Abstract: Methods and systems for controlling an electric motor are provided. An estimated rotor flux angular position error is generated based on estimated back electromotive force (EMF) values, and based on the estimated rotor flux angular position error, an estimated rotor flux angular position, an estimated electrical synchronous frequency and/or an estimated rotor frequency can be generated.

Abstract: A multiphase alternating current permanent magnet synchronous electric motor is coupled to an actuator. A sensorless electric motor drive control system controls operation of the electric motor. An initial phase angle and a rotational speed of a rotor of the electric motor are estimated. Operation of the sensorless electric motor drive control system and the electric motor are monitored using the estimated initial phase angle and the estimated rotational speed of the rotor of the electric motor. A fault in one of the sensorless electric motor drive control system and the electric motor is detected based upon the monitored operation.

Abstract: Methods and apparatus are provided for startup of a permanent magnet alternating current (AC) motor. The method comprises the steps of detecting startup of the permanent magnet AC motor; detecting a mechanical oscillation of the permanent magnet AC motor when startup of the permanent magnet AC motor is detected; and, in response to detection of the mechanical oscillation of the permanent magnet AC motor when startup is detected, suppressing the mechanical oscillation of the permanent magnet AC motor.

Abstract: A method is provided for controlling an induction motor having a rotor. The method includes receiving a torque command; comparing the torque command to a threshold torque value; generating, with a first estimation module, a first estimated rotor resistance when the torque command is less than or equal to the threshold torque value; generating, with a second estimation module, a second estimated rotor resistance when the torque command is greater than the threshold torque value; and generating control signals for the induction motor based on the first estimated rotor resistance or the second estimated rotor resistance.

Abstract: Methods and systems for controlling an electric motor are provided. A signal comprising at least first and second cycles is provided to the electric motor. A first flux value for the electric motor associated with the first cycle of the signal is calculated. A second flux value for the electric motor associated with the second cycle of the signal is calculated based on the first flux value.

Abstract: Methods and systems for controlling an electric motor are provided. The motor includes a plurality of windings. Each winding is coupled to a respective set of first and second switches. The first switch of each set of switches is simultaneously activated. Current flow through the plurality of windings is measured while the first switch of each set of switches is activated. The electric motor is controlled according to a first motor control method if the measured current is below a predetermined threshold. The electric motor is controlled according to a second motor control method if the measured current is above the predetermined threshold.

Abstract: Methods and apparatus are provided for sensorless control of a permanent magnet motor. The method includes the step of determining a sensorless position signal and a sensorless speed signal in a torque-speed plane in response to phase currents corresponding to currents on one or more of the plurality of phases.

Abstract: Methods and apparatus are provided for a limp home operational mode for an electric motor system. The method includes determining whether a resolver has failed. When the resolver has not failed, operation of the electric motor system uses resolver signals. When the resolver fails, operation of the electric motor system uses sensorless rotor position and rotor speed signals.

Abstract: A method for operation of an internal permanent magnet motor having a rotor includes determining whether a neutral point access signal is received from the rotor and operating the internal permanent magnet motor using sensorless signals corresponding to a rotor position and a rotor speed derived by a first sensorless signal estimation method when the neutral point access signal is received, wherein the first sensorless signal estimation method utilizes the neutral point access signal to generate the rotor position and the rotor speed. The method further includes operating the internal permanent magnet motor using sensorless signals corresponding to a rotor position and a rotor speed derived by a second sensorless signal estimation method when the neutral point access signal is not received, wherein the second sensorless signal estimation method does not utilize the neutral point access signal to generate the rotor position and the rotor speed.

Abstract: A vector controlled motor drive system is provided that includes a test vector and duty cycle generator module designed to receive a set of three-phase voltage command signals and designed to generate a set of pulse width modulated (PWM) waveforms. The set of PWM waveforms comprise: a first modified switching vector signal for a first motor phase that comprises at least two test pulses over three consecutive PWM cycles. The first modified switching vector signal has a first amplitude value that changes between a high amplitude value and a low amplitude value during the three consecutive PWM cycles. A number of transitions by the first modified switching vector signal between the low amplitude value and the high amplitude value over the three consecutive PWM cycles is greater than six and less than twelve.

Abstract: A method and system for operating an automotive electric motor having first and second components is provided. A desired frequency of vibration for the electric motor is selected. A current is caused to flow through at least one of the first and second components such that the second component moves relative to the first component. The current is modulated such that the motor vibrates at the desired frequency.

Abstract: Methods, system and apparatus are provided for sensorless control of a vector controlled motor drive system that includes an electric motor used to drive an auxiliary oil pump.

Abstract: A method is provided for controlling an induction motor having a rotor. The method includes receiving a torque command; comparing the torque command to a threshold torque value; generating, with a first estimation module, a first estimated rotor resistance when the torque command is less than or equal to the threshold torque value; generating, with a second estimation module, a second estimated rotor resistance when the torque command is greater than the threshold torque value; and generating control signals for the induction motor based on the first estimated rotor resistance or the second estimated rotor resistance.

Abstract: Permanent magnet alternating current (PMAC) motor systems and methods for starting or restarting PMAC motor system sensorless control algorithms are provided. One system includes a PMAC motor including a rotor, an inverter, and a controller. The controller includes control logic, start/restart logic, drive logic, current detect logic, and estimation logic configured to estimate a position of the rotor, a speed of the PMAC motor, or both based on current detected in each phase of the inverter. A start/restart method includes determining to start/restart the sensorless control algorithm and modifying the inverter voltage in response to the determined start/restart. The method also includes detecting current in each inverter phase after the inverter voltage is modified and estimating a rotor position, a PMAC motor speed, or both based on the current detected in each inverter phase after the inverter voltage is modified. Another controller includes means for performing the above start/restart method.

Abstract: Methods and apparatus are provided for aligning a control reference axis with a magnetic north of a permanent magnet motor. The method includes the steps of injecting a predetermined stator current on an estimated reference axis of the permanent magnet motor and introducing predetermined error on the estimated reference axis. The method further includes the steps of determining if a speed of the permanent magnet motor is greater than a predetermined threshold speed and setting the control reference axis to 180° added to the estimated reference axis if the speed of the permanent magnet motor is greater than the predetermined threshold speed or setting the control reference axis to the estimated reference axis if the speed of the permanent magnet motor is less than or equal to the predetermined threshold speed.

Abstract: A multiphase alternating current permanent magnet synchronous electric motor is coupled to an actuator. A sensorless electric motor drive control system controls operation of the electric motor. An initial phase angle and a rotational speed of a rotor of the electric motor are estimated. Operation of the sensorless electric motor drive control system and the electric motor are monitored using the estimated initial phase angle and the estimated rotational speed of the rotor of the electric motor. A fault in one of the sensorless electric motor drive control system and the electric motor is detected based upon the monitored operation.

Abstract: A method for interpreting a temperature reading of a thermistor includes the steps of calculating a power dissipation of the thermistor via a processor and calculating a temperature error for the temperature reading via the processor using the power dissipation.

Abstract: Methods and systems for controlling an electric motor are provided. The motor includes a plurality of windings. Each winding is coupled to a respective set of first and second switches. The first switch of each set of switches is simultaneously activated. Current flow through the plurality of windings is measured while the first switch of each set of switches is activated. The electric motor is controlled according to a first motor control method if the measured current is below a predetermined threshold. The electric motor is controlled according to a second motor control method if the measured current is above the predetermined threshold.

Abstract: Methods and apparatus are provided for startup of a permanent magnet alternating current (AC) motor. The method comprises the steps of detecting startup of the permanent magnet AC motor; detecting a mechanical oscillation of the permanent magnet AC motor when startup of the permanent magnet AC motor is detected; and, in response to detection of the mechanical oscillation of the permanent magnet AC motor when startup is detected, suppressing the mechanical oscillation of the permanent magnet AC motor.

Abstract: A method is provided for operation of an internal permanent magnet motor having a rotor. The method includes determining whether a neutral point access signal is received from the rotor and operating the internal permanent magnet motor using sensorless signals corresponding to a rotor position and a rotor speed of the rotor derived by a first sensorless signal estimation method when the neutral point access signal is received from the rotor, wherein the first sensorless signal estimation method utilizes the neutral point access signal to generate the rotor position and the rotor speed.