Patents by Inventor Yoshiro Noda

Yoshiro Noda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7041207
    Abstract: A solid electrolyte layer or body capable of being co-fired with an insulating ceramic substrate or body to be used as a gas sensor laminate. The gas sensor laminate is preferably composed of an alumina substrate (1) and an oxygen-ion conductive solid electrolyte layer (6) bonded to the alumina substrate (1) by firing. The oxygen-ion conductive solid electrolyte layer or body is formed from partially or wholly stabilized zirconia, which layer contains alumina in an amount of 10% to 80% by weight, particularly 30% to 75% by weight. In this manner, another ceramic layer; particularly, a ceramic layer (7) of alumina can further be bonded to the oxygen-ion conductive solid electrolyte layer. The relative density of the ceramic layer can be 60% to 99.5%, preferably 80% to 99.5%.
    Type: Grant
    Filed: September 23, 2002
    Date of Patent: May 9, 2006
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Yoshiro Noda, Ryohei Aoki, Yutaka Adachi, Yoshiaki Kuroki, Takao Kojima, Sinya Awano, Koichi Imaeda
  • Publication number: 20040104115
    Abstract: A solid electrolyte layer or body capable of being co-fired with an insulating ceramic substrate or body to be used as a gas sensor laminate. The gas sensor laminate is preferably composed of an alumina substrate (1) and an oxygen-ion conductive solid electrolyte layer (6) bonded to the alumina substrate (1) by firing. The oxygen-ion conductive solid electrolyte layer or body is formed from partially or wholly stabilized zirconia, which layer contains alumina in an amount of 10% to 80% by weight, particularly 30% to 75% by weight. In this manner, another ceramic layer; particularly, a ceramic layer (7) of alumina can further be bonded to the oxygen-ion conductive solid electrolyte layer. The relative density of the ceramic layer can be 60% to 99.5%, preferably 80% to 99.5%.
    Type: Application
    Filed: November 10, 2003
    Publication date: June 3, 2004
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Yoshiro Noda, Ryohei Aoki, Yutaka Adachi, Yoshiaki Kuroki, Takao Kojima, Sinya Awano, Koichi Imaeda
  • Publication number: 20040094417
    Abstract: A solid electrolyte layer or body capable of being co-fired with an insulating ceramic substrate or body to be used as a gas sensor laminate. The gas sensor laminate is preferably composed of an alumina substrate (1) and an oxygen-ion conductive solid electrolyte layer (6) bonded to the alumina substrate (1) by firing. The oxygen-ion conductive solid electrolyte layer or body is formed from partially or wholly stabilized zirconia, which layer contains alumina in an amount of 10% to 80% by weight, particularly 30% to 75% by weight. In this manner, another ceramic layer; particularly, a ceramic layer (7) of alumina can further be bonded to the oxygen-ion conductive solid electrolyte layer. The relative density of the ceramic layer can be 60% to 99.5%, preferably 80% to 99.5%.
    Type: Application
    Filed: November 10, 2003
    Publication date: May 20, 2004
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Yoshiro Noda, Ryohei Aoki, Yutaka Adachi, Yoshiaki Kuroki, Takao Kojima, Sinya Awano, Koichi Imaeda
  • Patent number: 6676817
    Abstract: A solid electrolyte layer or body capable of being co-fired with an insulating ceramic substrate or body to be used as a gas sensor laminate. The gas sensor laminate is preferably composed of an alumina substrate (1) and an oxygen-ion conductive solid electrolyte layer (6) bonded to the alumina substrate (1) by firing. The oxygen-ion conductive solid electrolyte layer or body is formed from partially or wholly stabilized zirconia, which layer contains alumina in an amount of 10% to 80% by weight, particularly 30% to 75% by weight. In this manner, another ceramic layer; particularly, a ceramic layer (7) of alumina can further be bonded to the oxygen-ion conductive solid electrolyte layer. The relative density of the ceramic layer can be 60% to 99.5%, preferably 80% to 99.5%.
    Type: Grant
    Filed: February 3, 2000
    Date of Patent: January 13, 2004
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Yoshiro Noda, Ryohei Aoki, Yutaka Adachi, Yoshiaki Kuroki, Takao Kojima, Sinya Awano, Koichi Imaeda
  • Publication number: 20030034247
    Abstract: A solid electrolyte layer or body capable of being co-fired with an insulating ceramic substrate or body to be used as a gas sensor laminate. The gas sensor laminate is preferably composed of an alumina substrate (1) and an oxygen-ion conductive solid electrolyte layer (6) bonded to the alumina substrate (1) by firing. The oxygen-ion conductive solid electrolyte layer or body is formed from partially or wholly stabilized zirconia, which layer contains alumina in an amount of 10% to 80% by weight, particularly 30% to 75% by weight. In this manner, another ceramic layer; particularly, a ceramic layer (7)-of alumina can further be bonded to the oxygen-ion conductive solid electrolyte layer. The relative density of the ceramic layer can be 60% to 99.5%, preferably 80% to 99.5%.
    Type: Application
    Filed: September 23, 2002
    Publication date: February 20, 2003
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Yoshiro Noda, Ryohei Aoki, Yutaka Adachi, Yoshiaki Kuroki, Takao Kojima, Sinya Awano, Koichi Imaeda
  • Publication number: 20030006139
    Abstract: A solid electrolyte layer or body capable of being co-fired with an insulating ceramic substrate or body to be used as a gas sensor laminate. The gas sensor laminate is preferably composed of an alumina substrate (1) and an oxygen-ion conductive solid electrolyte layer (6) bonded to the alumina substrate (1) by firing. The oxygen-ion conductive solid electrolyte layer or body is formed from partially or wholly stabilized zirconia, which layer contains alumina in an amount of 10% to 80% by weight, particularly 30% to 75% by weight. In this manner, another ceramic layer; particularly, a ceramic layer (7) of alumina can further be bonded to the oxygen-ion conductive solid electrolyte layer. The relative density of the ceramic layer can be 60% to 99.5%, preferably 80% to 99.5%.
    Type: Application
    Filed: February 3, 2000
    Publication date: January 9, 2003
    Inventors: Yoshiro Noda, Ryohei Aoki, Yutaka Adachi, Yoshiaki Kuroki, Takao Kojima, Sinya Awano, Koichi Imaeda
  • Patent number: 6344134
    Abstract: An apparatus and method using a two-serial space sensor (having first and second internal spaces 2,3) for accurately measuring NOx concentration in gas, e.g., exhausted from an internal combustion engine. Both NOx (nitrogen oxide) and oxygen are forced to be partially dissociated in the first space 2 to an oxygen concentration level of 2×10−7 to 2×10−10 atm by pumping out oxygen from the first space 2. The NOx concentration is determined based on the second current measured in the second space 4 and based on the NO dissociation percentage in the first chamber which is 0.5-50%, or preferably 2-20%. The NOx measurement accuracy is further improved when the above oxygen concentration level is maintained from 2×10−8 to 2×10−9 and the temperature drift of the sensor is maintained within ±5° C. under a sensor temperature range of 700-900° C.
    Type: Grant
    Filed: January 15, 1999
    Date of Patent: February 5, 2002
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Tessho Yamada, Noboru Ishida, Toshitaka Matsuura, Yoshiro Noda, Nobuhiro Hayakawa, Norihiko Nadanami, Satoshi Sugaya, Takaki Otsuka, Masashi Ando, Takafumi Oshima
  • Patent number: 6169275
    Abstract: A ceramic heater with a specified ratio of electric resistance for the heat generating portion and the lead portion of a heat generating resistor is provided. The ceramic heater has a ceramic substrate comprising alumina as a main ingredient and a heat generating resistor composed only of tungsten, or a heat generating resistor comprising at least one of 3 to 30% by weight of alumina and 10 to 40% by weight of rhenium, and at least one of tungsten and molybdenum. Particularly, the ratio of the electric resistance can be controlled and the adhesion of ceramic substrates for sandwiching the heat generating resistor can be improved, for example, by means of disposing slits to the lead portion and/or changing ingredients constituting the lead portion. The ceramic heater is capable of reaching a predetermined temperature in a short time, has high adhesion between the heat generating resistor and ceramic substrates and excellent durability and can be used in an oxygen sensor.
    Type: Grant
    Filed: June 3, 1999
    Date of Patent: January 2, 2001
    Assignee: NGK Spark Plug Co, Ltd.
    Inventors: Yoshiro Noda, Toshihiko Aoyama
  • Patent number: 6084220
    Abstract: A ceramic heater has a structure in which a resistance heating element mainly composed of a metal having a high melting point is embedded in a ceramic substrate. With an average grain size for component grains of the ceramic substrate taken as dB and that for component grains of the resistance heating element taken as dH, a dH/dB ratio is adjusted to not greater than 0.8.
    Type: Grant
    Filed: October 22, 1998
    Date of Patent: July 4, 2000
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Yoshiro Suematsu, Kikuo Sakurai, Yoshiro Noda
  • Patent number: 5804050
    Abstract: A shaft-like heating member is inserted into and fixed to an oxygen sensing element of a hollowed shaft-like member, together with of a terminal member. A heating portion is located at a portion of the heating member closer to the extreme end thereof. The surface of the heating portion is resiliently pressed on the element inner wall in a side-abutting fashion. In this case, a guide mainly gives rise to the elastic force. With such a side-abutting structure, heat generated in the heating portion is directly transferred to the oxygen sensing element, and heats it. Heat radiated from a portion in the vicinity of its contact position additively heats the oxygen sensing element. Temperature of the oxygen sensor quickly reaches an activation temperature.
    Type: Grant
    Filed: June 4, 1997
    Date of Patent: September 8, 1998
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Nobuhiro Hayakawa, Syogo Kawajiri, Yoshiro Noda, Hiroshi Miyata, Satoshi Ishikawa, Shoji Akatsuka
  • Patent number: 5753893
    Abstract: An alumina-based sintered material for ceramic heater having a resistance heater embedded in its ceramic material. With the total amount of Al.sub.2 O.sub.3, SiO.sub.2, MgO and CaO being 100 wt %, the sintered material contains 91 to 97 wt % of Al.sub.2 O.sub.3, 1 to 8 wt % of SiO.sub.2, 0.2 to 1.2 wt % of MgO and 0.2 to 1.2 wt % of CaO, the total amount of MgO and CaO being 0.4 to 1.8 wt %, whereas, for the total amount of Al.sub.2 O.sub.3, MgO and CaO of 100 wt %, 0.1 to 15 wt % of (a) at least one of rare earth elements and groups IVa excluding Ti, Va and VIa of the Periodic Table are contained in the sintered material. In place of (a), 0.2 wt % or less of other elements (Na, K, Fe, Ti etc.) may also be contained in an amount not more than 0.2 wt %, calculated in terms of oxides.
    Type: Grant
    Filed: March 12, 1997
    Date of Patent: May 19, 1998
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Yoshiro Noda, Yoshiro Suematsu, Toshihiko Aoyama, Yoshitake Kawachi
  • Patent number: 4912305
    Abstract: The invention relates to a ceramic heater element consisting of a sintered body of a silicon nitride base ceramic and a resistance heating wire such as a tungsten wire embedded in the ceramic body. The ceramic contains Al.sub.2 O.sub.3 and AlN besides Si.sub.3 N.sub.4 and is produced by using Y.sub.2 O.sub.3 as sintering aid. The ceramic body is improved in strength and also in stability of the ceramic structure at temperatures up to about 1300.degree. C. by rendering the grain boundary phase of the sintered ceramic a crystalline phase comprising either 2Y.sub.2 O.sub.3.Si.sub.2-x Al.sub.x N.sub.2-x O.sub.1-x (0.ltoreq.x<2) or 3Y.sub.2 O.sub.3.5Al.sub.2 O.sub.3. The heater element is produced by preparing a powder mixture in which (Si.sub.3 N.sub.4 +Al.sub.2 O.sub.3 +AlN) amounts to 90-98 wt %, the balance being the sintering aid, with proviso that (Al.sub.2 O.sub.3 +AlN)/Si.sub.3 N.sub.4 is from 0.02 to 0.08 by weight and that (Al.sub.2 O.sub.3 /AlN) is from 0.2 to 2.
    Type: Grant
    Filed: May 30, 1989
    Date of Patent: March 27, 1990
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Kazuho Tatemasu, Yukihiro Kimura, Yoshiro Noda