Patents by Inventor Yunosuke Nakahara

Yunosuke Nakahara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220212173
    Abstract: Provided are an exhaust gas purifying catalyst structure that inhibits foil elongation and improves structural durability and a production method therefor. The exhaust gas purifying catalyst structure has a metal support configured by using an mantle and a metal foil provided in the mantle and forming an exhaust gas flow path, and a catalyst layer provided on a surface forming the flow path of the metal foil, wherein the catalyst layer contains a noble metal, an OSC material containing cerium and a rare earth element other than cerium (non-Ce rare earth element), and alumina, and a content of the non-Ce rare earth element with respect to 100% by mass of the catalyst layer is 2.52% by mass or more and 4.62% by mass or less in terms of an oxide.
    Type: Application
    Filed: May 13, 2020
    Publication date: July 7, 2022
    Inventors: Toshiaki KIMURA, Koji UENO, Takeshi ENDO, Akiko IWASA, Shumpei SUZUKI, Toshiharu MORIYA, Ohki HOUSHITO, Yunosuke NAKAHARA
  • Patent number: 11141721
    Abstract: Provided is a porous structure for exhaust purification catalysts having excellent light-off temperature characteristics. The porous structure for exhaust purification catalysts includes an oxygen storage component and an inorganic porous solid. The porous structure has a pore volume distribution such that the ratio of the pore volume of pores with a diameter of from 15 nm to less than 25 nm to the pore volume of pores with a diameter of from 5 nm to less than 15 nm is 1.3 to 2.5 as measured with a mercury porosimeter. The pore volume distribution preferably has at least one peak top in a pore diameter range of from 15 nm to less than 25 nm.
    Type: Grant
    Filed: August 5, 2019
    Date of Patent: October 12, 2021
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Yusuke Hosoi, Hironori Iwakura, Takashi Wakabayashi, Yunosuke Nakahara
  • Publication number: 20210245147
    Abstract: Provided is a porous structure for exhaust purification catalysts having excellent light-off temperature characteristics. The porous structure for exhaust purification catalysts includes an oxygen storage component and an inorganic porous solid. The porous structure has a pore volume distribution such that the ratio of the pore volume of pores with a diameter of from 15 nm to less than 25 nm to the pore volume of pores with a diameter of from 5 nm to less than 15 nm is 1.3 to 2.5 as measured with a mercury porosimeter. The pore volume distribution preferably has at least one peak top in a pore diameter range of from 15 nm to less than 25 nm.
    Type: Application
    Filed: August 5, 2019
    Publication date: August 12, 2021
    Inventors: Yusuke HOSOI, Hironori IWAKURA, Takashi WAKABAYASHI, Yunosuke NAKAHARA
  • Patent number: 10780423
    Abstract: A catalyst powder according to the present invention is a catalyst powder that includes: a core portion that contains ceria and zirconia; and a surface layer portion that is located on the core portion and contains ceria and zirconia. The ratio (M2/M1) is 0.30 or more and 0.95 or less, the ratio (M2/M1) being the ratio of a mole fraction M2 (mol %) of cerium in the surface layer portion measured using X-ray photoelectron spectroscopy to a mole fraction M1 (mol %) of cerium in the entire powder. It is preferable that the ratio (M4/2/M3/1) between M3/1 and M4/2 is 1.1 or more and 5.0 or less, wherein M3/1 (=M3/M1) represents the ratio between a mole fraction M3 (mol %) of zirconium in the entire powder and a mole fraction M1 (mol %) of cerium in the entirety of the powder, and M4/2 (=M4/M2) represents the ratio between a mole fraction M4 (mol %) of zirconium measured using X-ray photoelectron spectroscopy and a mole fraction M2 (mol %) of cerium measured using X-ray photoelectron spectroscopy.
    Type: Grant
    Filed: November 15, 2016
    Date of Patent: September 22, 2020
    Assignee: MITSUI MINING & SMELTING CO., LTD.
    Inventors: Yuki Nagao, Yunosuke Nakahara, Takanori Masaki
  • Patent number: 10576458
    Abstract: Provided is a new catalyst structure for exhaust gas treatment including an upper catalyst layer and a lower catalyst layer, in which the catalyst structure can sufficiently exhibit functions as a three way catalyst while maintaining gas diffusibility. Proposed is a catalyst structure including a substrate, an upper catalyst layer, and a lower catalyst layer, the catalyst structure having a first peak or a second peak at a pore volume diameter of 10 nm to 50 nm and a pore volume diameter of 50 nm to 100 nm, respectively, in the logarithmic differential pore volume distribution analyzed by a mercury intrusion porosimeter.
    Type: Grant
    Filed: March 13, 2014
    Date of Patent: March 3, 2020
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Yasunori Imada, Yunosuke Nakahara
  • Patent number: 10450934
    Abstract: A system (9) of the invention is a system for detecting deterioration of a catalyst (8) provided in an exhaust passage (12) of an internal combustion engine (11), the system including: means (5) that detects a temperature of an exhaust on an upstream side of the catalyst (8); means (6) that detects a temperature of the exhaust on a downstream side of the catalyst (8); a recognition unit (10) that recognizes, both upstream and downstream of the catalyst (8), a change point at which the temperature changes from temperature fall or constant temperature to temperature rise during acceleration operation, or a change point at which the temperature changes from temperature rise or constant temperature to temperature fall during deceleration operation; and a determination unit (10) that determines that the catalyst (8) has deteriorated when a difference (?T or ?T?) between the upstream and downstream change points becomes equal to or longer than a predetermined time.
    Type: Grant
    Filed: July 26, 2017
    Date of Patent: October 22, 2019
    Assignee: MITSUI MINING & SMELTING CO., LTD.
    Inventors: Naoki Munakata, Katsumasa Horii, Yunosuke Nakahara
  • Patent number: 10350581
    Abstract: The invention relates to a catalyst composition using other metals different from precious metals as a catalytically active component and is to propose a novel catalyst composition for exhaust gas purification which has excellent catalytic activity, in particular, excellent treatment activity of HC even after a thermal durability treatment. The invention is to propose a catalyst composition for exhaust gas purification comprising catalyst particles having a constitution in which Cu and a transition metal A including at least one of Cr, Fe, Mn, Co, Ni, Zr, and Ag are supported on ceria (CeO2) particles and a catalyst using the same.
    Type: Grant
    Filed: November 27, 2013
    Date of Patent: July 16, 2019
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Yuki Nagao, Michitaka Yamaguchi, Yunosuke Nakahara, Masato Machida
  • Publication number: 20190193056
    Abstract: An improved methane oxidation catalyst including tin oxide-supported platinum exerts superior methane oxidation activity at lower temperatures. The methane oxidation catalyst for oxidizing methane in exhaust gas includes platinum supported on tin oxide, and satisfies formula (1): y?0.27 x, where x is a platinum content (wt %) relative to tin oxide, and y is a ratio of a peak intensity of (111)-faceted platinum relative to a peak intensity of (111)-faceted tin oxide (Pt(111)/SnO2(111)), in a diffraction pattern (2?=37 to 41°) obtained by measurement with an X-ray diffractometer (XRD).
    Type: Application
    Filed: June 16, 2017
    Publication date: June 27, 2019
    Inventors: Katsuhiko HAYASHI, Kazuyuki ABE, Yunosuke NAKAHARA, Yasunori TABIRA, Tomoko NAKANO, Kazuhiro KANAZAWA, Yasushiro GOMI
  • Patent number: 10328416
    Abstract: A fuel reforming catalyst which contains an inorganic porous support, a catalytically active species, and catalyst particles including CeO2 and ZrO2 and in which the concentration of ZrO2 in the catalyst particles is higher in the vicinity of the particle surface than in the particle interior and the concentration of CeO2 in the catalyst particles is equal in the particle interior and in the vicinity of the particle surface is proposed for the purpose of providing a new fuel reforming catalyst which can effectively lower the concentration of the hydrocarbon of C2 or more in the gas which has passed through a steam reforming reaction.
    Type: Grant
    Filed: November 19, 2014
    Date of Patent: June 25, 2019
    Assignees: Mitsui Mining & Smelting Co., Ltd., HONDA MOTOR CO., LTD.
    Inventors: Seiji Moriuchi, Kazuya Kinoshita, Yunosuke Nakahara, Keiji Tsukamoto, Kazuyuki Yamada, Hideo Urata
  • Publication number: 20190070590
    Abstract: A catalyst powder according to the present invention is a catalyst powder that includes: a core portion that contains ceria and zirconia; and a surface layer portion that is located on the core portion and contains ceria and zirconia. The ratio (M2/M1) is 0.30 or more and 0.95 or less, the ratio (M2/M1) being the ratio of a mole fraction M2 (mol %) of cerium in the surface layer portion measured using X-ray photoelectron spectroscopy to a mole fraction M1 (mol %) of cerium in the entire powder. It is preferable that the ratio (M4/2/M3/1) between M3/1 and M4/2 is 1.1 or more and 5.0 or less, wherein M3/1 (=M3/M1) represents the ratio between a mole fraction M3 (mol %) of zirconium in the entire powder and a mole fraction M1 (mol %) of cerium in the entirety of the powder, and M4/2 (=M4/M2) represents the ratio between a mole fraction M4 (mol %) of zirconium measured using X-ray photoelectron spectroscopy and a mole fraction M2 (mol %) of cerium measured using X-ray photoelectron spectroscopy.
    Type: Application
    Filed: November 15, 2016
    Publication date: March 7, 2019
    Inventors: Yuki NAGAO, Yunosuke NAKAHARA, Takanori MASAKI
  • Patent number: 10220373
    Abstract: The exhaust gas purification catalyst carrier of the invention includes a modified aluminum borate which contains aluminum borate and at least one addition element selected from the group consisting of a rare earth element and an alkaline earth metal and which has an electronegativity of 2.732 or lower.
    Type: Grant
    Filed: November 22, 2016
    Date of Patent: March 5, 2019
    Assignee: MITSUI MINING & SMELTING CO., LTD.
    Inventors: Yunosuke Nakahara, Ohki Houshito, Hironori Iwakura, Yuki Nagao, Masato Machida
  • Publication number: 20190055872
    Abstract: A system (9) of the invention is a system for detecting deterioration of a catalyst (8) provided in an exhaust passage (12) of an internal combustion engine (11), the system including: means (5) that detects a temperature of an exhaust on an upstream side of the catalyst (8); means (6) that detects a temperature of the exhaust on a downstream side of the catalyst (8); a recognition unit (10) that recognizes, both upstream and downstream of the catalyst (8), a change point at which the temperature changes from temperature fall or constant temperature to temperature rise during acceleration operation, or a change point at which the temperature changes from temperature rise or constant temperature to temperature fall during deceleration operation; and a determination unit (10) that determines that the catalyst (8) has deteriorated when a difference (?T or ?T?) between the upstream and downstream change points becomes equal to or longer than a predetermined time.
    Type: Application
    Filed: July 26, 2017
    Publication date: February 21, 2019
    Inventors: Naoki MUNAKATA, Katsumasa HORII, Yunosuke NAKAHARA
  • Patent number: 10022705
    Abstract: To reduce an OSC material, while maintaining necessary OSC capacity; and to improve heat resistance and reactivity of a precious metal. Proposed is an exhaust gas purifying catalyst which comprises a first catalyst layer that is formed on the surface of a substrate that is formed of a ceramic or a metal, and a second catalyst layer that is formed on the upper side of the first catalyst layer. The first catalyst layer comprises a precious metal, an OSC material and an alumina, and the OSC material and the alumina are comprised at a mass ratio of OSC material:alumina=1:7 to 1:3. The second catalyst layer comprises a precious metal, an OSC material and an alumina, and the OSC material and the alumina are comprised at a mass ratio of OSC material:alumina=1:1 to 10:0.
    Type: Grant
    Filed: October 21, 2015
    Date of Patent: July 17, 2018
    Assignees: HONDA MOTOR CO., LTD., Mitsui Mining & Smelting Co., Ltd.
    Inventors: Toshiaki Kimura, Hiroyuki Horimura, Takumi Yamaguchi, Takeshi Endo, Akihiro Iimuro, Ryoichi Oshima, Ohki Houshito, Yunosuke Nakahara
  • Patent number: 10010871
    Abstract: Provide is a new carrier for exhaust gas purification catalyst which exhibits excellent catalytic activity, particularly catalytic activity at a low temperature. Proposed is a carrier for exhaust gas purification catalyst composed of particles which contain a silicate or phosphate containing one kind or two or more kinds among the elements belonging to Group 1 and Group 2 in the periodic table.
    Type: Grant
    Filed: December 14, 2015
    Date of Patent: July 3, 2018
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Sumio Kato, Masataka Ogasawara, Hironori Iwakura, Takahito Asanuma, Takashi Wakabayashi, Yunosuke Nakahara
  • Patent number: 9993805
    Abstract: The present invention relates to a catalyst composition for purifying exhaust gas and an exhaust gas purifying catalyst which contain a manganese-containing composite oxide, and an object of the invention is to provide a novel catalyst composition which can sufficiently function as an exhaust gas purifying catalyst even without supporting a precious metal as a catalytically active component. To achieve the object, there is proposed a catalyst composition for purifying exhaust gas including particles containing a manganese-containing composite oxide and particles containing a metal of Group 5 to Group 11 having an electron in the d orbital (however, Mn, Pt, Rh, and Pd are excluded) or an oxide of the metal in a mixed state.
    Type: Grant
    Filed: January 29, 2015
    Date of Patent: June 12, 2018
    Assignee: MITSUI MINING & SMELTING CO., LTD.
    Inventors: Makoto Ogawa, Yuki Nagao, Yunosuke Nakahara
  • Patent number: 9908106
    Abstract: The invention relates to a catalyst carrier for exhaust gas purification catalyst which contains a metal phosphate containing Zr, and it provides a new catalyst carrier which exhibits excellent NOx purification performance in a high temperature region. The invention proposes a carrier for exhaust gas purification catalyst containing a metal phosphate which has a NASICON type structure and contains Zr.
    Type: Grant
    Filed: January 12, 2016
    Date of Patent: March 6, 2018
    Assignee: MITSUI MINING & SMELTING CO., LTD.
    Inventors: Masato Machida, Yuki Nagao, Michiyo Matsumoto, Yunosuke Nakahara
  • Patent number: 9827556
    Abstract: Disclosed is an exhaust gas purification catalyst carrier which includes a phosphate salt represented by formula: MPO4 (wherein M represents Y, La, or Al) or a zirconium phosphate represented by formula ZrP2O7; an exhaust gas purification catalyst containing a noble metal at least containing Rh and supported on the carrier; and an exhaust gas purification catalyst product having a catalyst support made of a ceramic or metallic material, and a layer of the exhaust gas purification catalyst, the layer being supported on the catalyst support.
    Type: Grant
    Filed: August 27, 2012
    Date of Patent: November 28, 2017
    Assignee: MITSUI MINING & SMELTING CO., LTD.
    Inventors: Yuki Nagao, Takahiro Sato, Yunosuke Nakahara, Masato Machida
  • Publication number: 20170274359
    Abstract: Provide is a new carrier for exhaust gas purification catalyst which exhibits excellent catalytic activity, particularly catalytic activity at a low temperature. Proposed is a carrier for exhaust gas purification catalyst composed of particles which contain a silicate or phosphate containing one kind or two or more kinds among the elements belonging to Group 1 and Group 2 in the periodic table.
    Type: Application
    Filed: December 14, 2015
    Publication date: September 28, 2017
    Inventors: Sumio KATO, Masataka OGASAWARA, Hironori IWAKURA, Takahito ASANUMA, Takashi WAKABAYASHI, Yunosuke NAKAHARA
  • Patent number: 9737850
    Abstract: Provided is a novel palladium catalyst capable of efficiently purifying carbon monoxide (CO) and total hydrocarbons (THC) under a fuel-rich atmosphere even when palladium (Pd) is used as a catalyst active component. Proposed is a palladium monolayer catalyst for an exhaust gas from a saddle-riding-type vehicle, which is an exhaust gas purification catalyst for a saddle-riding-type vehicle to be installed in an exhaust gas passage in an internal combustion engine. The palladium monolayer catalyst includes a substrate, and a catalyst layer that has the form of a monolayer and contains palladium acting as a catalyst active component, an inorganic porous body acting as a catalyst carrier, ceria (CeO2) particles acting as a promoter component, and barium.
    Type: Grant
    Filed: September 12, 2012
    Date of Patent: August 22, 2017
    Assignees: Honda Motor Co., Ltd., Mitsui Mining & Smelting Co., Ltd.
    Inventors: Toshiaki Kimura, Hiroyuki Horimura, Akiko Koga, Motoki Ito, Masateru Tsuji, Takashi Wakabayashi, Yosuke Shibata, Yunosuke Nakahara, Kiyotaka Yasuda
  • Publication number: 20170232425
    Abstract: To reduce an OSC material, while maintaining necessary OSC capacity; and to improve heat resistance and reactivity of a precious metal. Proposed is an exhaust gas purifying catalyst which comprises a first catalyst layer that is formed on the surface of a substrate that is formed of a ceramic or a metal, and a second catalyst layer that is formed on the upper side of the first catalyst layer. The first catalyst layer comprises a precious metal, an OSC material and an alumina, and the OSC material and the alumina are comprised at a mass ratio of OSC material:alumina=1:7 to 1:3. The second catalyst layer comprises a precious metal, an OSC material and an alumina, and the OSC material and the alumina are comprised at a mass ratio of OSC material:alumina=1:1 to 10:0.
    Type: Application
    Filed: October 21, 2015
    Publication date: August 17, 2017
    Applicants: HONDA MOTOR CO., LTD., Mitsui Mining & Smelting Co., Ltd.
    Inventors: Toshiaki KIMURA, Hiroyuki HORIMURA, Takumi YAMAGUCHI, Takeshi ENDO, Akihiro IIMURO, Ryoichi OSHIMA, Ohki HOUSHITO, Yunosuke NAKAHARA