Patents by Inventor Yoshiyasu Kawasaki

Yoshiyasu Kawasaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10837074
    Abstract: A method for manufacturing a high strength galvanized steel sheet and a high strength galvanized steel sheet are provided. A base steel sheet having a chemical composition comprising C: 0.03% to 0.35%, Si: 0.01% to 0.50%, Mn: 3.6% to 8.0%, Al: 0.001% to 1.000%, P?0.10%, S?0.010%, and the balance comprising Fe and incidental impurities, on a percent by mass basis, is subjected to annealing and galvanization treatment, wherein the maximum steel sheet temperature in an annealing furnace is 600° C. or higher and 700° C. or lower, the steel sheet transit time in a temperature region of the maximum steel sheet temperature of 600° C. or higher and 700° C. or lower is specified to be 30 seconds or more and 10 minutes or less, and the dew point in an atmosphere is specified to be ?45° C. or lower.
    Type: Grant
    Filed: March 7, 2013
    Date of Patent: November 17, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Yusuke Fushiwaki, Yoshiyasu Kawasaki, Yasunobu Nagataki
  • Publication number: 20200308664
    Abstract: Provided are a high-strength galvannealed steel sheet, and a manufacturing method therefor. The manufacturing method is for a high-strength galvannealed steel sheet which includes a zinc coated layer with a coating weight of 20 to 120 g/m2 per side on a surface of a steel sheet having a chemical composition containing, in mass %, C: 0.03 to 0.35%, Si: 0.01 to 1.00%, Mn: 3.6 to 8.0%, Al: 0.001 to 1.00%, P: 0.100% or less, and S: 0.010% or less, with the balance being Fe and inevitable impurities. The method includes: setting a cold rolling reduction ratio to 20% or more and 35% or less when cold rolling is performed on the steel sheet, and setting a maximum steel sheet temperature to be reached in an annealing furnace to 600° C. or higher and 700° C. or lower when annealing is further performed on the steel sheet.
    Type: Application
    Filed: June 5, 2017
    Publication date: October 1, 2020
    Applicant: JFE Steel Corporation
    Inventors: Satoshi Maeda, Yoichi Makimizu, Yoshitsugu Suzuki, Yoshiyasu Kawasaki
  • Patent number: 10711333
    Abstract: Disclosed is a steel sheet having a predetermined chemical composition and a steel microstructure that contains, in area ratio, 15% or more and 55% or less of polygonal ferrite and 15% or more and 30% or less of martensite, and that contains, in volume fraction, 12% or more of retained austenite, in which the polygonal ferrite, the martensite, and the retained austenite have a mean grain size of 4 ?m or less, 2 ?m or less, and 2 ?m or less, respectively, and each have a mean grain aspect ratio of 2.0 or less, and in which a value obtained by dividing an Mn content in the retained austenite in mass % by an Mn content in the polygonal ferrite in mass % equals 2.0 or more.
    Type: Grant
    Filed: October 29, 2015
    Date of Patent: July 14, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Yoshiyasu Kawasaki, Hiroshi Matsuda, Takeshi Yokota, Takako Yamashita, Kazuhiro Seto
  • Patent number: 10662495
    Abstract: Disclosed is a high-strength steel sheet having a tensile strength (TS) of 780 MPa or more and excellent in ductility, fatigue properties, stretch flangeability, surface characteristics, and sheet passage ability that can be obtained by providing a predetermined chemical composition and a steel microstructure that contains, by area, 20-50% of ferrite, 5-25% of bainitic ferrite, 1-10% of martensite, and 5-15% of tempered martensite, and that contains, by volume, 10% or more of retained austenite, in which the retained austenite has a mean grain size of 2 ?m or less, a mean Mn content in the retained austenite in mass % is at least 1.2 times the Mn content in the steel sheet in mass %, the retained austenite has a mean free path of 1.2 ?m or less, and the tempered martensite has a mean free path of 1.2 ?m or less.
    Type: Grant
    Filed: August 5, 2015
    Date of Patent: May 26, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Yoshiyasu Kawasaki, Hiroshi Matsuda, Kazunori Tahara, Takeshi Yokota, Kaneharu Okuda, Kazuhiro Seto
  • Patent number: 10662496
    Abstract: Disclosed is a high-strength steel sheet having a tensile strength (TS) of 780 MPa or more and excellent in ductility, fatigue properties, balance between high strength and ductility, surface characteristics, and sheet passage ability that can be obtained by providing a predetermined chemical composition and a steel microstructure that contains, by area, 20-50% of ferrite, 5-25% of bainitic ferrite, and 5-20% of martensite, and that contains, by volume, 10% or more of retained austenite, in which the retained austenite has a mean grain size of 2 ?m or less, a mean Mn content in the retained austenite in mass % is at least 1.2 times the Mn content in the steel sheet in mass %, and the retained austenite has a mean free path of 1.2 ?m or less.
    Type: Grant
    Filed: August 5, 2015
    Date of Patent: May 26, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Yoshiyasu Kawasaki, Hiroshi Matsuda, Kazunori Tahara, Takeshi Yokota, Kaneharu Okuda, Kazuhiro Seto
  • Patent number: 10626485
    Abstract: A steel having a composition containing C: more than 0.20% and 0.45% or less, Si: 0.50% to 2.50%, Mn: 2.00% or more and less than 3.50%, and one or two selected from Ti: 0.005% to 0.100% and Nb: 0.005% to 0.100% is hot-rolled and cold-rolled. The steel sheet is heated to 800° C. to 950° C. and cooled to a cooling-end temperature of 350° C. to 500° C. at a cooling rate of 5° C./s or more to form a steel sheet having a microstructure including martensite and bainite phases such that the total proportion of the martensite and bainite phases is 80% or more by volume. The steel sheet is heated to 700° C. to 840° C. and maintained at 700° C. to 840° C., cooled to a cooling-end temperature of 350° C. to 500° C. at a cooling rate of 5 to 50° C./s, and maintained within the above temperature range for 10 to 1800 s.
    Type: Grant
    Filed: January 25, 2016
    Date of Patent: April 21, 2020
    Assignee: JFE Steel Corporation
    Inventors: Yoshie Obata, Yoshiyasu Kawasaki, Keiji Ueda, Shinjiro Kaneko, Takeshi Yokota, Kazuhiro Seto
  • Patent number: 10597741
    Abstract: A high-strength steel sheet and a method for manufacturing a high-strength steel sheet having excellent phosphatability and excellent corrosion resistance after electrodeposition coating has been performed, even in the case where the contents of Si and Mn are high. The method may comprise annealing a steal sheet by using a continuous annealing method, performing a heating process, controlling the maximum end-point temperature of a steel sheet in the annealing furnace, controlling the traveling time of the steel sheet, and controlling the dew point of the atmosphere.
    Type: Grant
    Filed: November 13, 2014
    Date of Patent: March 24, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Yusuke Fushiwaki, Yoshiyasu Kawasaki
  • Patent number: 10570475
    Abstract: Disclosed is a high-strength steel sheet having a predetermined chemical composition, satisfying the condition that Mn content divided by B content equals 2100 or less, and a steel microstructure that contains, by area, 25-80% of ferrite and bainitic ferrite in total, 3-20% of martensite, and that contains, by volume, 10% or more of retained austenite, in which the retained austenite has a mean grain size of 2 ?m or less, a mean Mn content in the retained austenite in mass % is at least 1.2 times the Mn content in the steel sheet in mass %, and an aggregate of retained austenite formed by seven or more identically-oriented retained austenite grains accounts for 60% or more by area of the entire retained austenite.
    Type: Grant
    Filed: August 5, 2015
    Date of Patent: February 25, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Yoshiyasu Kawasaki, Hiroshi Matsuda, Yoshie Obata, Shinjiro Kaneko, Takeshi Yokota, Kazuhiro Seto
  • Patent number: 10550446
    Abstract: A high-strength steel sheet with excellent formability and high yield ratio that has TS of 980 MPa or more and YR of 68% or more is obtained by providing a predetermined chemical composition and a steel microstructure that contains, in area ratio, 15 to 55% of polygonal ferrite, 8% or more of non-recrystallized ferrite, and 15 to 30% of martensite, and that contains, in volume fraction, 12% or more of retained austenite, in which the polygonal ferrite has a mean grain size of 4 ?m or less, the martensite has a mean grain size of 2 ?m or less, the retained austenite has a mean grain size of 2 ?m or less, and a value obtained by dividing an Mn content in the retained austenite (in mass %) by an Mn content in the polygonal ferrite (in mass %) equals 2.0 or more.
    Type: Grant
    Filed: October 29, 2015
    Date of Patent: February 4, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Yoshiyasu Kawasaki, Hiroshi Matsuda, Takeshi Yokota, Takako Yamashita, Kazuhiro Seto
  • Patent number: 10449751
    Abstract: A method for manufacturing a high strength galvanized steel sheet which has a zinc coating layer with an amount of deposition of coating of 20 to 120 g/m2 per one surface on the surface of a base steel sheet having a chemical composition comprising C: 0.03% to 0.35%, Si: 0.01% to 0.50%, Mn: 3.6% to 8.0%, Al: 0.001% to 1.000%, P?0.10%, S?0.010%, and the balance comprising Fe and incidental impurities, on a percent by mass basis, is provided. In annealing and galvanization treatment of the base steel sheet in a continuous galvanizing line, the maximum steel sheet temperature in an annealing furnace is 600° C. or higher and 750° C. or lower, the steel sheet transit time in a temperature region of the steel sheet temperature of 600° C. or higher and 750° C. or lower is specified to be 30 seconds or more and 10 minutes or less, and the dew point in an atmosphere is specified to be ?10° C. or higher.
    Type: Grant
    Filed: March 7, 2013
    Date of Patent: October 22, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Yusuke Fushiwaki, Yoshiyasu Kawasaki, Yasunobu Nagataki
  • Publication number: 20190284656
    Abstract: To provide a high-strength steel sheet with excellent ductility and hole expansion formability, a yield ratio of less than 68%, and a tensile strength of 980 MPa or more, by having a predetermined chemical composition and a microstructure where ferrite is 15% or more and 55% or less and martensite is 15% or more and 30% or less in area ratio, retained austenite is 12% or more in volume fraction, the average grain size of ferrite, martensite and retained austenite is 4.0 ?m or less, 2.0 ?m or less and 2.0 ?m or less respectively, the average aspect ratio of crystal grain of ferrite, martensite and retained austenite is each more than 2.0 and 15.0 or less, and the value obtained by dividing the Mn content (mass %) in retained austenite by the Mn content (mass %) in ferrite is 2.0 or more.
    Type: Application
    Filed: November 15, 2017
    Publication date: September 19, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiyasu KAWASAKI, Takako YAMASHITA, Masayasu UENO, Yuki TOJI, Takashi KOBAYASHI, Yoshimasa FUNAKAWA
  • Publication number: 20190276907
    Abstract: A steel sheet having TS of 590 MPa or more and YR of 68% or more is obtained by providing a predetermined chemical composition and a predetermined steel microstructure, where an average aspect ratio of crystal grains of each phase (polygonal ferrite, martensite, and retained austenite) is 2.0 or more and 15.0 or less, wherein the polygonal ferrite has an average grain size of 6 ?m or less, the martensite has an average grain size of 3 ?m or less, the retained austenite has an average grain size of 3 ?m or less, and a value obtained by dividing a Mn content in the retained austenite in mass % by a Mn content in the polygonal ferrite in mass % equals 2.0 or more.
    Type: Application
    Filed: March 8, 2017
    Publication date: September 12, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Takako YAMASHITA, Yoshiyasu KAWASAKI, Takashi KOBAYASHI, Masayasu UENO, Yasunobu NAGATAKI
  • Publication number: 20190271051
    Abstract: To provide a high-strength steel sheet with excellent ductility and hole expansion formability, a yield ratio of less than 68%, and a tensile strength of 590 MPa or more, by having a predetermined chemical composition and a microstructure where ferrite is 35% or more and 80% or less and martensite is 5% or more and 25% or less in area ratio, retained austenite is 8% or more in volume fraction, the average grain size of ferrite, martensite and retained austenite is 6.0 ?m or less, 3.0 ?m or less and 3.0 ?m or less respectively, the average aspect ratio of crystal grain of ferrite, martensite and retained austenite is each more than 2.0 and 15.0 or less, and the value obtained by dividing the Mn content (mass %) in retained austenite by the Mn content (mass %) in ferrite is 2.0 or more.
    Type: Application
    Filed: November 15, 2017
    Publication date: September 5, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiyasu KAWASAKI, Takako YAMASHITA, Masayasu UENO, Yuki TOJI, Takashi KOBAYASHI, Yoshimasa FUNAKAWA
  • Publication number: 20190201999
    Abstract: Provided is an automotive member, or particularly, a steel sheet having a tensile strength exceeding 900 MPa. The automotive member has a resistance weld for fixing two or more steel sheets containing a predetermined composition, in which a maximum hardness (HVBM) in a heat-affected zone of the resistance weld is at least 1.1 times hardness (HVW) of a nugget in the resistance weld formed in a softest steel sheet of a sheet set during resistance welding, and furthermore, an average grain size of a steel sheet structure of the heat-affected zone within 2 mm in a direction at a right angle to a sheet thickness from an end part of the nugget of the high-strength steel sheet is 3 ?m or less, and a minimum hardness (HVmin) in the heat-affected zone is at least 90% of hardness (HV?) of the high-strength steel sheet before the resistance welding.
    Type: Application
    Filed: August 21, 2017
    Publication date: July 4, 2019
    Applicant: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Hiroshi Matsuda, Rinsei Ikeda, Yoshiyasu Kawasaki
  • Patent number: 10301701
    Abstract: Disclosed is a high-strength hot-dip galvanized steel sheet produced from a steel sheet containing Si and Mn as a base material and a method for producing the same. The method using the following conditions for a heating process for annealing: (1) The rate of temperature rise when the temperature inside an annealing furnace is in a temperature range of from 450° C. to A° C. inclusive (where A is an arbitrary value selected in a range of 500?A) is 7° C./sec. or more; (2) The maximum steel sheet temperature reached during the annealing is 600° C. or higher and 750° C. or lower; (3) When the temperature of the steel sheet is in a temperature range of from 600° C. to 750° C. inclusive during the annealing, the transit time of the steel sheet is 30 seconds or longer and 10 minutes or shorter, and the dew point of an atmosphere is ?45° C. or lower.
    Type: Grant
    Filed: February 6, 2015
    Date of Patent: May 28, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Yusuke Fushiwaki, Yoshiyasu Kawasaki
  • Publication number: 20190106773
    Abstract: A hot rolled steel sheet having a chemical composition containing, by mass %, C: 0.04% or more and 0.20% or less, Si: 0.7% or more and 2.3% or less, Mn: 0.8% or more and 2.8% or less, P: 0.1% or less, S: 0.01% or less, Al: 0.1% or less, N: 0.008% or less, and the balance being Fe and inevitable impurities. The microstructure of the hot rolled steel sheet includes ferrite and pearlites, in which the area ratio of the ferrite is 75% or more and less than 95%, the mean grain size of the ferrite is 6 ?m or more and 25 ?m or less, the area ratio of pearlite is 5% or more and less than 25%, the mean grain size of pearlite is 2.0 ?m or more, and the mean free path of pearlite is 5 ?m or more.
    Type: Application
    Filed: November 28, 2018
    Publication date: April 11, 2019
    Applicant: JFE Steel Corporation
    Inventors: Yoshiyasu Kawasaki, Shinjiro Kaneko, Yasunobu Nagataki
  • Publication number: 20190106760
    Abstract: A steel sheet having TS of 980 MPa or more and YR of 68% or more is obtained by providing a predetermined chemical composition and a predetermined steel microstructure, where an average aspect ratio of crystal grains of each phase (polygonal ferrite, martensite, and retained austenite) is 2.0 or more and 20.0 or less, wherein the polygonal ferrite has an average grain size of 4 ?m or less, the martensite has an average grain size of 2 ?m or less, the retained austenite has an average grain size of 2 ?m or less, and a value obtained by dividing a Mn content in the retained austenite in mass % by a Mn content in the polygonal ferrite in mass % equals 2.0 or more.
    Type: Application
    Filed: March 8, 2017
    Publication date: April 11, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Takako YAMASHITA, Yoshiyasu KAWASAKI, Takashi KOBAYASHI, Masayasu UENO, Yasunobu NAGATAKI
  • Patent number: 10174411
    Abstract: Provided is a high-strength steel sheet that has good chemical convertibility and good corrosion resistance after electro deposition painting despite high Si and Mn contents. Also provided are a method for producing the high-strength steel sheet, a high-strength galvanized steel sheet formed by using the high-strength steel sheet, and a method for producing the high-strength galvanized steel sheet. A steel sheet containing, in terms of % by mass, C: 0.03 to 0.35%, Si: 0.01 to 0.50%, Mn: 3.6 to 8.0%, Al: 0.001 to 1.00%, P?0.10%, S?0.010%, and the balance being Fe and unavoidable impurities is annealed under condition under which a dew point of an atmosphere in a temperature zone of 550° C. or higher and A° C. or lower (A is a particular value that satisfies 600?A?750) inside an annealing furnace is controlled to ?40° C. or lower.
    Type: Grant
    Filed: February 28, 2014
    Date of Patent: January 8, 2019
    Assignee: JFE Steel Corporation
    Inventors: Yusuke Fushiwaki, Yoshiyasu Kawasaki, Yasunobu Nagataki
  • Publication number: 20190003006
    Abstract: High-strength galvannealed steel sheet including any of a) an oxide containing Fe and Mn, b) an oxide containing Fe and Mn and an Fe oxide, c) an oxide containing Fe and Mn and a Mn oxide, d) an oxide containing Fe and Mn, an Fe oxide, and a Mn oxide, and e) an Fe oxide and a Mn oxide is present in a zinc coated layer. The total amount of oxide is 0.01 to 0.100 g/m2; the ratio by mass % of Mn to Fe, e.g., Mn/Fe, contained in the oxide is 0.10 to 10.00; an oxide of at least one selected from Fe and Mn is present in an amount of 60% or more; and an oxide of at least one selected from Fe and Mn is present in a surface layer portion of a steel sheet in an amount of 0.040 g/m2 or less (not including zero).
    Type: Application
    Filed: December 8, 2016
    Publication date: January 3, 2019
    Applicant: JFE Steel Corporation
    Inventors: Satoshi Maeda, Yoichi Makimizu, Yoshitsugu Suzuki, Katsumi Yamada, Yoshiyasu Kawasaki
  • Publication number: 20180363088
    Abstract: A high strength steel sheet having excellent surface quality and formability with a tensile strength of 980 MPa or more and a TS-El balance of 30000 MPa % or more is provided. A high strength steel sheet comprises: a chemical composition containing C: 0.08% to 0.30%, Si: 2.0% or less, Mn: more than 3.0% and 10.0% or less, P: 0.05% or less, S: 0.01% or less, Al: 1.5% or less, Ti: 0.010% to 0.300%, and N: 0.0020% to 0.0100% in a range satisfying 1.1?(Ti+Mn1/2/400)/(0.01+5N)?6.0; and a microstructure including a retained austenite phase and a ferrite phase, wherein a ratio ?Mn/?Mn of an average Mn concentration (?Mn) of the retained austenite phase to an average Mn concentration (?Mn) of the ferrite phase is 1.5 or more.
    Type: Application
    Filed: August 10, 2016
    Publication date: December 20, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Kenji TSUZUMI, Yoshiyasu KAWASAKI, Yuji MIKI