Patents by Inventor Yoshikazu Genma

Yoshikazu Genma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10626487
    Abstract: An austenitic heat-resistant cast steel includes 0.1% to 0.6% by mass of C, 1.0% to 3.0% by mass of Si, 0.5% to 1.5% by mass of Mn, 0.05% by mass or less of P, 0.05% to 0.3% by mass of S, 9% to 16% by mass of Ni, 14% to 20% by mass of Cr, 0.1% to 0.2% by mass of N, and the balance of iron and inevitable impurities, in which a matrix structure of the austenitic heat-resistant cast steel is composed of austenite crystal grains, and a ferrite phase is dispersed and interposed between the austenite crystal grains so as to cover the austenite crystal grains.
    Type: Grant
    Filed: March 18, 2014
    Date of Patent: April 21, 2020
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN TAKAOKA CO., LTD.
    Inventors: Kazumi Ohtake, Takamichi Ueda, Yoshikazu Genma, Takahiro Sato, Hiroshi Fujii
  • Publication number: 20160068936
    Abstract: An austenitic heat-resistant cast steel includes 0.1 to 0.6% by mass of C, 1.0 to 3.0% by mass of Si, 0.5 to 1.5% by mass of Mn, 0.05% by mass or less of P, 0.05 to 0.3% by mass of S, 9 to 16% by mass of Ni, 14 to 20% by mass of Cr, 0.1 to 0.2% by mass of N, and the balance of iron and inevitable impurities, in which a matrix structure of the austenitic heat-resistant cast steel is configured of austenite crystal grains, and a ferrite phase is dispersed and interposed between the austenite crystal grains so as to cover the austenite crystal grains.
    Type: Application
    Filed: March 18, 2014
    Publication date: March 10, 2016
    Applicants: AISIN TAKAOKA CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazumi OHTAKE, Takamichi UEDA, Yoshikazu GENMA, Takahiro SATO, Hiroshi FUJII
  • Patent number: 9169542
    Abstract: This invention aims to provide a recycled magnesium alloy having a good corrosion resistance and a process for producing the same. The process of the present invention comprises an adjusting step of adjusting composition of molten metal of a magnesium alloy so as to comprise, by mass: Al: 5 to 10%, Zn: not less than 1% and not less than three times of Cu content (%), Mn: 0.1 to 1.5% and the remainder: Mg and impurities with or without one or more reforming elements. While the upper limit of the Al content is restricted to a low level, the Zn content is increased in accordance with the Cu content. Therefore, the recycled magnesium alloy produced by this process can effectively suppress corrosion caused by Cu, which is one of corrosion-causing elements.
    Type: Grant
    Filed: June 9, 2010
    Date of Patent: October 27, 2015
    Assignees: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki Kawabata, Naohisa Nishino, Sonoko Nishino, Yasushi Iwata, Yoshikazu Genma, Tsuyoshi Seguchi
  • Patent number: 9163303
    Abstract: An iron (Fe)-based austenitic heat-resistant cast steel includes, based on a total of 100 mass % (indicated below simply as “%”): 0.4 to 0.8% of carbon (C), 3.0% or less of silicon (Si), 0.5 to 2.0% of manganese (Mn), 0.05% or less of phosphorus (P), 0.03 to 0.2% of sulfur (S), 18 to 23% of chromium (Cr), 3.0 to 8.0% of nickel (Ni) and 0.05 to 0.4% of nitrogen (N). A ratio of chromium (Cr) to carbon (C) is in a range of 22.5?Cr/C?57.5. The cast steel includes one or two or more of vanadium (V), molybdenum (Mo), tungsten (W) and niobium (Nb) in a total amount of less than 0.2%.
    Type: Grant
    Filed: April 5, 2011
    Date of Patent: October 20, 2015
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN TAKAOKA CO., LTD.
    Inventors: Yoshikazu Genma, Go Kuramoto, Zhong-zhi Zhang
  • Patent number: 8540932
    Abstract: Ferritic spheroidal graphite cast iron includes: 3.1 to 3.5 percent by mass of carbon; 4.1 to 4.5 percent by mass of silicon; 0.8 percent by mass or below of manganese; 0.1 to 0.6 percent by mass of molybdenum; 0.1 to 1.0 percent by mass of chromium; 0.03 to 0.1 percent by mass of phosphorus; 0.03 percent by mass or below of sulfur; 0.02 to 0.15 percent by mass of magnesium; and iron.
    Type: Grant
    Filed: February 19, 2010
    Date of Patent: September 24, 2013
    Assignees: Toyota Jidosha Kabushiki Kaisha, Aisin Takaoka Co., Ltd.
    Inventors: Yoshikazu Genma, Go Kuramoto, Yoshihiro Hibino, Zhong-zhi Zhang, Takeyuki Sakuma
  • Publication number: 20130022488
    Abstract: An iron (Fe)-based austenitic heat-resistant cast steel includes, based on a total of 100 mass % (indicated below simply as “%”): 0.4 to 0.8% of carbon (C), 3.0% or less of silicon (Si), 0.5 to 2.0% of manganese (Mn), 0.05% or less of phosphorus (P), 0.03 to 0.2% of sulfur (S), 18 to 23% of chromium (Cr), 3.0 to 8.0% of nickel (Ni) and 0.05 to 0.4% of nitrogen (N). A ratio of chromium (Cr) to carbon (C) is in a range of 22.5?Cr/C?57.5. The cast steel includes one or two or more of vanadium (V), molybdenum (Mo), tungsten (W) and niobium (Nb) in a total amount of less than 0.2%.
    Type: Application
    Filed: April 5, 2011
    Publication date: January 24, 2013
    Applicants: AISIN TAKAOKA CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yoshikazu Genma, Go Kuramoto, Zhong-zhi Zhang
  • Publication number: 20120156087
    Abstract: This invention aims to provide a recycled magnesium alloy having a good corrosion resistance and a process for producing the same. The process of the present invention comprises an adjusting step of adjusting composition of molten metal of a magnesium alloy so as to comprise, by mass: Al: 5 to 10%, Zn: not less than 1% and not less than three times of Cu content (%), Mn: 0.1 to 1.5% and the remainder: Mg and impurities with or without one or more reforming elements. While the upper limit of the Al content is restricted to a low level, the Zn content is increased in accordance with the Cu content. Therefore, the recycled magnesium alloy produced by this process can effectively suppress corrosion caused by Cu, which is one of corrosion-causing elements.
    Type: Application
    Filed: June 6, 2010
    Publication date: June 21, 2012
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO
    Inventors: Hiroyuki Kawabata, Naohisa Nishino, Sonoko Nishino, Yasushi Iwata, Yoshikazu Genma, Tsuyoshi Seguchi
  • Publication number: 20110297280
    Abstract: Ferritic spheroidal graphite cast iron includes: 3.1 to 3.5 percent by mass of carbon; 4.1 to 4.5 percent by mass of silicon; 0.8 percent by mass or below of manganese; 0.1 to 0.6 percent by mass of molybdenum; 0.1 to 1.0 percent by mass of chromium; 0.03 to 0.1 percent by mass of phosphorus; 0.03 percent by mass or below of sulfur; 0.02 to 0.15 percent by mass of magnesium; and iron.
    Type: Application
    Filed: February 19, 2010
    Publication date: December 8, 2011
    Inventors: Yoshikazu Genma, Go Kuramoto, Yoshihiro Hibino, Zhong-zhi Zhang, Takeyuki Sakuma
  • Publication number: 20070178006
    Abstract: A magnesium alloy containing aluminum, manganese and calcium includes 6˜12% by weight of aluminum, 0.1˜1.5% by weight of manganese, a calcium/aluminum mass ratio being 0.55˜1.0, and balance being magnesium and inevitable impurities.
    Type: Application
    Filed: January 29, 2007
    Publication date: August 2, 2007
    Applicants: AISIN SEIKI KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Seiji SAIKAWA, Hiroyuki KAWABATA, Naohisa NISHINO, Tomoyasu KITANO, Yoshikazu GENMA, Tadataka KANEKO
  • Patent number: 6253831
    Abstract: A casting process for producing a metal matrix composite comprising a first phase or a matrix of a metal or metal alloy and a second phase of particles dispersed in the matrix, comprising the steps of: preparing a melt of the metal or metal alloy in a vessel; feeding the particles to the melt; applying ultrasonic vibration to the melt while electromagnetically stirring the melt; and then causing solidification of the melt. The process preferably further comprises the step of applying ultrasonic vibration to the melt while electromagnetically stirring the melt during the solidification of the melt.
    Type: Grant
    Filed: January 20, 1998
    Date of Patent: July 3, 2001
    Assignees: Toyota Jidosha Kabushiki Kaisha, Toyota School Foundation
    Inventors: Yoshikazu Genma, Yoshiki Tsunekawa, Masahiro Okumiya, Naotake Mohri
  • Patent number: 5470402
    Abstract: A ferritic heat-resistant cast steel includes C in an amount of from 0.1 to 0.4% by weight, Si in an amount of from 0.5 to 2.0% by weight, Mn in an amount of 1.0% by weight or less, S in an amount of from 0.06 to 0.20% by weight, Ni in an amount of 1.0% by weight or less, Cr in an amount of from 13 to 20% by weight, V in an amount of from 0.2 to 1.0% by weight, at least one element selected from the group consisting of Nb in an amount of from 0.1 to 0.4% by weight, Mo in an amount of from 0.1 to 2.0% by weight, and W in an amount of from 0.2 to 4.0% by weight, and the balance of Fe and inevitable impurities, the S being dispersed as sulfides in the ferritic heat-resistant cast steel. It can further include at least one element selected from the group consisting of Te in an amount of from 0.01 to 0.1% by weight and Al in an amount of from 0.01 to 0.5% by weight. It can be produced by melting and casting the alloying elements and thereafter by annealing the resulting cast product at a temperature of from 750.
    Type: Grant
    Filed: July 20, 1994
    Date of Patent: November 28, 1995
    Assignees: Toyota Jidosha Kabushiki Kaisha, Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Kazuaki Nishino, Yoji Awano, Hiroyuki Takamiya, Mitsufumi Ito, Masami Suzuki, Yoshikazu Genma
  • Patent number: 5202088
    Abstract: Ferritic heat-resisting cast steel, which intends to highten the applicability for use of the exhaust manifold of a vehicle engine without losing oxidation resistance, machinability and structural stability, containing, on a weight basis, 0.05 to 0.5% C, 1.0 to 2.0% Si, less than 0.6% Mn, less than 0.04% P, less than 0.04% S, less than 0.5% Ni, 10 to 20% Cr, 0.1 to 1.0% V, 0.5 to 1.0% Nb, 0.08 to 0.50% Mo, less than 0.01% W and 0.01 to 0.2% Ce, the balance of its composition being iron. Alternatively, it may contain 0.1 to 1.5% Mn and 0.01 to 0.2% S, and may further contain 0.01 to 0.2% Te and/or 0.01 to 0.3% Al. Further, it may contain 0.1 to 5.0% Co and/or 0.1 to 5.0% Ti. The cast steel is annealed at a temperature of 850.degree. C. to 1000.degree. C. for one to five hours.
    Type: Grant
    Filed: December 27, 1991
    Date of Patent: April 13, 1993
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshikazu Genma, Shinji Katou, Masami Suzuki, Shinya Mizuno, Tsutomu Sekiguchi