Abstract: An on-vehicle device has a device box accommodating a device body; a terminal block attached to an upper wall of the device box; and a wire harness electrically connected to the device body through this terminal block. The terminal block adopts a drain structure, and this drain structure is provided with: the upper wall of the device box; a housing body attached to the side of an outer surface of the upper wall; a drain outlet passing through a bottom wall of the housing body; and a drain ditch formation portion for forming a drain ditch from this drain outlet to the outside of the housing body. In the drain ditch formation portion, an outer surface of the bottom wall is formed so as to be separated from the outer surface of the upper wall by a dimension of a gap where a capillary phenomenon occurs.

Abstract: To provide a connection structure that can be crimped and connected in a desired crimping shape to the electric wire tip portion of an insulated wire without causing the deformation into an unintended crimping shape of the crimping portion of a crimp terminal. When crimping a conductor crimping portion (30a) of crimp terminal (10) to an electric wire tip portion (200a) of insulated wire (200), outer peripheral contact portions (613, 613) of a lower blade (61) of a crimping device (60A) and an outer peripheral contact portion (623) of an upper blade (62) are point-contacted to an outer periphery of a conductor crimping portion (30a) in a perpendicular cross section in a direction perpendicular to a longitudinal direction X and to a crimping direction Z so as to be left-right symmetrical with respect to a reference plane formed by the longitudinal direction (x) and the crimping direction (Z).

Abstract: An electronic component module includes a housing and a substrate which is configured to be housed in the housing. The substrate has a substrate side part which extends straight in a housing direction to the housing and which is configured to be guided to the housing when the substrate is housed. The housing has a substrate guide part which is configured to guide the substrate side part when the substrate is housed, a housing side wall on which the substrate guide part is formed, and a locked part which is formed to be continuous to an outer surface of the housing side wall and which is locked to an attachment destination.

Abstract: The terminal connection strip includes: a carrier formed in a strip shape; and a plurality of terminal fitting which project from at least one edge side of the carrier in a width direction. The terminal fitting includes a crimping section which connects by crimping at least a conductor tip of an insulated wire provided with the conductor tip where a conductor is covered with an insulating cover and the conductor is exposed by peeling off the insulating cover on a distal end side of the insulated wire to the terminal fitting. The crimping section is formed into a hollow shape which allows the insertion of at least the conductor tip from a proximal end side of the crimping section and allows the crimping section to surround the conductor tip.

Abstract: When molds (31a), (31b) are caused to mesh so that a crimping portion (5) is compressed, the crimping portion (5) is crimped to conductive wires (25) and a cover portion (27). A conductor crimping portion (7) is completely compressed by the molds (31a), (31b). A cover crimping portion (9) preliminarily compresses the cover portion (27). Next, temporarily compressed terminal-equipped electrical wires are disposed between different molds. When the molds are caused to mesh so that the crimping portion (5) is compressed, the cover crimping portion (9) is forcefully compressed. In other words, the cover crimping portion (9) is subjected to final compression. In other words, the present invention is provided with a first compression step for preliminarily compressing the cover portion (27) and a second compression step for forcefully compressing the covering part.

Abstract: Under compression by molds (31a, 31b), a wire (25), a covered area (27), and a crimping portion (5) are compressed and their cross-sectional areas decrease. Here, A1 is the cross-sectional area of the wire (25) after compression. That is, A1 is the sum of the cross-sectional area of the each strand after compression. Also, 131 is the cross-sectional area of the covered area (27) after compression. In the present invention, the compression rate for the wire (25) is set between 50% and 80%. Also, the compression rate for the covered area (27) is set between 40% and 90%. The amount of compression by the molds (31a, 31b) is set so that the compression rates are within these ranges. In the present invention, the compression rate is calculated by: (cross-sectional area after compression)/(cross-sectional area before compression). That is, 80% compression rate means that the cross-sectional area has decreased by 20% due to compression. That is, the relationships of 80%?(A1/A0)?50% and 90%?(B1/B0)?40% are satisfied.

Abstract: A wire crimping device includes: a wire crimping unit which crimps a crimping section into which a wire tip is inserted from a wire insertion opening which opens on a proximal end side of the crimping section in a long length direction; and a guiding unit which guides a distal end portion of an aluminum lead line to the wire insertion opening of a female crimp terminal arranged at a predetermined position for being crimped by the wire crimping unit, wherein an inner diameter of an opposedly facing portion of the guiding unit which opposedly faces the wire insertion opening is set in conformity with an inner diameter of the wire insertion opening.

Abstract: An electronic component unit to be applied to an electric connection box for a wire harness includes: a substrate that has an electronic component mounted thereon and includes a terminal electrically connected to the electronic component; a casing including: a housing space portion for housing the substrate therein; and a plurality of slide assembling units that are provided in the housing space portion and each of which allows the substrate to be inserted and assembled therethrough; and a connection unit that is provided in an opening in the casing, into which the terminal of the substrate is inserted, and the connection unit is configured to electrically connect the terminal to a conductive wiring member. At least one substrate is assembled to any one of the slide assembling units and is retained between the casing and the connection unit.

Abstract: An electronic component having plural lead terminals protruding from side surfaces of a component main body is inserted and accommodated in a housing member, and the lead terminals are brought into contact with plural terminal fittings held in the housing member to assemble the electronic component into the housing member. Each of the lead terminals includes a base end protruding from at least one side surface of the component main body and a contact portion connected to the base end to droop along the side surface. The component main body is provided with an insulating member which is located to contact or face the base ends from a side of an end surface of the component main body which is most distant from a bottom wall of the housing member in assembling the electronic component into the housing member. Accordingly, it is possible to suppress deformation of the lead terminals.

Abstract: When molds (31a), (31b) are caused to mesh so that a crimping portion (5) is compressed, the crimping portion (5) is crimped to conductive wires (25) and a cover portion (27). A conductor crimping portion (7) is completely compressed by the molds (31a), (31b). A cover crimping portion (9) preliminarily compresses the cover portion (27). Next, temporarily compressed terminal-equipped electrical wires are disposed between different molds. When the molds are caused to mesh so that the crimping portion (5) is compressed, the cover crimping portion (9) is forcefully compressed. In other words, the cover crimping portion (9) is subjected to final compression. In other words, the present invention is provided with a first compression step for preliminarily compressing the cover portion (27) and a second compression step for forcefully compressing the covering part.

Abstract: A method of manufacturing an electrical wire connecting structure in which a terminal having a tube-shaped portion and a conductor portion of a covered electrical wire are crimped at the tube-shaped portion, and the tube-shaped portion has a conductor crimping portion corresponding to the conductor portion, and a cover crimping portion corresponding to a cover portion of the covered electrical wire, the method comprising the steps of a) forming the tube-shaped portion, b) inserting the covered electrical wire into a corresponding space, c) crimping a welded portion of the conductor, and d) compressing the cover crimping portion.

Abstract: A transition portion (4) has a surface (14) that is formed extending upward. The surface (14) is a surface formed extending upward so as to face a bottom portion (6a). Specifically, the transition portion (4) has a cross-sectional shape in which upper edge portions of side portions (8a) are bent inward. As the surface (14) approaches a main terminal body (3) from a sealing portion (22), the surface (14) gradually separates away from the bottom portion (6a) and the edge portions of the surface (14) gradually open outward and connect to side portions (8b) of the main terminal body (3). The surface (14) is formed so as to be curved upward, in a cross-section, from the end portion of the sealing portion (22).

Abstract: Under compression by molds (31a, 31b), a wire (25), a covered area (27), and a crimping portion (5) are compressed and their cross-sectional areas decrease. Here, A1 is the cross-sectional area of the wire (25) after compression. That is, A1 is the sum of the cross-sectional area of the each strand after compression. Also, 131 is the cross-sectional area of the covered area (27) after compression. In the present invention, the compression rate for the wire (25) is set between 50% and 80%. Also, the compression rate for the covered area (27) is set between 40% and 90%. The amount of compression by the molds (31a, 31b) is set so that the compression rates are within these ranges. In the present invention, the compression rate is calculated by: (cross-sectional area after compression)/(cross-sectional area before compression). That is, 80% compression rate means that the cross-sectional area has decreased by 20% due to compression. That is, the relationships of 80%?(A1/A0)?50% and 90%?(B1/B0)?40% are satisfied.

Abstract: An electrical junction box includes: an electrical junction box housing; and a common relay block, an individual corresponding relay block, a common power supply block, and an individual corresponding semiconductor module. The common relay block, the individual corresponding relay block, the common power supply block, and the individual corresponding semiconductor module are attached to the electrical junction box housing.

Abstract: An electronic component including a component main body and a plurality of lead terminals is inserted and accommodated in a housing member, the lead terminals are brought into contact with a plurality of terminal fittings held in the housing member. The lead terminals are formed such that at least one of the number of lead terminals on each side surface before and after the reversing, a distance between the contact portion and the side surface of the component main body facing the contact portion, and a width dimension in a direction perpendicular to the extending direction of the contact portion differs, when the component main body is rotated at 180 degrees to reverse the positions of the pair of opposite side surfaces of the component main body. Accordingly, it is possible to prevent improper assembly of an electronic component.

Abstract: A crimp terminal has a crimp portion that is formed by bending a plate material into a hollow shape and that has at one end thereof an opening capable of accommodating and crimping a conductor portion of a coated wire. The crimp terminal includes a first weld portion obtained by bringing two edge portions of the crimp portion in close proximity to each other and joining by laser welding, and a second weld portion obtained by forming a lapped portion by overlapping of a transition portion formed at an opposite end of the crimp portion to the opening, and closing the lapped portion by laser welding. A welding trajectory in the second weld portion is constituted by a curve, a plurality of straight lines, or a discontinuously formed line.

Abstract: An electronic component unit to be applied to an electric connection box for a wire harness includes: a substrate that has an electronic component mounted thereon and includes a terminal electrically connected to the electronic component; a casing including: a housing space portion for housing the substrate therein; and a plurality of slide assembling units that are provided in the housing space portion and each of which allows the substrate to be inserted and assembled therethrough; and a connection unit that is provided in an opening in the casing, into which the terminal of the substrate is inserted, and the connection unit is configured to electrically connect the terminal to a conductive wiring member. At least one substrate is assembled to any one of the slide assembling units and is retained between the casing and the connection unit.

Abstract: A transition portion (4) has a surface (14) that is formed extending upward. The surface (14) is a surface formed extending upward so as to face a bottom portion (6a). Specifically, the transition portion (4) has a cross-sectional shape in which upper edge portions of side portions (8a) are bent inward. As the surface (14) approaches a main terminal body (3) from a sealing portion (22), the surface (14) gradually separates away from the bottom portion (6a) and the edge portions of the surface (14) gradually open outward and connect to side portions (8b) of the main terminal body (3). The surface (14) is formed so as to be curved upward, in a cross-section, from the end portion of the sealing portion (22).

Abstract: An electrical connection box includes a frame, and a plurality of blocks each provided with a relay and the like and installed in the frame. The block is placed in an upper side in the frame. At least a portion of the block is placed under the block in a manner overlapping with the block. The relay provided to the block is connected to an electrical wire. The electrical wire is drawn horizontally from the block.

Abstract: The height (F) of a protruding portion (7) is less than the thickness of a crimping portion (5) before crimping. If the height of the protruding portion (7) is greater than the thickness of the crimping portion, then a recess is prone to form in the inner surface of the crimping portion (5). In other words, because there is more metal flowing outwards, a recess corresponding to the metal flow is prone to form on the inner surface side. If such a recess does form, adhesion with a covered area (27) is likely to deteriorate. This is problematic because such a gap would be a path allowing the ingress of moisture. On the other hand, if the height of the protruding portion (7) is less than the thickness of the crimping portion (5) before crimping, then when the crimping portion (5) is compressed during crimping, the amount of metal flowing towards the protruding portion (7) diminishes, making it possible to suppress the formation of a receding portion on the inner surface of the crimping portion (5).