Abstract: A metal-and-resin composite includes an aluminum or aluminum alloy substrate, an aluminum oxide film on the aluminum or aluminum alloy substrate, and at least one resin article coupled to the aluminum oxide film. The aluminum or aluminum alloy substrate defines a plurality of corrosion pores, and the aluminum oxide film defines a plurality of nano-pores. Some of the nano-pores extend through the aluminum oxide film and couple to the corrosion pores. Some parts of the resin article fill in the nano-pores and the corrosion pores, thus greatly improving bond between the resin article and the aluminum or aluminum alloy substrate.

Abstract: A composite includes a substrate and at least a resin composition formed on the substrate. A surface of the substrate is defined a plurality of micro-pores therein. The resin composition is coupled to the surface having the micro-pores by the resin composition filling and hardening within the micro-pores. The resin composition contains crystalline thermoplastic synthetic resins. A method for making the composite is also described.

Abstract: A stainless steel-and-resin composite includes a stainless steel part and a resin part bonded to the stainless steel part. The stainless steel part has a porous film resulted from anodizing formed thereon. The porous film defines pores with an average diameter of about 100 nm-500 nm. The resin part is integrally bonded to the surface of the stainless steel part having the porous film, with portions of the resin part penetrating in the pores. The resin part mainly comprises crystalline thermoplastic synthetic resin.

Abstract: A method for making a titanium-and-resin composite or titanium alloy-and-resin composite includes: providing a titanium or titanium alloy substrate; electrochemically treating the substrate to form a titanium hydride layer; anodizing the substrate having the titanium hydride layer to form an nano-porous oxide film on the surface of the substrate, the nano-porous oxide film having nano pores and comprising at least two layers of different porosity or pore diameters; and inserting the substrate in a mold and melting resin on the surface of the nano-porous oxide film to form the composite.

Abstract: A titanium/titanium alloy-and-resin composite includes a titanium/titanium alloy substrate, a nano-porous oxide film formed on the substrate, and resin compositions coupled to the surface of the nano-porous oxide film. The nano-porous oxide film has nano pores and includes at least two layers of different three dimensional meshed structures. The resin compositions contain crystalline thermoplastic synthetic resins. A method for making the titanium/titanium alloy-and-resin composite is also described.

Abstract: A magnesium/magnesium alloy-and-resin composite includes a magnesium/magnesium alloy substrate, and at least a resin composition coupled to a surface of the substrate. The surface of the substrate is formed with a plurality of pores having a diameter having a range of about 70 nm-400 nm and a depth having a range of about 60 nm-800 nm. The resin composition contains crystalline thermoplastic synthetic resins. A method for making the magnesium/magnesium alloy-and-resin composite is also described.

Abstract: A composite includes a substrate and at least a resin composition formed on the substrate. A surface of the substrate is defined a plurality of micro-pores therein. The resin composition is coupled to the surface having the micro-pores by the resin composition filling and hardening within the micro-pores. The resin composition contains crystalline thermoplastic synthetic resins. A method for making the composite is also described.

Abstract: A titanium/titanium alloy-and-resin composite includes a titanium/titanium alloy substrate, a nano-porous oxide film formed on the substrate, and resin compositions coupled to the surface of the nano-porous oxide film. The nano-porous oxide film has nano pores. The resin compositions contain crystalline thermoplastic synthetic resins. A method for making the titanium/titanium alloy-and-resin composite is also described.

Abstract: A titanium/titanium alloy-and-resin composite includes a titanium/titanium alloy substrate, a nano-porous oxide film formed on the substrate, and resin compositions coupled to the surface of the nano-porous oxide film. The nano-porous oxide film has nano pores and includes at least two layers of different three dimensional meshed structures. The resin compositions contain crystalline thermoplastic synthetic resins. A method for making the titanium/titanium alloy-and-resin composite is also described.

Abstract: A stainless steel-and-resin composite includes a stainless steel part and a resin part bonded to the stainless steel part. The stainless steel part has a porous film resulted from anodizing formed thereon. The porous film defines pores with an average diameter of about 100 nm-500 nm. The resin part is integrally bonded to the surface of the stainless steel part having the porous film, with portions of the resin part penetrating in the pores. The resin part mainly comprises crystalline thermoplastic synthetic resin.

Abstract: An aluminum alloy-and-resin composite includes an aluminum alloy substrate and resin composition formed on the substrate. The substrate is subjected to electrochemically etched and formed with nano-pores on its surface. The resin composition integrally couples to the surface of the aluminum alloy substrate by filling the nano-pores. The resin composition contains crystalline thermoplastic synthetic resins.

Abstract: An aluminum alloy-and-resin composite includes an aluminum alloy substrate, an anodic oxide film formed on the substrate, and resin composition bonded with the anodic oxide film. The anodic oxide film has nano-pores with an average diameter of about 30-60 nm. The resin composition fills the nano-pores and coatings surfaces of the anodic oxide film. The resin composition contains crystalline thermoplastic synthetic resins.