Abstract: A laminated rotor and an electric machine including the laminated rotor are disclosed. In an embodiment, a rotor comprises a plurality of stacked laminations, wherein each lamination includes a plurality of radially extending slots arranged about a circumference of each of the plurality of laminations, and the plurality of radially extending slots in successive laminations in the stack are aligned. A stud member passes longitudinally through at least one hole in the lamination stack, and a plurality of coils are positioned within the plurality of slots. Fewer than all of the plurality of slots have a coil positioned therein, leaving at least three slots empty. Balance members may be placed in the slots that do not have a coil positioned therein to balance the rotor.

Abstract: A laminated rotor for an electric machine is disclosed. In an embodiment, the rotor comprises a plurality of stacked laminations. Each lamination includes a plurality of radially extending slots arranged about a circumference thereof, and a first chamfer on a surface of each of the slots, wherein the surface mates with a wedge. The first chamfer connects the surface and a first face of the lamination. A stud member passes longitudinally through a hole in the lamination stack, a first end flange member on a first end of the lamination stack, and a second end flange member on a second end of the lamination stack. A first fastener is affixed to a first end of each of the at least one stud member; and a second fastener affixed to a second end of each of the at least one stud member.

Abstract: A laminated rotor for an electric machine is disclosed. In an embodiment, the rotor comprises a plurality of stacked laminations. Each lamination includes a plurality of radially extending slots arranged about a circumference thereof, and a first chamfer on a surface of each of the slots, wherein the surface mates with a wedge. The first chamfer connects the surface and a first face of the lamination. A stud member passes longitudinally through a hole in the lamination stack, a first end flange member on a first end of the lamination stack, and a second end flange member on a second end of the lamination stack. A first fastener is affixed to a first end of each of the at least one stud member; and a second fastener affixed to a second end of each of the at least one stud member.

Abstract: A grooved wedge for a rotor is provided. In one aspect, slot wedges are mounted in radially-arranged slots to cap field coils disposed therein. Each wedge has a wedge dovetail that engages with a dovetail formed in a wall of each slot. The wedge dovetail has a groove formed near a contacting surface that interfaces with the slot dovetail. The groove extends axially from a first wedge end face to a second wedge end face opposite therefrom.

Abstract: A laminated rotor for an electric machine is disclosed. In an embodiment, the rotor comprises a plurality of stacked laminations. Each lamination includes a plurality of radially extending slots arranged about a circumference thereof, and a first chamfer on a surface of each of the slots, wherein the surface mates with a wedge. The first chamfer connects the surface and a first face of the lamination. A stud member passes longitudinally through a hole in the lamination stack, a first end flange member on a first end of the lamination stack, and a second end flange member on a second end of the lamination stack. A first fastener is affixed to a first end of each of the at least one stud member; and a second fastener affixed to a second end of each of the at least one stud member.

Abstract: A laminated rotor and an electric machine including the laminated rotor are disclosed. In an embodiment, a rotor comprises a plurality of stacked laminations, wherein each lamination includes a plurality of radially extending slots arranged about a circumference of each of the plurality of laminations, and the plurality of radially extending slots in successive laminations in the stack are aligned. A stud member passes longitudinally through at least one hole in the lamination stack, and a plurality of coils are positioned within the plurality of slots. Fewer than all of the plurality of slots have a coil positioned therein, leaving at least three slots empty. Balance members may be placed in the slots that do not have a coil positioned therein to balance the rotor.