Abstract: A mounting system for retrofitting a vibration sensor to a machine component is provided. The mounting system includes an elongate fastener, a washer, and a mounting boss. The elongate fastener includes a fastener head and an elongated body defining a longitudinal top end and a longitudinal bottom end. The longitudinal bottom end defines a fastening end configured to engage with a corresponding fastening receptacle of the machine component. The washer defines an external surface and includes a central cavity for engaging the elongated body of the elongate fastener therein. The mounting boss includes a first portion and a second portion. The first portion includes an internal cavity defining a first cavity section configured to engage with the external surface of the washer, and a second cavity section to engage with the fastener head of the elongate fastener. The second portion defines a receiving port for receiving the vibration sensor.

Abstract: A mounting system for retrofitting a vibration sensor to a machine component is provided. The mounting system includes an elongate fastener, a washer, and a mounting boss. The elongate fastener includes a fastener head and an elongated body defining a longitudinal top end and a longitudinal bottom end. The longitudinal bottom end defines a fastening end configured to engage with a corresponding fastening receptacle of the machine component. The washer defines an external surface and includes a central cavity for engaging the elongated body of the elongate fastener therein. The mounting boss includes a first portion and a second portion. The first portion includes an internal cavity defining a first cavity section configured to engage with the external surface of the washer, and a second cavity section to engage with the fastener head of the elongate fastener. The second portion defines a receiving port for receiving the vibration sensor.

Abstract: An on-board monitoring and event detection system for a machine includes a powertrain. A vibration sensor adjacent one of a rotating component of the powertrain is configured to generate raw vibration data. A sensor controller is configured to receive the raw vibration data and generate condition indicators. At least one of a speed sensor, a torque sensor, a pressure sensor, or a temperature sensor, is operatively associated with the powertrain. A controller is distinct from the sensor controller and is configured to receive the condition indicators, and receive sensor signals from the at least one sensor and wherein the condition indicators and the sensor signals define operating characteristics of the powertrain. The controller is further configured to compare the operating characteristics of the powertrain to an event threshold and generate an event response if the operating characteristics exceed the event threshold for a time period exceeding a time threshold.

Abstract: A monitoring and diagnostics system for a machine having a plurality of rotating components includes a powertrain with a plurality of rotating components and a vibration sensor. The vibration sensor include a vibration sensor element and a sensor controller. The vibration sensor is disposed adjacent one of the plurality of rotating components. The vibration sensor element is configured to generate raw vibration data indicative of vibrations of the vibration sensor element. The sensor controller is configured to access a vibration threshold, access a time threshold, receive the raw vibration data from the vibration sensor element, generate condition indicators based upon the raw vibration data; compare the condition indicators to the vibration threshold, and if the condition indicators exceed the vibration threshold for a time exceeding the time threshold, transmit a predetermined amount of raw vibration data to a remote system remote from the machine.

Abstract: An on-board monitoring and event detection system for a machine includes a powertrain. A vibration sensor adjacent one of a rotating component of the powertrain is configured to generate raw vibration data. A sensor controller is configured to receive the raw vibration data and generate condition indicators. At least one of a speed sensor, a torque sensor, a pressure sensor, or a temperature sensor, is operatively associated with the powertrain. A controller is distinct from the sensor controller and is configured to receive the condition indicators, and receive sensor signals from the at least one sensor and wherein the condition indicators and the sensor signals define operating characteristics of the powertrain. The controller is further configured to compare the operating characteristics of the powertrain to an event threshold and generate an event response if the operating characteristics exceed the event threshold for a time period exceeding a time threshold.

Abstract: A monitoring and diagnostics system for a machine having a plurality of rotating components includes a powertrain with a plurality of rotating components and a vibration sensor. The vibration sensor include a vibration sensor element and a sensor controller. The vibration sensor is disposed adjacent one of the plurality of rotating components. The vibration sensor element is configured to generate raw vibration data indicative of vibrations of the vibration sensor element. The sensor controller is configured to access a vibration threshold, access a time threshold, receive the raw vibration data from the vibration sensor element, generate condition indicators based upon the raw vibration data; compare the condition indicators to the vibration threshold, and if the condition indicators exceed the vibration threshold for a time exceeding the time threshold, transmit a predetermined amount of raw vibration data to a remote system remote from the machine.

Abstract: A bearing for a gearbox, the bearing having a cylindrical body. The cylindrical body defines a hollow interior chamber. The cylindrical body has a gear supporting section. The gear supporting section has a cross-section formed by three lobes equally distributed around a circumference of the cylindrical body. Each of the lobes has a land portion having a first radius over at least 20% of the lobe. Each lobe also has a tapered portion that gradually slopes from the first radius of the land portion to a reduced radius region that is smaller than the first radius. The tapered portion is formed over less than 80% of each lobe. Each lobe also has an opening formed in the reduced radius region and a flow passage fluidly connecting the hollow interior of the cylindrical body with the opening formed in the reduced radius region.

Abstract: A bearing for a gearbox, the bearing having a cylindrical body. The cylindrical body defines a hollow interior chamber. The cylindrical body has a gear supporting section. The gear supporting section has a cross-section formed by three lobes equally distributed around a circumference of the cylindrical body. Each of the lobes has a land portion having a first radius over at least 20% of the lobe. Each lobe also has a tapered portion that gradually slopes from the first radius of the land portion to a reduced radius region that is smaller than the first radius. The tapered portion is formed over less than 80% of each lobe. Each lobe also has an opening formed in the reduced radius region and a flow passage fluidly connecting the hollow interior of the cylindrical body with the opening formed in the reduced radius region.

Abstract: A journal bearing is provided for mounting a gear component thereon and for reducing vibrations from operation of the gear component. The journal bearing includes a cylindrical body having two recessed portions defined thereon. The journal bearing further includes a primary passage extending longitudinally through the cylindrical body, and two secondary passages radially extending from the primary passage to the recessed portions. An angle of the two secondary passages with respect to a horizontal plane of the journal bearing is based on at least one of a magnitude and direction of a pre-determined bearing load, a rotational speed of the gear component, a clearance between the journal bearing and the gear component, oil properties, wherein the oil is introduced between the journal bearing and the gear component, and one or more system stability parameters.

Abstract: A journal bearing is provided for mounting a gear component thereon and for reducing vibrations from operation of the gear component. The journal bearing includes a cylindrical body having two recessed portions defined thereon. The journal bearing further includes a primary passage extending longitudinally through the cylindrical body, and two secondary passages radially extending from the primary passage to the recessed portions. An angle of the two secondary passages with respect to a horizontal plane of the journal bearing is based on at least one of a magnitude and direction of a pre-determined bearing load, a rotational speed of the gear component, a clearance between the journal bearing and the gear component, oil properties, wherein the oil is introduced between the journal bearing and the gear component, and one or more system stability parameters.

Abstract: A gerotor pump assembly includes a gerotor pump and a relief valve assembly. The relief valve assembly is operably coupled to the pump housing and includes a relief valve inlet in fluid communication with a compression portion of the pump housing, a relief valve outlet defining a first seating surface, and a valve element sized to extend over the relief valve outlet and defining a second seating surface configured for engagement with the first seating surface. The valve element is deformable between a normal position, in which the second seating surface engages the first seating surface, and a deflected position, in which the second seating surface is spaced from the first seating surface to relieve fluid pressure.