria as stabilizer. The zirconia sintered body contains shielding material. The zirconia sintered body comprises first region and second region having a higher content ratio of the shielding material than the first region. Difference between content ratio of yttria in the first region and that of yttria in the second region is 1 mol % or less.
    Type: Application
    Filed: December 25, 2015
    Publication date: January 4, 2018
    Applicant: KURARAY NORITAKE DENTAL INC.
    Inventors: Yoshihisa ITO, Yasutaka KUDO
  • Patent number: 9844495
    Abstract: The present invention provides a self-adhesive composite resin having excellent adhesiveness to tooth structures and excellent mechanical strength. The present invention relates to a self-adhesive dental composite resin containing: an asymmetric acrylamide-methacrylic acid ester compound (a); an acid group-containing (meth)acrylic polymerizable monomer (b); a hydrophobic crosslinkable polymerizable monomer (c); a photopolymerization initiator (d); and a filler (e).
    Type: Grant
    Filed: June 10, 2015
    Date of Patent: December 19, 2017
    Assignee: KURARAY NORITAKE DENTAL INC.
    Inventors: Yasutaka Kudo, Yamato Nojiri, Mitsuru Takei
  • Publication number: 20170135910
    Abstract: The present invention provides a self-adhesive composite resin having excellent adhesiveness to tooth structures and excellent mechanical strength. The present invention relates to a self-adhesive dental composite resin containing: an asymmetric acrylamide-methacrylic acid ester compound (a); an acid group-containing (meth)acrylic polymerizable monomer (b); a hydrophobic crosslinkable polymerizable monomer (c); a photopolymerization initiator (d); and a filler (e).
    Type: Application
    Filed: June 10, 2015
    Publication date: May 18, 2017
    Applicant: KURARAY NORITAKE DENTAL INC.
    Inventors: Yasutaka KUDO, Yamato NOJIRI, Mitsuru TAKEI