Patents by Inventor Yuka Miyamoto

Yuka Miyamoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11434542
    Abstract: A high-carbon hot-rolled steel sheet has a composition containing, on a percent by mass basis, C: 0.10% or more and less than 0.20%, Si: 0.5% or less, Mn: 0.25% to 0.65%, P: 0.03% or less, S: 0.010% or less, sol. Al: 0.10% or less, N: 0.0065% or less, Cr: 0.05% to 0.50%, and B: 0.0005% to 0.005%, the balance being Fe and incidental impurities, the high-carbon hot-rolled steel sheet having a microstructure containing ferrite and cementite, in which the percentage of the number of cementite grains having an equivalent circular diameter of 0.1 ?m or less is 12% or less based on the total number of cementite grains, the amount of Cr dissolved in the steel sheet is 0.03% to 0.50%, and the high-carbon hot-rolled steel sheet has a hardness of 73 or less in terms of HRB and a total elongation of 37% or more.
    Type: Grant
    Filed: January 22, 2019
    Date of Patent: September 6, 2022
    Assignee: JFE Steel Corporation
    Inventors: Yuka Miyamoto, Takashi Kobayashi, Yasuhiro Sakurai, Takeshi Yokota
  • Patent number: 11365460
    Abstract: A high-carbon cold rolled steel sheet having a specified chemical composition, and a method for manufacturing the same. The method includes forming a hot rolled steel sheet, performing cooling at an average cooling rate of 30° C./s or more and 70° C./s or less through a temperature range of a finish rolling end temperature to 660° C., coiling a hot rolled steel sheet at a temperature of 500° C. or more and 660° C. or less, and, optionally, pickling the coiled hot rolled steel sheet, and then performing a first box-annealing of holding at an annealing temperature in a temperature range of 650 to 720° C., then performing cold rolling at a rolling reduction ratio of 20 to 50%, and then performing a second box-annealing of holding at an annealing temperature in a temperature range of 650 to 720° C.
    Type: Grant
    Filed: February 20, 2019
    Date of Patent: June 21, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Yuka Miyamoto, Yoichiro Matsui, Shogo Sato, Takeshi Yokota
  • Patent number: 11359267
    Abstract: Provided are a high-carbon hot-rolled steel sheet with excellent formability and hardenability and a method for manufacturing the same. The high-carbon hot-rolled steel sheet has a composition containing, on a mass basis, C: 0.10% to 0.33%, Si: 0.15% to 0.35%, Mn: 0.5% to 0.9%, P: 0.03% or less, S: 0.010% or less, sol. Al: 0.10% or less, N: 0.0065% or less, and Cr: 0.90% to 1.5%, the remainder being Fe and inevitable impurities, has a microstructure containing ferrite and cementite, a cementite density being 0.25 grains/?m2 or less, and has a hardness of 110 HV to 160 HV and a total elongation of 40% or more.
    Type: Grant
    Filed: February 13, 2018
    Date of Patent: June 14, 2022
    Assignee: JFE Steel Corporation
    Inventors: Yuka Miyamoto, Yasuhiro Sakurai, Takashi Kobayashi, Shunsuke Toyoda
  • Publication number: 20220170126
    Abstract: A high-carbon hot-rolled steel sheet and a method for manufacturing the steel sheet are provided. The high-carbon hot-rolled steel sheet has a particular chemical composition. The microstructure of the steel sheet includes ferrite, cementite, and pearlite that accounts for 6.5% or less of the entire microstructure by area fraction. The proportion of the number of cementite grains having an equivalent circle diameter of 0.1 ?m or less to the total number of cementite grains is 20% or less, the average cementite grain size is 2.5 ?m or less, and the cementite accounts for 3.5% or more and 10.0% or less of the entire microstructure by area fraction. The average concentration of solute B in a region extending from a surface layer to a depth of 100 ?m is 10 mass ppm or more. The average concentration of N present as AlN in the region is 70 mass ppm or less.
    Type: Application
    Filed: January 14, 2020
    Publication date: June 2, 2022
    Applicant: JFE Steel Corporation
    Inventors: Yuka Miyamoto, Yasuhiro Sakurai, Yoshihiko Ono
  • Publication number: 20220154301
    Abstract: A steel sheet and a member excellent in cold workability, hardenability, and post-quenching surface layer hardness, and methods for manufacturing the steel sheet and the member. The steel sheet has a specified chemical composition and a microstructure containing ferrite and carbides, a ratio of the volume of ferrite and carbides to the volume of the entire microstructure is 90% or more, a ratio of the volume of proeutectoid ferrite to the volume of the entire microstructure is 20% or more and 80% or less, a Mn concentration in the carbides is 0.10 mass % or more and 0.50 mass % or less, and a ratio of the number of carbides with particle diameters of 1 ?m or more to the total number of carbides is 30% or more and 60% or less.
    Type: Application
    Filed: February 28, 2020
    Publication date: May 19, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoichiro MATSUI, Yuka MIYAMOTO, Takeshi YOKOTA
  • Publication number: 20220106663
    Abstract: A high-carbon hot-rolled steel sheet and a method for manufacturing the steel sheet are provided. The high-carbon hot-rolled steel sheet has a particular chemical composition. The microstructure of the steel sheet includes ferrite, cementite, and pearlite that accounts for 6.5% or less of the entire microstructure by area fraction. The proportion of the number of cementite grains having an equivalent circle diameter of 0.1 ?m or less to the total number of cementite grains is 20% or less, the average cementite grain size is 2.5 ?m or less, and the cementite accounts for 1.0% or more and less than 3.5% of the entire microstructure by area fraction. The average concentration of solute B in a region extending from a surface layer to a depth of 100 ?m is 10 mass ppm or more. The average concentration of N present as AlN in the region is 70 mass ppm or less.
    Type: Application
    Filed: January 14, 2020
    Publication date: April 7, 2022
    Applicant: JFE Steel Corporation
    Inventors: Yuka Miyamoto, Yasuhiro Sakurai, Yoshihiko Ono
  • Publication number: 20210054477
    Abstract: A high-carbon hot-rolled steel sheet has a composition containing, on a percent by mass basis, C: 0.10% or more and less than 0.20%, Si: 0.5% or less, Mn: 0.25% to 0.65%, P: 0.03% or less, S: 0.010% or less, sol. Al: 0.10% or less, N: 0.0065% or less, Cr: 0.05% to 0.50%, and B: 0.0005% to 0.005%, the balance being Fe and incidental impurities, the high-carbon hot-rolled steel sheet having a microstructure containing ferrite and cementite, in which the percentage of the number of cementite grains having an equivalent circular diameter of 0.1 ?m or less is 12% or less based on the total number of cementite grains, the amount of Cr dissolved in the steel sheet is 0.03% to 0.50%, and the high-carbon hot-rolled steel sheet has a hardness of 73 or less in terms of HRB and a total elongation of 37% or more.
    Type: Application
    Filed: January 22, 2019
    Publication date: February 25, 2021
    Applicant: JFE Steel Corporation
    Inventors: Yuka Miyamoto, Takashi Kobayashi, Yasuhiro Sakurai, Takeshi Yokota
  • Publication number: 20200392600
    Abstract: A high-carbon cold rolled steel sheet having a specified chemical composition, and a method for manufacturing the same. The method includes forming a hot rolled steel sheet, performing cooling at an average cooling rate of 30° C./s or more and 70° C./s or less through a temperature range of a finish rolling end temperature to 660° C., coiling a hot rolled steel sheet at a temperature of 500° C. or more and 660° C. or less, and, optionally, pickling the coiled hot rolled steel sheet, and then performing a first box-annealing of holding at an annealing temperature in a temperature range of 650 to 720° C., then performing cold rolling at a rolling reduction ratio of 20 to 50%, and then performing a second box-annealing of holding at an annealing temperature in a temperature range of 650 to 720° C.
    Type: Application
    Filed: February 20, 2019
    Publication date: December 17, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuka MIYAMOTO, Yoichiro MATSUI, Shogo SATO, Takeshi YOKOTA
  • Patent number: 10844454
    Abstract: A high-carbon hot-rolled steel sheet having a chemical composition containing, by mass %, C: more than 0.40% and 0.63% or less, Si: 0.10% or less, Mn: 0.50% or less, P: 0.03% or less, S: 0.010% or less, sol.Al: 0.10% or less, N: 0.0050% or less, B: 0.0005% or more and 0.0050% or less, and at least one of Sb, Sn, Bi, Ge, Te, and Se in an amount of 0.002% or more and 0.030% or less in total. The steel sheet has a microstructure including ferrite and cementite, in which the density of cementite in ferrite grains is 0.13 pieces/?m2 or less. Additionally, the steel sheet has a hardness of 81 or less in terms of HRB and a total elongation of 33% or more.
    Type: Grant
    Filed: March 26, 2015
    Date of Patent: November 24, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Yuka Miyamoto, Takashi Kobayashi, Kaneharu Okuda
  • Publication number: 20200232074
    Abstract: Provided are a high-carbon hot-rolled steel sheet with excellent formability and hardenability and a method for manufacturing the same. The high-carbon hot-rolled steel sheet has a composition containing, on a mass basis, C: 0.10% to 0.33%, Si: 0.15% to 0.35%, Mn: 0.5% to 0.9%, P: 0.03% or less, S: 0.010% or less, sol. Al: 0.10% or less, N: 0.0065% or less, and Cr: 0.90% to 1.5%, the remainder being Fe and inevitable impurities, has a microstructure containing ferrite and cementite, a cementite density being 0.25 grains/?m2 or less, and has a hardness of 110 HV to 160 HV and a total elongation of 40% or more.
    Type: Application
    Filed: February 13, 2018
    Publication date: July 23, 2020
    Applicant: JFE Steel Corporation
    Inventors: Yuka Miyamoto, Yasuhiro Sakurai, Takashi Kobayashi, Shunsuke Toyoda
  • Patent number: 10400299
    Abstract: There is provided a high-carbon hot-rolled steel sheet and method for producing the same. The steel sheet has excellent hardenability consistently, even when annealed in a nitrogen atmosphere, and excellent workability. The steel sheet has a hardness in the range of 65 or less in terms of HRB and a total elongation El of 40% or more before a quenching treatment is performed.
    Type: Grant
    Filed: July 8, 2014
    Date of Patent: September 3, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Yuka Miyamoto, Takashi Kobayashi, Chikara Kami
  • Patent number: 10400298
    Abstract: There is provided is a high-carbon hot-rolled steel sheet and method for producing the same. The steel sheet has excellent hardenability consistently, even when annealed in a nitrogen atmosphere, and excellent formability. The steel sheet has a hardness in the range of 83 HRB or less and a total elongation of 30% or more before being subjected to a quenching treatment.
    Type: Grant
    Filed: July 8, 2014
    Date of Patent: September 3, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Yuka Miyamoto, Takashi Kobayashi, Chikara Kami, Hayato Saito, Kaneharu Okuda
  • Patent number: 10392709
    Abstract: A coated steel sheet includes a corrosion-resistant coating composed of at least one layer selected from the group consisting of a Ni layer, a Sn layer, an Fe—Ni alloy layer, an Fe—Sn alloy layer, and an Fe—Ni—Sn alloy layer disposed on at least one surface of a steel sheet, and an adhesive coating disposed on the corrosion-resistant coating, the adhesive coating containing Zr and further containing at least one metal element selected from the group consisting of Co, Fe, Ni, V, Cu, Mn, and Zn, in total, at a ratio by mass of 0.01 to 10 with respect to Zr. The coated steel sheet has excellent humid resin adhesion and corrosion resistance, in which streaky surface defects do not occur.
    Type: Grant
    Filed: March 31, 2017
    Date of Patent: August 27, 2019
    Assignee: JFE Steel Corporation
    Inventors: Yuka Miyamoto, Takeshi Suzuki, Hiroki Iwasa, Norihiko Nakamura, Masao Inose, Hisato Noro, Yoichi Tobiyama
  • Patent number: 10323293
    Abstract: A high-carbon hot rolled steel sheet with excellent hardenability and small in-plane anisotropy, and a method for manufacturing the steel sheet are provided. The steel sheet has a chemical composition including, by mass %, C: 0.20 to 0.48%, Si: not more than 0.1%, Mn: not more than 0.5%, P: not more than 0.03%, S: not more than 0.01%, sol. Al: not more than 0.10%, N: not more than 0.005% and B: 0.0005 to 0.0050%, the balance including Fe and inevitable impurities. The steel sheet includes a microstructure containing ferrite and cementite. The cementite has an average grain size of not more than 1.0 ?m. The steel sheet has an in-plane anisotropy of r value, ?r, of not more than 0.1 in absolute value.
    Type: Grant
    Filed: December 25, 2012
    Date of Patent: June 18, 2019
    Assignee: JFE Steel Corporation
    Inventors: Yuka Miyamoto, Takashi Kobayashi, Nobuyuki Nakamura, Yoshimasa Funakawa
  • Patent number: 9738978
    Abstract: A manufacturing method for steel sheets for containers produces steel sheets with excellent film adhesion qualities. This steel sheet for containers has, on a steel sheet, a chemical conversion coating with a metal Zr content of 1-100 mg/m2, a P content of 0.1-50 mg/m2, and an F content of no more than 0.1 mg/m2, upon which is formed a phenolic resin layer with a C content of 0.1-50 mg/m2. Moreover, the manufacturing method for steel sheets for containers is a method for obtaining the steel sheet for containers wherein the chemical conversion coating is formed on the steel sheet by subjecting the steel sheet to immersion in or electrolytic treatment with a treatment solution containing Zr ions, phosphoric acid ions, and F ions; and subsequently, the steel sheet upon which the chemical conversion coating has been formed is immersed in, or undergoes topical application of, an aqueous solution containing phenolic resin, then dried.
    Type: Grant
    Filed: June 14, 2016
    Date of Patent: August 22, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Suzuki, Norihiko Nakamura, Yuka Miyamoto, Yoichi Tobiyama
  • Publication number: 20170204521
    Abstract: A coated steel sheet includes a corrosion-resistant coating composed of at least one layer selected from the group consisting of a Ni layer, a Sn layer, an Fe—Ni alloy layer, an Fe—Sn alloy layer, and an Fe—Ni—Sn alloy layer disposed on at least one surface of a steel sheet, and an adhesive coating disposed on the corrosion-resistant coating, the adhesive coating containing Zr and further containing at least one metal element selected from the group consisting of Co, Fe, Ni, V, Cu, Mn, and Zn, in total, at a ratio by mass of 0.01 to 10 with respect to Zr. The coated steel sheet has excellent humid resin adhesion and corrosion resistance, in which streaky surface defects do not occur.
    Type: Application
    Filed: March 31, 2017
    Publication date: July 20, 2017
    Applicant: JEF STEEL CORPORATION
    Inventors: Yuka Miyamoto, Takeshi Suzuki, Hiroki Iwasa, Norihlko Nakamura, Masao Inose, Hisato Noro, Yoichi Tobiyama
  • Publication number: 20170121786
    Abstract: A high-carbon hot-rolled steel sheet having a chemical composition containing, by mass %, C: more than 0.40% and 0.63% or less, Si: 0.10% or less, Mn: 0.50% or less, P: 0.03% or less, S: 0.010% or less, sol.Al: 0.10% or less, N: 0.0050% or less, B: 0.0005% or more and 0.0050% or less, and at least one of Sb, Sn, Bi, Ge, Te, and Se in an amount of 0.002% or more and 0.030% or less in total. The steel sheet has a microstructure including ferrite and cementite, in which the density of cementite in ferrite grains is 0.13 pieces/?m2 or less. Additionally, the steel sheet has a hardness of 81 or less in terms of HRB and a total elongation of 33% or more.
    Type: Application
    Filed: March 26, 2015
    Publication date: May 4, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuka MIYAMOTO, Takashi KOBAYASHI, Kaneharu OKUDA
  • Publication number: 20170121787
    Abstract: A high-carbon hot-rolled steel sheet having a chemical composition containing, by mass %, C: 0.20% or more and 0.40% or less, Si: 0.10% or less, Mn: 0.50% or less, P: 0.03% or less, S: 0.010% or less, sol.A1: 0.10% or less, N: 0.0050% or less, B: 0.0005% or more and 0.0050% or less, and at least one of Sb, Sn, Bi, Ge, Te, and Se in an amount of 0.002% or more and 0.030% or less in total. The steel sheet has a microstructure including ferrite and cementite, in which the density of cementite in the ferrite grains is 0.08 pieces/m2 or less. Additionally, the steel sheet has a hardness of 73 or less in terms of HRB and a total elongation of 39% or more.
    Type: Application
    Filed: March 26, 2015
    Publication date: May 4, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuka MIYAMOTO, Takashi KOBAYASHI, Kaneharu OKUDA
  • Patent number: 9637826
    Abstract: A steel sheet for containers that has excellent film adhesion qualities, and has; a chemical conversion coating formed by immersing or subjecting to electrolytic treatment a steel sheet in a solution containing Zr ions, F ions, with adhesion amount of 0.1 to 100 mg/m2 for metal Zr and no more than 0.1 mg/m2 for F; and a hydroxyl acid treatment layer formed on the chemical conversion coating, the layer having a C adhesion amount of 0.05 to 50 mg/m2.
    Type: Grant
    Filed: September 14, 2011
    Date of Patent: May 2, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Suzuki, Norihiko Nakamura, Yuka Miyamoto, Yoichi Tobiyama
  • Patent number: 9580816
    Abstract: Provided are an apparatus for continuous electrolytic treatment of a steel sheet that is suitable for producing a surface-treated steel sheet and a method for producing the surface-treated steel sheet using the apparatus for continuous electrolytic treatment of a steel sheet. The apparatus includes N pairs of tabular electrodes having a length L and being arranged to respectively face two surfaces of a steel sheet. Each electrode includes n sections arranged in the longitudinal direction of the electrode and disposed on the surface of the electrode facing the steel sheet surface. Each section is constituted by a conductive portion including an electrode portion having a length T1 and a nonconductive portion made by making an electrode portion having a length T2 nonconductive, where n×N?10, 0.96?T2/(T1+T2)?0.05, and 0.9?T1/L?0.1.
    Type: Grant
    Filed: September 14, 2011
    Date of Patent: February 28, 2017
    Assignee: JFE Steel Corporation
    Inventors: Yuka Miyamoto, Takeshi Suzuki, Hisato Noro, Masao Inose, Hiroki Iwasa, Norihiko Nakamura, Yoichi Tobiyama