Patents by Inventor Yukihito Kobayashi

Yukihito Kobayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10815595
    Abstract: A manufacturing method of a trim cover surface material, includes: providing a jig including a first frame configured to hold an outer periphery of an outer material and a second frame configured to hold an outer periphery of a wadding material by overlapping the wadding material on the outer material which is held by the first frame; holding the outer periphery of the outer material with the first frame of the jig; forming through holes at the outer material which is held by the jig; holding the outer periphery of the wadding material with the second frame of the jig while the outer material is held by the first frame of the jig; and forming stitches at the outer material and the wadding material which are overlapped and held by the jig.
    Type: Grant
    Filed: April 21, 2017
    Date of Patent: October 27, 2020
    Assignee: TACHI-S CO., LTD.
    Inventors: Hiroshi Sekino, Yukihito Kobayashi, Norio Endou, Takahiro Kikuchi
  • Patent number: 10596937
    Abstract: An interior part of vehicle capable of improving in design property is manufactured by joining a plurality of pieces of a layered cloth having at least a skin material and a cushion material. The plurality of pieces to be joined are processed with continuous stitches, and the pieces joined with the stitch processing are sewn up, with the front surfaces put together, along ends to be joined. One of the joined plurality of pieces is folded, thus the plurality of pieces are provided, with the front surfaces facing vehicle interior space.
    Type: Grant
    Filed: July 22, 2016
    Date of Patent: March 24, 2020
    Assignee: TACHI-S CO., LTD.
    Inventors: Hiroshi Sekino, Yukihito Kobayashi, Satoshi Tadokoro, Meimei Lai, Takuya Hori
  • Patent number: 10384572
    Abstract: A trim cover includes: a plurality of skin materials; and a sewing part formed by sewing two skin materials of the plurality of skin materials with multiple rows of seams which extend in parallel with a sewing line of the two skin materials. In the trim cover formed by sewing the plurality of skin materials, the inclining direction of the seam allowances of the two sewn skin materials can be easily made constant so as to suppress the meandering of the sewing line of the two skin materials, and the appearance quality of the vehicle seat covered with the trim cover can be improved.
    Type: Grant
    Filed: March 28, 2017
    Date of Patent: August 20, 2019
    Assignee: TACHI-S CO., LTD.
    Inventors: Hiroshi Sekino, Yukihito Kobayashi, Norio Endou, Takahiro Kikuchi
  • Patent number: 10220741
    Abstract: A vehicle seat includes: a trim cover including: a plurality of surface materials joined each other; a core material; a welt surface material wrapping the core material; a welt provided along a seam of two pieces of joined surface materials; and an empty core part provided with the welt, the empty core part reaching one end of the welt; and a seat element overlapped on the empty core part.
    Type: Grant
    Filed: April 21, 2017
    Date of Patent: March 5, 2019
    Assignee: TACHI-S CO., LTD.
    Inventors: Hiroshi Sekino, Yukihito Kobayashi, Norio Endou, Takahiro Kikuchi
  • Patent number: 10076984
    Abstract: A trim cover includes a plurality of surface materials joined each other, the plurality of surface materials including two pieces of surface materials, each of which is formed with a plurality of elements that form an iterative pattern repeated along a joining direction of the two pieces of the surface materials, wherein the plurality of elements line up by a same pattern in an extending direction of sewing regions of the two pieces of surface materials, and extend parallel to the joining direction, at least at the sewing regions.
    Type: Grant
    Filed: April 26, 2017
    Date of Patent: September 18, 2018
    Assignee: TACHI-S CO., LTD.
    Inventors: Hiroshi Sekino, Yukihito Kobayashi, Norio Endou, Takahiro Kikuchi
  • Publication number: 20170306543
    Abstract: A manufacturing method of a trim cover surface material, includes: providing a jig including a first frame configured to hold an outer periphery of an outer material and a second frame configured to hold an outer periphery of a wadding material by overlapping the wadding material on the outer material which is held by the first frame; holding the outer periphery of the outer material with the first frame of the jig; forming through holes at the outer material which is held by the jig; holding the outer periphery of the wadding material with the second frame of the jig while the outer material is held by the first frame of the jig; and forming stitches at the outer material and the wadding material which are overlapped and held by the jig.
    Type: Application
    Filed: April 21, 2017
    Publication date: October 26, 2017
    Inventors: Hiroshi SEKINO, Yukihito KOBAYASHI, Norio ENDOU, Takahiro KIKUCHI
  • Publication number: 20170305318
    Abstract: A trim cover includes a plurality of surface materials joined each other, the plurality of surface materials including two pieces of surface materials, each of which is formed with a plurality of elements that form an iterative pattern repeated along a joining direction of the two pieces of the surface materials, wherein the plurality of elements line up by a same pattern in an extending direction of sewing regions of the two pieces of surface materials, and extend parallel to the joining direction, at least at the sewing regions.
    Type: Application
    Filed: April 26, 2017
    Publication date: October 26, 2017
    Inventors: Hiroshi SEKINO, Yukihito KOBAYASHI, Norio ENDOU, Takahiro KIKUCHI
  • Publication number: 20170305317
    Abstract: A vehicle seat includes: a trim cover including: a plurality of surface materials joined each other; a core material; a welt surface material wrapping the core material; a welt provided along a seam of two pieces of joined surface materials; and an empty core part provided with the welt, the empty core part reaching one end of the welt; and a seat element overlapped on the empty core part.
    Type: Application
    Filed: April 21, 2017
    Publication date: October 26, 2017
    Inventors: Hiroshi SEKINO, Yukihito KOBAYASHI, Norio ENDOU, Takahiro KIKUCHI
  • Publication number: 20170282766
    Abstract: A trim cover includes: a plurality of skin materials; and a sewing part formed by sewing two skin materials of the plurality of skin materials with multiple rows of seams which extend in parallel with a sewing line of the two skin materials. In the trim cover formed by sewing the plurality of skin materials, the inclining direction of the seam allowances of the two sewn skin materials can be easily made constant so as to suppress the meandering of the sewing line of the two skin materials, and the appearance quality of the vehicle seat covered with the trim cover can be improved.
    Type: Application
    Filed: March 28, 2017
    Publication date: October 5, 2017
    Inventors: Hiroshi SEKINO, Yukihito KOBAYASHI, Norio ENDOU, Takahiro KIKUCHI
  • Publication number: 20170028937
    Abstract: An interior part of vehicle capable of improving in design property is manufactured by joining a plurality of pieces of a layered cloth having at least a skin material and a cushion material. The plurality of pieces to be joined are processed with continuous stitches, and the pieces joined with the stitch processing are sewn up, with the front surfaces put together, along ends to be joined. One of the joined plurality of pieces is folded, thus the plurality of pieces are provided, with the front surfaces facing vehicle interior space.
    Type: Application
    Filed: July 22, 2016
    Publication date: February 2, 2017
    Inventors: Hiroshi SEKINO, Yukihito KOBAYASHI, Satoshi TADOKORO, Meimei LAI, Takuya HORI
  • Patent number: 7418909
    Abstract: Sewing device for sewing first and second strips of sealing materials with respective first and second base materials. A first guide through-hole, through which the first strip of sealing material passes, is formed in a presser foot of the sewing device adjacent to a needle hole formed in the latter. A second guide though-hole, through which the second strip of sealing material passes, is formed in a feed dog member of the sewing device at a point adjacent to that needle hole. In operation, while the first and second base materials are fed by and between the presser foot and feed dog member, the first and second strips of sealing materials are simultaneously fed together with the first and second base materials, while being precisely guided by the respective first and second guide through-holes for sewing with the respective first and second base materials.
    Type: Grant
    Filed: November 24, 2006
    Date of Patent: September 2, 2008
    Assignee: TACHI-S Co., Ltd.
    Inventor: Yukihito Kobayashi
  • Publication number: 20080121156
    Abstract: Sewing device for sewing first and second strips of sealing materials with respective first and second base materials. A first guide through-hole, through which the first strip of sealing material passes, is formed in a presser foot of the sewing device adjacent to a needle hole formed in the latter. A second guide though-hole, through which the second strip of sealing material passes, is formed in a feed dog member of the sewing device at a point adjacent to that needle hole. In operation, while the first and second base materials are fed by and between the presser foot and feed dog member, the first and second strips of sealing materials are simultaneously fed together with the first and second base materials, while being precisely guided by the respective first and second guide through-holes for sewing with the respective first and second base materials.
    Type: Application
    Filed: November 24, 2006
    Publication date: May 29, 2008
    Applicant: Tachi-S Co., Ltd.
    Inventor: Yukihito Kobayashi
  • Patent number: 6997125
    Abstract: The automated sewing device itself includes several known constitutional elements similar to those of the earlier described prior-art automated sewing devices. Namely, a known sewing machine (M) having a sewing needle (32), a pressure foot member (31), and a feed dog member (33) is fixedly provided on a table (3), and a stationary guide plate (2) having a pair of first and second guide grooves (20A)(20B) formed therein is fixedly mounted on the table (3). And, movably attached on that stationary guide plate (2) is a movable guide plate (1) which has a pair of guide rollers (12)(12) rotatably provided on the reverse side thereof. Designation (30) denotes a guide member disposed adjacent to the sewing needle (32), which is so designed that both end portions (53) and (63) respectively of the first and second base materials (5)(6) will be slidably contacted therewith and thereby be guided in a direction to that sewing needle (32).
    Type: Grant
    Filed: December 2, 2004
    Date of Patent: February 14, 2006
    Assignee: Tachi-S Co., Ltd.
    Inventors: Yukihito Kobayashi, Yoshiyuki Takei
  • Patent number: 6935259
    Abstract: An automated sewing device including a stationary guide element and a movable guide element movably provided on said stationary guide element, the movable guide element allowing one base material to be placed thereon. A plurality of movable sections are defined in the movable guide element and movably connected with one another, such that each of the plurality of movable sections is foldable upwardly relative to the movable guide element, thereby avoiding contact of the movable guide element with a worker who operates the sewing device. The movable guide element may include an area recessed toward a sewing machine of the automatic sewing device, thereby allowing the worker to easily move to guide another base material and along the said one base material while in operation.
    Type: Grant
    Filed: December 1, 2004
    Date of Patent: August 30, 2005
    Assignee: Tachi-S Co., Ltd.
    Inventors: Yukihito Kobayashi, Yoshiyuki Takei
  • Patent number: 6694905
    Abstract: An automated feeding mechanism for sewing machine is comprised of: a rotary support element rotatably mounted on a table in the vicinity of the sewing machine having a feed dog member; and support elements provided on one side of the rotary support element. A trim cover assembly may be attached on the rotary support element, such that the arcuate peripheral cover section thereof is supported on the support elements and also temporarily retained thereon by a clamp element. A hard synthetic resin material may be stored in that mechanism. With this feeding mechanism, upon rotation of the rotary support element, the arcuate peripheral cover section supported on the support elements and the hard synthetic resin material juxtaposed with that peripheral cover section are smoothly and precisely fed to the sewing machine and thereby sewn together.
    Type: Grant
    Filed: April 14, 2003
    Date of Patent: February 24, 2004
    Assignee: Tachi-S Co., Ltd.
    Inventor: Yukihito Kobayashi
  • Publication number: 20040011264
    Abstract: An automated feeding mechanism for sewing machine is comprised of: a rotary support element rotatably mounted on a table in the vicinity of the sewing machine having a feed dog member; and support elements provided on one side of the rotary support element. A trim cover assembly may be attached on the rotary support element, such that the arcuate peripheral cover section thereof is supported on the support elements and also temporarily retained thereon by a clamp element. A hard synthetic resin material may be stored in that mechanism. With this feeding mechanism, upon rotation of the rotary support element, the arcuate peripheral cover section supported on the support elements and the hard synthetic resin material juxtaposed with that peripheral cover section are smoothly and precisely fed to the sewing machine and thereby sewn together.
    Type: Application
    Filed: April 14, 2003
    Publication date: January 22, 2004
    Applicant: TACHI-S CO., LTD.
    Inventor: Yukihito Kobayashi
  • Patent number: 5626091
    Abstract: A system for supplying and setting two separate base materials in a neat condition ready to be sewn by a sewing machine, which includes a supplying mechanism and a setting mechanism. A first one of the two base materials is automatically supplied by operation of the supplying mechanism to a movable guide plate movable toward the sewing machine, and then automatically set at a predetermined position thereon by operation of the setting mechanism, after which, another of the two base materials is likewise automatically set and juxtaposed on the thus-set first base material. The supplying mechanism includes a robot-hand unit for catching one of the two base materials and a transfer element for transferring the robot-hand unit to the movable guide plate.
    Type: Grant
    Filed: October 12, 1995
    Date of Patent: May 6, 1997
    Assignee: Tachi-S Co., Ltd.
    Inventor: Yukihito Kobayashi