Patents by Inventor Yutaka Neishi

Yutaka Neishi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160186300
    Abstract: A rolled round steel material for a steering rack bar contains C in an amount of 0.38 to 0.55%, Si in an amount of 1.0% or less, Mn in an amount of 0.20 to 2.0%, S in an amount of 0.005 to 0.10%, Cr in an amount of 0.01 to 2.0%, Al in an amount of 0.003 to 0.10%, B in an amount of 0.0005 to 0.0030%, Ti in an amount of 0.047% or less, Cu in an amount of 0 to 1.0%, Ni in an amount of 0 to 3.0%, Mo in an amount of 0 to 0.50%, Nb in an amount of 0 to 0.10%, V in an amount of 0 to 0.30%, Ca in an amount of 0 to 0.005%, and Pb in an amount of 0 to 0.30%, a remaining portion being constituted by Fe and an impurities, the impurities containing P in an amount of 0.030% or less and N in an amount of 0.008% or less, and has a chemical composition satisfying [3.4N?Ti?3.4N+0.02].
    Type: Application
    Filed: June 18, 2014
    Publication date: June 30, 2016
    Inventors: Makoto EGASHIRA, Sadanori HORIKAMI, Masashi HIGASHIDA, Takahiro OKADA, Yutaka NEISHI, TATSUYA HASEGAWA, Hitoshi MATSUMOTO
  • Publication number: 20160083823
    Abstract: A rolled round steel material for a steering rack bar, having a chemical composition consisting of C: 0.38 to 0.55%, Si: not more than 1.0%, Mn: 0.20 to 2.0%, S: 0.005 to 0.10%, Cr: 0.01 to 2.0%, Al: 0.003 to 0.10%, and N: 0.003 to 0.03%, with the balance being Fe and impurities, and P being not more than 0.030% in the impurities, and a microstructure consisting of ferrite (F), lamellar pearlite (LP), and cementite (C), wherein in a cross-section perpendicular to the rolling direction: an average grain diameter of F?10 ?m, an area fraction of LP is less than 20%, and the number of particles of spheroidal cementite (SC) among C?4×105/mm2, in a region from the surface to a position at ½ radius; and an area fraction of LP?20% and the number of particles of SC<4×105/mm2, in a central part, and wherein in a cross-section including a center line of the round steel material and parallel to the rolling direction: an average aspect ratio of F is ?3 in a region from a surface to a position at ½ radius.
    Type: Application
    Filed: February 10, 2014
    Publication date: March 24, 2016
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Sadanori HORIKAMI, Masashi HIGASHIDA, Takahiro OKADA, Makoto EGASHIRA, Yutaka NEISHI, Tatsuya HASEGAWA, Hitoshi MATSUMOTO
  • Patent number: 8961710
    Abstract: A carburized component with improved fatigue strength has a base steel containing, by mass %, C: 0.15-0.25%, Si: 0.03-0.50%, Mn: more than 0.60% and not more than 1.5%, P?0.015%, S: 0.006-0.030%, Cr: 0.05-2.0%, Al?0.10%, N?0.03%, and O?0.0020%, and optionally at least one element selected from Mo, Cu, Ni, B, Ti, Nb and V, the balance being Fe and impurities. A surface hardened layer portion satisfies: (a) average carbon concentration in the region from the outermost surface to a point of 0.2 mm depth of 0.35-0.60 mass %, (b) surface roughness Rz?15 ?m, and (c) ?r(0)??800 MPa, ?r(100)??800 MPa, and residual stress intensity index Ir?80000, wherein Ir is calculated by [Ir=?|?r(y)|dy], where y ?m is the depth from the outermost surface and ?r(y) is the residual stress for the points from the outermost surface to a depth of 100 ?m with the range of y from 0 to 100 (?m).
    Type: Grant
    Filed: November 28, 2011
    Date of Patent: February 24, 2015
    Assignees: Nippon Steel & Sumitomo Metal Corporation, Sintokogio, Ltd.
    Inventors: Yutaka Neishi, Takanari Hamada, Hidekazu Sueno, Yuji Kobayashi, Hideaki Sugiura
  • Publication number: 20150034049
    Abstract: A rolled steel bar for hot forging consisting, by mass percent, of C: 0.25-0.50%, Si: 0.40-1.0%, Mn: 1.0-1.6%, S: 0.005-0.035%, Al: 0.005-0.050%, V: 0.10-0.30%, and N: 0.005-0.030%, and the balance of Fe and impurities, i.e., P: 0.035% or less and O: 0.0030% or less, wherein Fn1=C+Si/10+Mn/5+5Cr/22+1.65V?5S/7 is 0.90 to 1.20. The predicted maximum width of nonmetallic inclusions at the time when a cumulative distribution function obtained by extreme value statistical processing by taking the width of nonmetallic inclusion in an R1/2 part of a longitudinal cross section of the steel bar as W (mm) is 99.99% is 100 mm or narrower. The number density of sulfides each having a circle-equivalent diameter of 0.3 to 1.0 mm observed per unit area of the R1/2 part of a transverse cross section of the steel bar is 500 pieces/mm2 or higher.
    Type: Application
    Filed: February 5, 2013
    Publication date: February 5, 2015
    Inventors: Naoki Matsui, Masashi Higashida, Hitoshi Matsumoto, Yutaka Neishi, Talzo Makino, Kouji Morita, Yoshihiro Tanimura, Naoyuki Sashima, Toshimasa Itou
  • Publication number: 20140322066
    Abstract: A rolled steel bar has a composition consisting, by mass percent, of C: 0.27 to 0.37%, Si: 0.30 to 0.75%, Mn: 1.00 to 1.45%, S: 0.008% or more and less than 0.030%, Cr: 0.05 to 0.30%, Al: 0.005 to 0.050%, V: 0.200 to 0.320%, and N: 0.0080 to 0.0200%, the balance being Fe and impurities. The contents of P, Ti and O in the impurities are, by mass percent, P: 0.030% or less, Ti: 0.0040% or less, and O: 0.0020% or less. Y1 expressed by the formula <1> is 1.05 to 1.18. Y1=C+(1/10)Si+(1/5)Mn+(5/22)Cr+1.65V?(5/7)S ??<1>. C, Si, Mn, Cr, V, and S in the formula represent mass percent of the elements. A hot-forged part having a tensile strength of 900 MPa or higher and a transverse endurance ratio of 0.47 can be obtained by the rolled steel bar.
    Type: Application
    Filed: November 7, 2012
    Publication date: October 30, 2014
    Inventors: Masashi Higashida, Hitoshi Matsumoto, Naoki Matsui, Yutaka Neishi, Taizo Makino
  • Publication number: 20120085465
    Abstract: A carburized component with improved fatigue strength has a base steel containing, by mass %, C: 0.15-0.25%, Si: 0.03-0.50%, Mn: more than 0.60% and not more than 1.5%, P?0.015%, S: 0.006-0.030%, Cr: 0.05-2.0%, Al?0.10%, N?0.03%, and O?0.0020%, and optionally at least one element selected from Mo, Cu, Ni, B, Ti, Nb and V, the balance being Fe and impurities. A surface hardened layer portion satisfies: (a) average carbon concentration in the region from the outermost surface to a point of 0.2 mm depth of 0.35-0.60 mass %, (b) surface roughness Rz?15 ?m, and (c) ?r(0)?-800 MPa, ?r(100)?-800 MPa, and residual stress intensity index Ir?80000, wherein Ir is calculated by [Ir=?|?r(y)|dy], where y ?m is the depth from the outermost surface and ?r(y) is the residual stress for the points from the outermost surface to a depth of 100 ?m with the range of y from 0 to 100 (?m).
    Type: Application
    Filed: November 28, 2011
    Publication date: April 12, 2012
    Applicants: SINTOKOGIO, LTD., SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Yutaka Neishi, Takanari Hamada, Hidekazu Sueno, Yuji Kobayashi, Hideaki Sugiura