Patents by Inventor Yorimichi Dairoku

Yorimichi Dairoku has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7816445
    Abstract: The subject invention provides a hydrophilic polymer (water-absorbing resin) which is superior in performance and productivity. According to the production method of the present invention, a hydrophilichigh-molecular-weight compound is dispersed in an aqueous solution containing a hydrophilic monomer. The dispersed hydrophilic high-molecular-weight compound is dissolved by heat of neutralization (heat of hydration) and/or heat of polymerization generated in the process of producing a hydrophilic polymer.
    Type: Grant
    Filed: December 14, 2006
    Date of Patent: October 19, 2010
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Yoshiro Mitsukami, Yoshio Irie, Shin-ichi Fujino
  • Publication number: 20100249320
    Abstract: Drying is performed in a continuous fluidized bed having at least two drying rooms. Drying is performed after pulverization is performed between drying in a first drying room and drying in a second or subsequent room. Drying is performed in a continuous fluidized bed whose fluidized bed contains a heat transfer tube. The second or subsequent drying room has a higher drying temperature than the first drying room. Drying is performed with the drying temperature of the first drying room falling within a range of not less than 80° C. to not more than 200° C. and with the drying temperature of the second or subsequent drying room falling within a range of not less than 100° C. to not more than 220° C.
    Type: Application
    Filed: August 27, 2008
    Publication date: September 30, 2010
    Applicant: NIPPON SHOKUBAI CO., LTD.
    Inventors: Makoto Matsumoto, Toshihiro Takaai, Yorimichi Dairoku, Shinichi Fujino, Satoshi Matsumoto, Seiji Kato
  • Patent number: 7803880
    Abstract: An object of the present invention is to provide a water absorbent having excellent gel properties and showing excellent properties when used in a water-absorbing material of a sanitary/hygienic material such as paper diaper. Moreover, another object of the present invention is to provide a water absorbent which is safe and excellent in liquid permeability, and in which an amount of liquid permeability improver for improving the liquid permeability is reduced. The water absorbent is made from a water-absorbing resin prepared by a specific polymerization method and having a high degree of cross-linking, a high liquid holding property and a high gel strength (its swelling pressure of gel layer of is 35 kdyne/cm2 or more). This water absorbent is further processed to have a particular particle size distribution (95 wt % or more of its particles are less than 850ƒÊm but not less than 106ƒÊm, and logarithmic standard deviation (ƒĐƒÄ) is in a range of 0.25 to 0.
    Type: Grant
    Filed: September 17, 2004
    Date of Patent: September 28, 2010
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Kazushi Torii, Hirofumi Shibata, Taku Iwamura, Yoshio Irie, Yorimichi Dairoku, Yoshiro Mitsukami, Sayaka Machida
  • Publication number: 20100222758
    Abstract: The present invention provides a production process by which a water-absorbent resin of excellent quality can be obtained at a low cost by reasonable steps in aqueous solution polymerization. The process for producing a water-absorbent resin comprises the step of polymerizing an aqueous solution of water-absorbent resin-forming monomers including acrylic acid and/or its sodium salt as major components, wherein: (1) the aqueous solution has a monomer component concentration of not less than 45 weight %; (2) the polymerization is carried out while water is evaporated so that the ratio (concentration ratio) between a solid component concentration in a hydropolymer as formed by the polymerization and a solid component concentration in the aqueous monomer solution will not be less than 1.10; and (3) the solid component concentration in the hydropolymer as formed by the polymerization is not more than 80 weight %.
    Type: Application
    Filed: May 11, 2010
    Publication date: September 2, 2010
    Applicant: NIPPON SHOKUBAI CO., LTD.
    Inventors: Yorimichi DAIROKU, Yoshio IRIE, Shinichi FUJINO, Yasuhiro FUJITA, Takashi AZUMI, Kunihiko ISHIZAKI
  • Patent number: 7741400
    Abstract: The present invention provides a production process by which a water-absorbent resin of excellent quality can be obtained at a low cost by reasonable steps in aqueous solution polymerization. The process for producing a water-absorbent resin comprises the step of polymerizing an aqueous solution of water-absorbent resin-forming monomers including acrylic acid and/or its sodium salt as major components, wherein: (1) the aqueous solution has a monomer component concentration of not less than 45 weight %; (2) the polymerization is carried out while water is evaporated so that the ratio (concentration ratio) between a solid component concentration in a hydropolymer as formed by the polymerization and a solid component concentration in the aqueous monomer solution will not be less than 1.10; and (3) the solid component concentration in the hydropolymer as formed by the polymerization is not more than 80 weight %.
    Type: Grant
    Filed: June 14, 2006
    Date of Patent: June 22, 2010
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Yoshio Irie, Shinichi Fujino, Yasuhiro Fujita, Takashi Azumi, Kunihiko Ishizaki
  • Publication number: 20100101982
    Abstract: A particulate water absorbent resin is obtained by polymerizing an unsaturated monomer so as to form a cross-linked polymer hydrogel and drying and pulverizing the cross-linked polymer hydrogel, and plural classification steps different from each other are carried out so as to remove fine powder. In this manner, the present invention provides the method for classification of particulate water absorbent resin which method allows particulate water absorbent resin having a desired particle diameter range to be efficiently obtained at low cost while securing the high productivity even in case where a larger production equipment is used.
    Type: Application
    Filed: March 24, 2008
    Publication date: April 29, 2010
    Applicant: Intrexon Corporation
    Inventors: Kazumasa Konishi, Kenji Kadonaga, Yorimichi Dairoku, Shinichi Fujino
  • Patent number: 7694900
    Abstract: A method for disintegrating a hydrate polymer characterized by disintegrating a hydrate polymer having a solid content in the range of 50-70 wt. % with a screw extruder while supplying 0.1-30 parts by weight of water per 100 parts by weight of the polymer to the extruder. Since the product of disintegration is prevented from inducing mutual adhesion, it does not form masses of conglomeration when it is dried.
    Type: Grant
    Filed: April 22, 2004
    Date of Patent: April 13, 2010
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yoshio Irie, Yorimichi Dairoku, Yasuhiro Fujita, Kenji Tada, Hirofumi Shibata
  • Publication number: 20090318885
    Abstract: As a characteristic that had not been known conventionally at all, “permeability potential under pressure (PPUP)” of a particulate water absorbing agent is regulated, and further, “range of particle size distribution” and “coloring” are concomitantly regulated. The present invention is directed to a particulate water absorbing agent having the following (a) to (c): (a) permeability potential under pressure (PPUP) being 50 to 100%; (b) yellowness index (YI) being 0 to 10, and rate of change of yellowness index (?YI) being 100 to 150% following a coloring acceleration test for 14 days at 70±1° C. and the relative humidity of 95±1%; and (c) particles of smaller than 150 ?m specified by standard sieve classification accounting for 0 to 5% by weight, weight average particle diameter (D50) being 200 to 550 ?m, and logarithmic standard deviation (??) of particle size distribution being 0.20 to 0.40.
    Type: Application
    Filed: April 11, 2006
    Publication date: December 24, 2009
    Applicant: NIPPON SHOKUBAI CO., LTD.
    Inventors: Yorimichi Dairoku, Hirotama Fujimaru, Kunihiko Ishizaki
  • Patent number: 7622535
    Abstract: The present invention relates to a method for continuous production of a water-absorbent resin by use of an continuous polymerization device having a charge part of a monomer aqueous solution; an endless belt on which the monomer and a hydropolymer formed are conveyed; and a discharge part of the hydropolymer, wherein the continuous polymerization device has side walls and a ceiling, and the space ratio in the device represented by the equation, “space ratio in the device=B/A”, is in the range of 1.2 to 20. In the equation, A is a maximum cross-sectional area (cm2) of the hydropolymer during the polymerization in the width direction of the endless belt, and B is a maximum cross-sectional area (cm2) of the space between the endless belt of the continuous polymerization device and the ceiling of the continuous polymerization device in the width direction of the endless belt.
    Type: Grant
    Filed: March 24, 2005
    Date of Patent: November 24, 2009
    Assignee: Nippon Shokuba Co., Ltd.
    Inventors: Yorimichi Dairoku, Yoshio Irie, Shinichi Fujino, Yasuhiro Fujita, Kenji Tada, Hiroki Inoue, Makoto Nagasawa, Hirofumi Shibata
  • Patent number: 7582705
    Abstract: A particulate water absorbing agent of the present invention includes a water absorbent resin, having a cross-linking structure, whose surface has been cross-linked by adding a surface treatment agent, wherein: (i) a mass average particle diameter (D50) ranges from 200 to 600 ?m and 95 to 100 wt % of a particulate water absorbing agent whose particle diameter ranges from less than 850 ?m to not less than 150 ?m is contained with respect to 100 wt % of whole the particulate water absorbing agent, and (ii) a logarithmic standard deviation (??) of particle size distribution ranges from 0.25 to 0.45, and (iii) a compressibility rate defined by a following equation ranges from 0 to 18%, and (iv) a surface tension of a supernatant liquid obtained in 4 minutes after dispersing 0.5 g of the particulate water absorbing agent in 50 ml of physiological saline whose temperature is 20° C.
    Type: Grant
    Filed: April 4, 2008
    Date of Patent: September 1, 2009
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Yoshifumi Adachi, Kozo Nogi, Hiroki Inoue, Katsuyuki Wada, Yoshio Irie
  • Patent number: 7473739
    Abstract: A particulate water absorbing agent of the present invention includes a water absorbent resin, having a cross-linking structure, whose surface has been cross-linked by adding a surface treatment agent, wherein: (i) a mass average particle diameter (D50) ranges from 200 to 600 ?m and 95 to 100 wt % of a particulate water absorbing agent whose particle diameter ranges from less than 850 ?m to not less than 150 ?m is contained with respect to 100 wt % of whole the particulate water absorbing agent, and (ii) a logarithmic standard deviation (??) of particle size distribution ranges from 0.25 to 0.45, and (iii) a compressibility rate defined by a following equation ranges from 0 to 18%, and (iv) a surface tension of a supernatant liquid obtained in 4 minutes after dispersing 0.5 g of the particulate water absorbing agent in 50 ml of physiological saline whose temperature is 20° C.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: January 6, 2009
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Yoshifumi Adachi, Kozo Nogi, Hiroki Inoue, Katsuyuki Wada, Yoshio Irie
  • Publication number: 20080269372
    Abstract: A particulate water absorbing agent of the present invention includes a water absorbent resin, having a cross-linking structure, whose surface has been cross-linked by adding a surface treatment agent, wherein: (i) a mass average particle diameter (D50) ranges from 200 to 600 ?m and 95 to 100 wt % of a particulate water absorbing agent whose particle diameter ranges from less than 850 ?m to not less than 150 ?m is contained with respect to 100 wt % of whole the particulate water absorbing agent, and (ii) a logarithmic standard deviation (??) of particle size distribution ranges from 0.25 to 0.45, and (iii) a compressibility rate defined by a following equation ranges from 0 to 18%, and (iv) a surface tension of a supernatant liquid obtained in 4 minutes after dispersing 0.5 g of the particulate water absorbing agent in 50 ml of physiological saline whose temperature is 20° C.
    Type: Application
    Filed: April 4, 2008
    Publication date: October 30, 2008
    Inventors: Yorimichi Dairoku, Yoshifumi Adachi, Kozo Nogi, Hiroki Inoue, Katsuyuki Wada, Yoshio Irie
  • Patent number: 7429009
    Abstract: An object of the present invention is to make it possible, in order to form the fine powder of the water-absorbent resin into a water-absorbing material having particle diameters favorable for practical use, that a water-absorbing material which has high agglomeration strength and is excellent in the quality performances is obtained at a low cost with good efficiency without causing the problems of the adhesion to such as treatment apparatus.
    Type: Grant
    Filed: June 2, 2004
    Date of Patent: September 30, 2008
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Makoto Nagasawa, Shinichi Fujino, Yorimichi Dairoku
  • Patent number: 7378453
    Abstract: A surface crosslinking treatment method of a water-absorbing resin powder is disclosed that can overcome various problems in production encountered in the production of surface crosslinked water-absorbing resin powders on an industrial scale and can produce a water-absorbing resin powder having excellent physical properties without causing deterioration in physical properties of resin.
    Type: Grant
    Filed: March 12, 2004
    Date of Patent: May 27, 2008
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Kozo Nogi, Shigeru Sakamoto, Noriaki Mizutani, Yorimichi Dairoku, Kunihiko Ishizaki
  • Patent number: 7347330
    Abstract: A method for sizing a surface cross-linked water-absorbent resin removed coarse particles and fine powder is provided. Sized resin particles are obtained by classifying water-absorbent resin particles to remove an aggregates and fine powder in the particles, disintegrating the obtained aggregates and classifying the products of the disintegration to remove coarse particles and fine powder contained in the products.
    Type: Grant
    Filed: May 27, 2004
    Date of Patent: March 25, 2008
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Kozo Nogi, Koji Miyake
  • Patent number: 7312278
    Abstract: There is provided: a production process for a water-absorbing agent having stable properties in a short time; and a water-absorbing agent. The production process comprises the step of blending an acid-group-containing water-absorbent resin powder with a noncrosslinkable water-soluble inorganic base and/or an irreducible alkaline-metal-salt pH buffer and further with a dehydratable crosslinking agent reactable with the acid group, thereby subjecting the resin powder to crosslinking treatment, or comprises the step of blending an acid-group-containing water-absorbent resin powder with the above base and/or pH buffer and further with a crosslinking agent reactable with the acid group, thereby subjecting the resin powder to crosslinking treatment, wherein the resin powder has a weight-average particle diameter of 300 to 600 ?m wherein the ratio of fine powders having particle diameters of not larger than 150 ?m in the resin powder is not more than 10 weight %.
    Type: Grant
    Filed: June 7, 2002
    Date of Patent: December 25, 2007
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yasuhisa Nakashima, Hiroyuki Ikeuchi, Yasuhiro Fujita, Makoto Nagasawa, Shigeru Sakamoto, Yorimichi Dairoku, Katsuyuki Wada, Shinichi Fujino, Toshimasa Kitayama, Kazuhisa Hitomi
  • Patent number: 7285615
    Abstract: An object of the present invention is to provide a particulate water-absorbent resin composition which is so excellent that: the absorption ability in an initial short time is secured in some degree, and further, the absorption capacity lastingly increases over a long period, and also the liquid permeability and the liquid diffusibility can be secured. As a means of achieving this object, a particulate water-absorbent resin composition according to the present invention is a particulate water-absorbent resin composition comprising a carboxyl-group-containing water-absorbent resin in an amount of not smaller than 80 mass %, with the composition being characterized by being: not less than 20 g/g in specific-particle-diameter absorption capacity under load (0.29 psi (2.00 kPa), 1 hour); and not less than 3 g/g in specific-particle-diameter absorption index increment in 20 hours.
    Type: Grant
    Filed: August 27, 2004
    Date of Patent: October 23, 2007
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yoshifumi Adachi, Toshimasa Kitayama, Yorimichi Dairoku
  • Publication number: 20070225160
    Abstract: The present invention provides a method for being capable of sufficiently exerting property improvement effect by the addition of additive particles other than water-absorbing resin to water-absorbing resin particles. The problems can be solved by using additive particles having over cohesive particles in an amount equal to or less than a predetermined amount, or by using the additive particles by crushing or classifying in advance, before mixing with water-absorbing resin particles. Alternatively, the problem can be solved by subjecting a mixture of the water-absorbing resin particles and the additive particles to pneumatic transportation processing, in particular, in a heated state, after mixing or at the same time as mixing. Further, the present invention provides a water-absorbing resin composition, which is capable of stably exerting high-level property.
    Type: Application
    Filed: March 20, 2007
    Publication date: September 27, 2007
    Applicant: NIPPON SHOKUBAI CO., LTD.
    Inventors: Takahiro Kitano, Yorimichi Dairoku, Sumio Okuda, Kozo Nogi, Motohiro Imura
  • Patent number: 7265190
    Abstract: There is disclosed a process to uniformly and rapidly carry out the mixing of a monomer liquid and a polymerization initiator and thus for the resulting polymer not to adhere to the inner surface of the piping or the inside of the apparatus in an art of producing a water-absorbent resin by continuously mixing the monomer liquid and the polymerization initiator together and thereby carrying out polymerization. This process comprises the steps of: (a) continuously supplying a monomer liquid 20 to such as a supply pipe 10 to continuously stir the monomer liquid 20 in the supply pipe 10 with such as a stirring apparatus 12; (b) causing a polymerization initiator 30 to join into a flow of the monomer liquid 20 being in a stirred state, thereby obtaining a mixed liquid 40 of the monomer liquid 20 and the polymerization initiator 30; and (c) continuously supplying the mixed liquid 40 from the supply pipe line 10 to a polymerization apparatus to cause the mixed liquid 40 to run a polymerization reaction.
    Type: Grant
    Filed: October 24, 2003
    Date of Patent: September 4, 2007
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Yasuhiro Fujita, Shinichi Fujino, Hirofumi Shibata, Kenji Tada, Yoshio Irie
  • Patent number: 7250459
    Abstract: A method for the production of a water-absorbent agent comprises mixing an absorbent resin containing a carboxyl group with an additive soluble in the aqueous solution of at least one member selected from the group consisting of inorganic acids, organic acids, and polyamino acids and a cross-linking agent capable of reacting with the carboxyl group. A water-absorbent agent obtained by adding from 0.005 to 8 parts by weight of an epoxy compound to 100 parts by weight of a water-absorbent resin, exhibiting an absorption capacity without load of at least 45 (g/g), an absorption capacity under load of 20 g/cm2 of not less than 30 (ml/g) and having a residue amount of an epoxy compound of not more than 2 ppm. A water-absorbent composition comprises a polyamino acid (salt) and a water-absorbent resin containing a carboxyl group.
    Type: Grant
    Filed: September 19, 2005
    Date of Patent: July 31, 2007
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Kinya Nagasuna, Yoshihiko Masuda, Nobuyuki Harada, Yoshihiro Motono, Kunihiko Ishizaki