Patents by Inventor Yongli Duan

Yongli Duan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10658094
    Abstract: A NdFeB magnet containing cerium and a manufacturing method thereof are provided. The manufacturing method includes steps of: refining a part of raw materials pure iron, ferro-boron, and rare earth fluoride in a crucible, adding a rest of the raw materials into the crucible and refining, casting a refined solution to a surface of a water-cooled rotation roller through a tundish and forming alloy flakes, processing the alloy flakes containing at least two different compositions with hydrogen decrepitation, milling powders, magnetic field pressing, vacuum presintering, machining and sintering, and obtaining the NdFeB magnet containing cerium. The NdFeB magnet containing cerium has a density of 7.5-7.7 g/cm3 and an average particle size of 3-7 ?m; comprises a main phase and a grain boundary phase distributed around the main phase. A composite phase containing Tb is provided between the main phase and the grain boundary phase.
    Type: Grant
    Filed: December 23, 2016
    Date of Patent: May 19, 2020
    Assignee: SHENYANG GENERAL MAGNETIC CO., LTD
    Inventors: Baoyu Sun, Yongli Duan
  • Patent number: 10563276
    Abstract: A high-performance NdFeB permanent magnet including a nitride phase and a production method thereof are provided. A main phase of the NdFeB permanent magnet has a structure of R2T14B; a grain boundary phase is distributed around the main phase and contains N, F, Zr, Ga and Cu; a composite phase containing R1, Tb and N exists between the main phase and the grain boundary phase and includes a phase having a structure of (R1, Tb)2T14(B, N). R represents at least two rare earth elements, and includes Pr and Nd; T represents Fe, Mn, Al and Co; R1 represents at least one rare earth element, and includes at least one of Dy and Tb; the main phase contains Pr, Nd, Fe, Mn, Al, Co and B; and the grain boundary phase further contains at least one of Nb and Ti. Through placing partially B by N, a magnetic performance is increased.
    Type: Grant
    Filed: December 18, 2016
    Date of Patent: February 18, 2020
    Assignee: SHENYANG GENERAL MAGNETIC CO., LTD
    Inventors: Baoyu Sun, Yongli Duan
  • Patent number: 10468167
    Abstract: A high-performance NdFeB permanent magnet produced with NdFeB scraps and a production method thereof are provided. The production method includes steps of: under a vacuum condition, sending a portion of raw materials, including pure iron, ferro-iron, the NdFeB scraps and rare earth fluorides, into a crucible, refining, and obtaining a first melting liquid; absorbing slags by a slag cleaning device, and moving the slag cleaning device out; sending a rest of raw materials into the crucible, refining the first melting liquid and the rest of raw materials in the crucible, and obtaining a second melting liquid; pouring the second melting liquid after refining onto a surface of a water-cooled rotation roller through a tundish, and forming alloy flakes; processing the alloy flakes with hydrogen decrepitation, milling the alloy flakes into powders by a jet mill, then magnetic field pressing, presintering and sintering.
    Type: Grant
    Filed: January 9, 2017
    Date of Patent: November 5, 2019
    Assignee: SHENYANG GENERAL MAGNETIC CO., LTD
    Inventors: Baoyu Sun, Yongli Duan
  • Publication number: 20170117073
    Abstract: A high-performance NdFeB permanent magnet produced with NdFeB scraps and a production method thereof are provided. The production method includes steps of: under a vacuum condition, sending a portion of raw materials, including pure iron, ferro-iron, the NdFeB scraps and rare earth fluorides, into a crucible, refining, and obtaining a first melting liquid; absorbing slags by a slag cleaning device, and moving the slag cleaning device out; sending a rest of raw materials into the crucible, refining the first melting liquid and the rest of raw materials in the crucible, and obtaining a second melting liquid; pouring the second melting liquid after refining onto a surface of a water-cooled rotation roller through a tundish, and forming alloy flakes; processing the alloy flakes with hydrogen decrepitation, milling the alloy flakes into powders by a jet mill, then magnetic field pressing, presintering and sintering.
    Type: Application
    Filed: January 9, 2017
    Publication date: April 27, 2017
    Inventors: Baoyu Sun, Yongli Duan
  • Publication number: 20170103837
    Abstract: A NdFeB magnet containing cerium and a manufacturing method thereof are provided. The manufacturing method includes steps of: refining a part of raw materials pure iron, ferro-boron, and rare earth fluoride in a crucible, adding a rest of the raw materials into the crucible and refining, casting a refined solution to a surface of a water-cooled rotation roller through a tundish and forming alloy flakes, processing the alloy flakes containing at least two different compositions with hydrogen decrepitation, milling powders, magnetic field pressing, vacuum presintering, machining and sintering, and obtaining the NdFeB magnet containing cerium. The NdFeB magnet containing cerium has a density of 7.5-7.7 g/cm3 and an average particle size of 3-7 ?m; comprises a main phase and a grain boundary phase distributed around the main phase. A composite phase containing Tb is provided between the main phase and the grain boundary phase.
    Type: Application
    Filed: December 23, 2016
    Publication date: April 13, 2017
    Inventors: Baoyu Sun, Yongli Duan
  • Publication number: 20170098496
    Abstract: A high-performance NdFeB permanent magnet including a nitride phase and a production method thereof are provided. A main phase of the NdFeB permanent magnet has a structure of R2T14B; a grain boundary phase is distributed around the main phase and contains N, F, Zr, Ga and Cu; a composite phase containing R1, Tb and N exists between the main phase and the grain boundary phase and includes a phase having a structure of (R1, Tb)2T14(B, N). R represents at least two rare earth elements, and includes Pr and Nd; T represents Fe, Mn, Al and Co; R1 represents at least one rare earth element, and includes at least one of Dy and Tb; the main phase contains Pr, Nd, Fe, Mn, Al, Co and B; and the grain boundary phase further contains at least one of Nb and Ti. Through placing partially B by N, a magnetic performance is increased.
    Type: Application
    Filed: December 18, 2016
    Publication date: April 6, 2017
    Inventors: Baoyu Sun, Yongli Duan
  • Patent number: D984675
    Type: Grant
    Filed: September 23, 2022
    Date of Patent: April 25, 2023
    Inventor: Yongli Duan
  • Patent number: D987122
    Type: Grant
    Filed: January 13, 2023
    Date of Patent: May 23, 2023
    Inventor: Yongli Duan
  • Patent number: D987123
    Type: Grant
    Filed: January 13, 2023
    Date of Patent: May 23, 2023
    Inventor: Yongli Duan
  • Patent number: D988543
    Type: Grant
    Filed: January 13, 2023
    Date of Patent: June 6, 2023
    Inventor: Yongli Duan