Patents by Inventor Yutaka Mabuchi

Yutaka Mabuchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200123999
    Abstract: In a piston of an internal combustion engine in which a recessed portion that holds an intake air swirling flow is formed on a crown surface of the piston, the crown surface includes a heat insulating film formation portion having a heat insulating film whose thermal conductivity is lower than a base material of the piston, the heat insulating film whose thermal capacity per volume is smaller than the base material of the piston, and a heat insulating film non-formation portion provided at a position on the more outside of a cylinder bore side of the internal combustion engine than the heat insulating film formation portion, the heat insulating film non-formation portion not having the heat insulating film.
    Type: Application
    Filed: April 4, 2017
    Publication date: April 23, 2020
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Takuma SUZUKI, Yutaka MABUCHI, Yuka SUZUKI
  • Patent number: 10590812
    Abstract: A sliding mechanism 1 includes a first sliding member 10 and a partner second sliding member 20 configured to slide relative to the first sliding member 10. The first sliding member 10 includes a matrix phase 11 and a hard phase 13 that is harder than the matrix phase 11, in which the hard phase 13 is embedded in the matrix phase 11 in a dispersed state. The second sliding member 20 includes a base 21 and a surface-treatment layer 23 that is formed on the sliding surface 20 of the base 21 and is harder than the matrix phase 11.
    Type: Grant
    Filed: January 16, 2015
    Date of Patent: March 17, 2020
    Assignee: NISSAN MOTOR CO., LTD.
    Inventors: Yoshinori Izawa, Yutaka Mabuchi
  • Patent number: 10578200
    Abstract: A gear pair includes a first gear and a second gear that are engaged and paired with each other, wherein the arithmetic average roughness Ra of the tooth surface of the first gear is less than 0.10, and the arithmetic average roughness Ra of the tooth surface of the second gear is equal to or greater than 0.15. An improvement of the transmission efficiency is achieved due to the improved composite roughness of the gear pair. Accordingly, both of the improvement of the transmission efficiency of the gears and an improvement of the pitting fatigue life are achieved at low cost.
    Type: Grant
    Filed: June 12, 2015
    Date of Patent: March 3, 2020
    Assignees: NISSAN MOTOR CO., LTD., AICHI MACHINE INDUSTRY CO., LTD.
    Inventors: Takemichi Yamashita, Yutaka Mabuchi, Takeshi Kariya, Takao Mori, Tadashi Goto, Hiroyasu Nagami
  • Publication number: 20190368049
    Abstract: A method for producing a laminated member includes a step of spraying a mixture in a non-molten state including a plurality of precipitation hardening copper alloy particles and a plurality of hard particles that have non-spherical shapes having a median aspect ratio of equal to or more than 1.2 and are harder than the copper alloy particles onto a base substrate to form a coating layer on the base substrate.
    Type: Application
    Filed: February 2, 2018
    Publication date: December 5, 2019
    Applicants: NISSAN MOTOR CO,, LTD., FUKUDA METAL FOIL & POWDER CO., LTD.
    Inventors: Yoshinori IZAWA, Junichi ARAI, Yutaka MABUCHI, Katsunori OTOBE, Shinichi NISHIMURA
  • Publication number: 20190344338
    Abstract: A laminate includes a base substrate, and a coating layer formed on the base substrate. The coating layer includes a copper alloy portions derived from precipitation-hardening copper alloy particles and hard particle portions which are harder than the copper alloy portions, the hard particle portions are derived from hard particles, and the parts bond with each other via an interface. Each of the hard particle portions has a non-spherical shape. A sliding member includes the laminate in at least one sliding portion. A method for manufacturing a laminate includes a step of spraying a mixture in a non-molten state including precipitation-hardening copper alloy particles and hard particles having a non-spherical shape and being harder than the copper alloy particles onto a base substrate, to form a coating layer on the base substrate.
    Type: Application
    Filed: February 2, 2018
    Publication date: November 14, 2019
    Applicants: NISSAN MOTOR CO., LTD., FUKUDA METAL FOIL & POWER CO., LTD.
    Inventors: Yoshinori IZAWA, Junichi ARAI, Yutaka MABUCHI, Katsunori OTOBE, Shinichi NISHIMURA
  • Patent number: 10451184
    Abstract: A sliding member includes: a base; a chromium-based hard chromium plated layer formed on the surface of the base; a hard carbon layer that is mainly composed of carbon element and is formed on the hard chromium plated layer. The hydrogen concentration of the hard chromium plated layer is equal to or less than 150 mass ppm. A method for producing the sliding member involves heating the surface of the base on which the chromium-based hard chromium plated layer has been formed at a temperature of 250° C. or more so that the hydrogen concentration of the hard chromium plated layer is equal to or less than 150 mass ppm, and thereafter forming the hard carbon layer mainly composed of carbon element on the hard chromium plated layer.
    Type: Grant
    Filed: August 9, 2017
    Date of Patent: October 22, 2019
    Assignee: NISSAN MOTOR CO., LTD.
    Inventors: Tsuyoshi Higuchi, Yutaka Mabuchi, Hideaki Kamiyama, Katsuaki Ogawa
  • Publication number: 20170335964
    Abstract: A sliding member includes: a base; a chromium-based hard chromium plated layer formed on the surface of the base; a hard carbon layer that is mainly composed of carbon element and is formed on the hard chromium plated layer. The hydrogen concentration of the hard chromium plated layer is equal to or less than 150 mass ppm. A method for producing the sliding member involves heating the surface of the base on which the chromium-based hard chromium plated layer has been formed at a temperature of 250° C. or more so that the hydrogen concentration of the hard chromium plated layer is equal to or less than 150 mass ppm, and thereafter forming the hard carbon layer mainly composed of carbon element on the hard chromium plated layer.
    Type: Application
    Filed: August 9, 2017
    Publication date: November 23, 2017
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Tsuyoshi HIGUCHI, Yutaka Mabuchi, Hideaki Kamiyama, Katsuaki Ogawa
  • Patent number: 9759323
    Abstract: A sliding member includes: a base; a chromium-based hard chromium plated layer formed on the surface of the base; a hard carbon layer that is mainly composed of carbon element and is formed on the hard chromium plated layer. The hydrogen concentration of the hard chromium plated layer is equal to or less than 150 mass ppm. A method for producing the sliding member involves heating the surface of the base on which the chromium-based hard chromium plated layer has been formed at a temperature of 250° C. or more so that the hydrogen concentration of the hard chromium plated layer is equal to or less than 150 mass ppm, and thereafter forming the hard carbon layer mainly composed of carbon element on the hard chromium plated layer.
    Type: Grant
    Filed: December 20, 2013
    Date of Patent: September 12, 2017
    Assignee: NISSAN MOTOR CO., LTD.
    Inventors: Tsuyoshi Higuchi, Yutaka Mabuchi, Hideaki Kamiyama, Katsuaki Ogawa
  • Publication number: 20170234417
    Abstract: A gear pair includes a first gear and a second gear that are engaged and paired with each other, wherein the arithmetic average roughness Ra of the tooth surface of the first gear is less than 0.10, and the arithmetic average roughness Ra of the tooth surface of the second gear is equal to or greater than 0.15. An improvement of the transmission efficiency is achieved due to the improved composite roughness of the gear pair. Accordingly, both of the improvement of the transmission efficiency of the gears and an improvement of the pitting fatigue life are achieved at low cost.
    Type: Application
    Filed: June 12, 2015
    Publication date: August 17, 2017
    Applicants: NISSAN MOTOR CO., LTD., AICHI MACHINE INDUSTRY CO., LTD.
    Inventors: Takemichi YAMASHITA, Yutaka MABUCHI, Takeshi KARIYA, Takao MORI, Tadashi GOTO, Hiroyasu NAGAMI
  • Patent number: 9695378
    Abstract: A sliding mechanism includes first and second members slidable relative to each other and a grease composition interposed between the first and second members and containing a thickening agent and a base oil, wherein the grease composition contains lithium 12-hydroxystearate as the thickening agent and dioctyl sebacate and/or poly-?-olefin as the base oil; and wherein at least one of the first and second member has a sliding surface coated with a hard carbon film of diamond-like carbon.
    Type: Grant
    Filed: March 29, 2013
    Date of Patent: July 4, 2017
    Assignee: NISSAN MOTOR CO., LTD.
    Inventors: Makoto Hayama, Terasu Yoshinari, Masanori Komaba, Yutaka Mabuchi, Yoshiteru Yasuda, Saburo Abe, Katsuyuki Serizawa, Tsuyoshi Higuchi
  • Patent number: 9677611
    Abstract: A low friction assembly is desired. The present invention relates to a new low-friction lubrication assembly comprising a first member relatively slidable against a second member, the first member having chemical affinity with an OH-group on its sliding surface; and one or more oxygen containing compounds, provided on the sliding surface of the first member and being able to produce a tribofilm attached to the sliding surface of the first member through hydrogen bond interactions. Preferably the second member comprises a similar OH-terminated sliding surface wherein an oxygen containing compound (lubricant)-supported interface between the first and second sliding surfaces results in a H- and/or OH-terminated interface developing repulsive forces thereinbetween.
    Type: Grant
    Filed: March 12, 2013
    Date of Patent: June 13, 2017
    Assignees: NISSAN MOTOR CO., LTD.
    Inventors: Jean Michel Martin, Makoto Kano, Takumaru Sagawa, Masahiko Watanabe, Yutaka Mabuchi
  • Publication number: 20160348545
    Abstract: A sliding mechanism 1 includes a first sliding member 10 and a partner second sliding member 20 configured to slide relative to the first sliding member 10. The first sliding member 10 includes a matrix phase 11 and a hard phase 13 that is harder than the matrix phase 11, in which the hard phase 13 is embedded in the matrix phase 11 in a dispersed state. The second sliding member 20 includes a base 21 and a surface-treatment layer 23 that is formed on the sliding surface 20 of the base 21 and is harder than the matrix phase 11.
    Type: Application
    Filed: January 16, 2015
    Publication date: December 1, 2016
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Yoshinori IZAWA, Yutaka MABUCHI
  • Publication number: 20150362072
    Abstract: A sliding member includes: a base; a chromium-based hard chromium plated layer formed on the surface of the base; a hard carbon layer that is mainly composed of carbon element and is formed on the hard chromium plated layer. The hydrogen concentration of the hard chromium plated layer is equal to or less than 150 mass ppm. A method for producing the sliding member involves heating the surface of the base on which the chromium-based hard chromium plated layer has been formed at a temperature of 250° C. or more so that the hydrogen concentration of the hard chromium plated layer is equal to or less than 150 mass ppm, and thereafter forming the hard carbon layer mainly composed of carbon element on the hard chromium plated layer.
    Type: Application
    Filed: December 20, 2013
    Publication date: December 17, 2015
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Tsuyoshi HIGUCHI, Yutaka MABUCHI, Hideaki KAMIYAMA, Katsuaki OGAWA
  • Patent number: 9109627
    Abstract: A sliding device includes a sliding bearing, and a shaft which is rotatable and in slidable contact with the sliding bearing in presence of a lubricating oil. The sliding bearing has a surface hardness smaller than a surface hardness of the shaft. Additionally, the sliding bearing has a surface roughness Ra of not larger than 0.2 micrometer, and the shaft has a surface roughness of not larger than 0.05 micrometer.
    Type: Grant
    Filed: December 28, 2007
    Date of Patent: August 18, 2015
    Assignee: NISSAN MOTOR CO., LTD.
    Inventors: Tsuyoshi Higuchi, Yutaka Mabuchi, Benjamin Duffau, Alain Pasgrimaud, Carmelo Gugliotta
  • Patent number: 9023771
    Abstract: [Object] To provide a nanoparticle-containing lubricating oil composition which demonstrates a low friction coefficient and realizes a further fuel economy. [Solving Means] A nanoparticle-containing lubricating oil composition comprising a base oil, an additive having hydroxyl group, and nanoparticle. A nanoparticle-containing lubricating oil composition comprising a base oil, an ashless friction modifier having hydroxyl group, and nanoparticle. A nanoparticle-containing lubricating oil composition comprising a base oil, an additive having hydroxyl group, and nanoparticle having a particle diameter of 1 to 100 nm. A nanoparticle-containing lubricating oil composition comprising a base oil, an ashless friction modifier having hydroxyl group, and nanoparticle having a particle diameter of 1 to 100 nm.
    Type: Grant
    Filed: July 27, 2006
    Date of Patent: May 5, 2015
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Yutaka Mabuchi, Akira Nakagawa
  • Publication number: 20150072906
    Abstract: A sliding mechanism includes first and second members slidable relative to each other and a grease composition interposed between the first and second members and containing a thickening agent and a base oil, wherein the grease composition contains lithium 12-hydroxystearate as the thickening agent and dioctyl sebacate and/or poly-?-olefin as the base oil; and wherein at least one of the first and second member has a sliding surface coated with a hard carbon film of diamond-like carbon.
    Type: Application
    Filed: March 29, 2013
    Publication date: March 12, 2015
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Makoto Hayama, Terasu Yoshinari, Masanori Komaba, Yutaka Mabuchi, Yoshiteru Yasuda, Saburo Abe, Katsuyuki Serizawa, Tsuyoshi Higuchi
  • Patent number: 8739753
    Abstract: An oil ring Ro for an internal combustion engine according to the present invention includes at least one selected from the group consisting of hard carbon, CrN and TiN that covers an outer periphery 1 of the oil ring. A radius of curvature R at an outermost portion T of the oil ring in a sliding direction is 0.3 mm or more.
    Type: Grant
    Filed: June 15, 2009
    Date of Patent: June 3, 2014
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Tsuyoshi Higuchi, Yutaka Mabuchi, Makoto Yoshida
  • Patent number: 8598098
    Abstract: A lubricant composition applicable to a sliding section or sliding member of an automotive internal combustion engine or power transmission apparatus to significantly lower a friction coefficient. The lubricant composition contains a base oil for a lubricating oil, an oxygen-containing organic compound, a diamond nano-particle and a dispersant for the diamond nano-particle.
    Type: Grant
    Filed: January 24, 2008
    Date of Patent: December 3, 2013
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Akira Nakagawa, Yutaka Mabuchi
  • Patent number: 8575076
    Abstract: There is provided a sliding member including a base body and a hard carbon coating formed on the base body to define a sliding surface for sliding contact with an opposing member under lubrication according to one embodiment of the present invention. The hard carbon coating has an outermost surface portion lower in hydrogen content than a remaining portion thereof, or an outermost coating layer lower in hydrogen content than at least one other coating layer.
    Type: Grant
    Filed: October 22, 2008
    Date of Patent: November 5, 2013
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Takahiro Hamada, Makoto Kano, Yutaka Mabuchi
  • Publication number: 20130190216
    Abstract: [Object] A low friction assembly is desired. [Solving Means] The present invention relates to a new low-friction lubrication assembly comprising a first member relatively slidable against a second member, the first member having chemical affinity with an OH-group on its sliding surface; and one or more oxygen containing compounds, provided on the sliding surface of the first member and being able to produce a tribofilm attached to the sliding surface of the first member through hydrogen bond interactions. Preferably the second member comprises a similar OH-terminated sliding surface wherein an oxygen containing compound (lubricant)-supported interface between the first and second sliding surfaces results in a H- and/or OH-terminated interface developing repulsive forces thereinbetween.
    Type: Application
    Filed: March 12, 2013
    Publication date: July 25, 2013
    Inventors: Jean Michel MARTIN, Makoto KANO, Takumaru SAGAWA, Masahiko WATANABE, Yutaka MABUCHI