Patents by Inventor Yuya Gyotoku

Yuya Gyotoku has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11420291
    Abstract: A projection forming method forming a projection on the surface of a work and includes: forming a first bank by LMD such that the first bank surrounds a projection forming region on the surface of the work; forming a first layer on the projection forming region by the LMD such that the first layer covers the first bank; laminating at least one first height raising layer on the first layer by the LMD; forming a second bank by the LMD along a peripheral edge of the at least one first height raising layer; forming an intermediate base layer on the at least one first height raising layer by the LMD such that the intermediate base layer covers the second bank; and laminating at least one second height raising layer on the intermediate base layer by the LMD.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: August 23, 2022
    Assignee: KAWASAKI JUKOGYO KABUSHIKI KAISHA
    Inventors: Yuya Gyotoku, Ryo Morihashi, Yuto Sakane, Hiroka Fujita, Yuki Ono, Hayato Iwasaki
  • Publication number: 20190344388
    Abstract: A projection forming method forming a projection on the surface of a work and includes: forming a first bank by LMD such that the first bank surrounds a projection forming region on the surface of the work; forming a first layer on the projection forming region by the LMD such that the first layer covers the first bank; laminating at least one first height raising layer on the first layer by the LMD; forming a second bank by the LMD along a peripheral edge of the at least one first height raising layer; forming an intermediate base layer on the at least one first height raising layer by the LMD such that the intermediate base layer covers the second bank; and laminating at least one second height raising layer on the intermediate base layer by the LMD.
    Type: Application
    Filed: December 21, 2017
    Publication date: November 14, 2019
    Applicant: KAWASAKI JUKOGYO KABUSHIKI KAISHA
    Inventors: Yuya GYOTOKU, Ryo MORIHASHI, Yuto SAKANE, Hiroka FUJITA, Yuki ONO, Hayato IWASAKI
  • Patent number: 10370747
    Abstract: A nitrided component has a chemical composition consisting of, by mass percent, C: 0.07-0.14%, Si: 0.10-0.30%, Mn: 0.4-1.0%, S: 0.005-0.030%, Cr: 1.0-1.5%, Mo: ?0.05% (including 0%), Al: 0.010% or more to less than 0.10%, V: 0.10-0.25%, optionally at least one element selected from Cu: ?0.30% and Ni: ?0.25%, [0.61Mn+1.11Cr+0.35Mo+0.47V?2.30], and the balance of Fe and impurities. P, N, Ti and O among the impurities are P: ?0.030%, N: ?0.008%, Ti: ?0.005%, and O: ?0.0030%. The nitrided composition is suitable for use as an automobile ring gear. The nitrided component has a surface hardness of 650-900 HV, core hardness being ?150 HV, effective case depth of ?0.15 mm, has excellent bending fatigue strength and surface fatigue strength although the content of Mo is as low as ?0.05% and has a small amount of expansion caused by nitriding.
    Type: Grant
    Filed: June 15, 2017
    Date of Patent: August 6, 2019
    Assignees: NIPPON STEEL CORPORATION, HONDA MOTOR CO., LTD.
    Inventors: Hideki Imataka, Masato Yuya, Yuya Gyotoku, Atsushi Kobayashi, Susumu Maeda
  • Patent number: 9994944
    Abstract: A steel for cold forging/nitriding has, by mass percent, C: 0.01 to 0.15%, Si?0.35%, Mn: 0.10 to 0.90%, P?0.030%, S?0.030%, Cr: 0.50 to 2.0%, V: 0.10 to 0.50%, Al: 0.01 to 0.10%, N?0.0080%, and O?0.0030%, further according to need a specific amount of one or more elements selected from Mo, Cu, Ni, Ti, Nb, Zr, Pb, Ca, Bi, Te, Se and Sb, with the balance being Fe and impurities, and further satisfying the conditions of [399×C+26×Si+123×Mn+30×Cr+32×Mo+19×V?160], [20?(669.3×logeC?1959.6×logeN?6983.3)×(0.067×Mo+0.147×V)?80], [140×Cr+125×Al+235×V?160] and [90?511×C+33×Mn+56×Cu+15×Ni+36×Cr+5×Mo+134×V?170] are excellent in cold forgeability and machinability after cold forging.
    Type: Grant
    Filed: October 19, 2011
    Date of Patent: June 12, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hideki Imataka, Masayuki Horimoto, Yusuke Usui, Yuya Gyotoku
  • Patent number: 9783879
    Abstract: A nitrided steel member including an iron nitride compound layer formed on a surface of a steel member having predetermined components, wherein: in X-ray diffraction peak intensity IFe4N (111) of a (111) crystal plane of Fe4N and X-ray diffraction peak intensity IFe3N (111) of a (111) crystal plane of Fe3N, which are measured on a surface of the nitrided steel member by X-ray diffraction, an intensity ratio expressed by IFe4N (111)/{IFe4N (111)+IFe3N (111)} is 0.5 or more; Vickers hardness of the iron nitride compound layer is 900 or less, Vickers hardness of a base metal immediately under the iron nitride compound layer is 700 or more, and a difference between the Vickers hardness of the iron nitride compound layer and the Vickers hardness of the base metal is 150 or less; and a thickness of the iron nitride compound layer is 2 to 17 ?m.
    Type: Grant
    Filed: April 17, 2013
    Date of Patent: October 10, 2017
    Assignees: DOWA THERMOTECH CO., LTD., HONDA MOTOR CO., LTD., NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuichiro Shimizu, Atsushi Kobayashi, Susumu Maeda, Masao Kanayama, Hideki Imataka, Masato Yuya, Yuya Gyotoku, Kiyotaka Akimoto
  • Publication number: 20170283922
    Abstract: A nitrided component has a chemical composition consisting of, by mass percent, C: 0.07-0.14%, Si: 0.10-0.30%, Mn: 0.4-1.0%, S: 0.005-0.030%, Cr: 1.0-1.5%, Mo: ?0.05% (including 0%), Al: 0.010% or more to less than 0.10%, V: 0.10-0.25%, optionally at least one element selected from Cu: ?0.30% and Ni: ?0.25%, [0.61Mn+1.11Cr+0.35Mo+0.47V?2.30], and the balance of Fe and impurities. P, N, Ti and O among the impurities are P: ?0.030%, N: ?0.008%, Ti: ?0.005%, and O: ?0.0030%. The nitrided composition is suitable for use as an automobile ring gear. The nitrided component has a surface hardness of 650-900 HV, core hardness being ?150 HV, effective case depth of ?0.15 mm, has excellent bending fatigue strength and surface fatigue strength although the content of Mo is as low as ?0.05% and has a small amount of expansion caused by nitriding.
    Type: Application
    Filed: June 15, 2017
    Publication date: October 5, 2017
    Inventors: Hideki IMATAKA, Masato YUYA, Yuya GYOTOKU, Atsushi KOBAYASHI, Susumu MAEDA
  • Patent number: 9718256
    Abstract: A steel material for nitriding has a composition comprising, by mass percent, C: more than 0.15% and not more than 0.35%, Si?0.20%, Mn: 0.10 to 2.0%, P?0.030%, S?0.050%, Cr: 0.80 to 2.0%, V: 0.10 to 0.50%, Al: 0.01 to 0.06%, N?0.0080%, O?0.0030%, and optionally one or more elements of Mo, Cu, Ni, Ti, Nb, Zr, Pb, Ca, Bi, Te, Se and Sb, the balance being Fe and impurities. The composition satisfies the conditions of [20?(669.3×logeC?1959.6×logeN?6983.3)×(0.067×Mo+0.147×V)?80] and [140×Cr+125×Al+235×V?160]. The microstructure is a ferritic-pearlitic structure, a ferritic-bainitic structure, or a ferritic-pearlitic-bainitic structure. The area fraction of ferrite is 20% or more and the precipitate content of V is 0.10% or less.
    Type: Grant
    Filed: February 4, 2013
    Date of Patent: August 1, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuya Gyotoku, Masayuki Horimoto, Hideki Imataka, Kosuke Tanaka
  • Patent number: 9574256
    Abstract: A steel comprises, by mass percent, C: 0.10 to 0.15%, Si: not less than 0.02% and less than 0.10%, Mn: more than 0.90% and not more than 2.50%, P?0.030%, S?0.050%, Cr: 0.80 to 2.0%, V: 0.05 to 0.50%, Al: 0.01 to 0.07%, N?0.0080%, O?0.0030%, and one or more selected from Mo, Cu, Ni, Ti, Nb, Zr, Pb, Ca, Bi, Te, Se and Sb, the balance being Fe and impurities. The composition satisfies [35?Mn/S?200], [20?(669.3×loge C?1959.6×loge N?6983.3)×(0.067×Mo+0.147×V)?80], [140×Cr+125×Al+235×V?160] and [150?511×C+33×Mn+56×Cu+15×Ni+36×Cr+5×Mo+134×V?200].
    Type: Grant
    Filed: February 28, 2013
    Date of Patent: February 21, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hideki Imataka, Masayuki Horimoto, Yuya Gyotoku, Kosuke Tanaka
  • Publication number: 20150059933
    Abstract: A steel comprises, by mass percent, C: 0.10 to 0.15%, Si: not less than 0.02% and less than 0.10%, Mn: more than 0.90% and not more than 2.50%, P?0.030%, S?0.050%, Cr: 0.80 to 2.0%, V: 0.05 to 0.50%, Al: 0.01 to 0.07%, N?0.0080%, O?0.0030%, and one or more selected from Mo, Cu, Ni, Ti, Nb, Zr, Pb, Ca, Bi, Te, Se and Sb, the balance being Fe and impurities. The composition satisfies [35?Mn/S?200], [20?(669.3×logeC?1959.6×logeN?6983.3)×(0.067×Mo+0.147×V)?80], [140×Cr+125×Al+235×V?160] and [150?511×C+33×Mn+56×Cu+15×Ni+36×Cr+5×Mo+134×V?200].
    Type: Application
    Filed: February 28, 2013
    Publication date: March 5, 2015
    Inventors: Hideki Imataka, Masayuki Horimoto, Yuya Gyotoku, Kosuke Tanaka
  • Publication number: 20150053311
    Abstract: A nitrided steel member including an iron nitride compound layer formed on a surface of a steel member having predetermined components, wherein: in X-ray diffraction peak intensity IFe4N (111) of a (111) crystal plane of Fe4N and X-ray diffraction peak intensity IFe3N (111) of a (111) crystal plane of Fe3N, which are measured on a surface of the nitrided steel member by X-ray diffraction, an intensity ratio expressed by IFe4N (111)/{IFe4N (111)+IFe3N (111)} is 0.5 or more; Vickers hardness of the iron nitride compound layer is 900 or less, Vickers hardness of a base metal immediately under the iron nitride compound layer is 700 or more, and a difference between the Vickers hardness of the iron nitride compound layer and the Vickers hardness of the base metal is 150 or less; and a thickness of the iron nitride compound layer is 2 to 17 ?m.
    Type: Application
    Filed: April 17, 2013
    Publication date: February 26, 2015
    Inventors: Yuichiro Shimizu, Atsushi Kobayashi, Susumu Maeda, Masao Kanayama, Hideki Imataka, Masato Yuya, Yuya Gyotoku, Kiyotaka Akimoto
  • Publication number: 20150027591
    Abstract: A steel material for nitriding has a composition comprising, by mass percent, C: more than 0.15% and not more than 0.35%, Si?0.20%, Mn: 0.10 to 2.0%, P?0.030%, S?0.050%, Cr: 0.80 to 2.0%, V: 0.10 to 0.50%, Al: 0.01 to 0.06%, N?0.0080%, O?0.0030%, and optionally one or more elements of Mo, Cu, Ni, Ti, Nb, Zr, Pb, Ca, Bi, Te, Se and Sb, the balance being Fe and impurities. The composition satisfies the conditions of [20?(669.3×logeC?1959.6×logeN?6983.3)×(0.067×Mo+0.147×V)?80] and [140×Cr+125×Al+235×V?160]. The microstructure is a ferritic-pearlitic structure, a ferritic-bainitic structure, or a ferritic-pearlitic-bainitic structure. The area fraction of ferrite is 20% or more and the precipitate content of V is 0.10% or less.
    Type: Application
    Filed: February 4, 2013
    Publication date: January 29, 2015
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuya Gyotoku, Masayuki Horimoto, Hideki Imataka, Kosuke Tanaka
  • Publication number: 20140034194
    Abstract: A steel for nitriding having a chemical composition consisting of, by mass percent, C: 0.07-0.14%, Si: 0.10-0.30%, Mn: 0.4-1.0%, S: 0.005-0.030%, Cr: 1.0-1.5%, Mo: ?0.05% (including 0%), Al: 0.010% or more to less than 0.10%, V: 0.10-0.25%, optionally at least one element selected from Cu: ?0.30% and Ni: ?0.25% [0.61Mn+1.11Cr+0.35Mo+0.47?2.30], and the balance of Fe and impurities. P, N, Ti and O among the impurities are P: ?0.030%, N: ?0.008%, Ti: ?0.005%, and O: ?0.0030%. The steel is easily subjected to cutting before nitriding and suitable for use as an automobile ring gear. The nitrided component having a surface hardness of 650-900 HV, core hardness being ?150 HV, and effective case depth of ?0.15 mm has excellent bending fatigue strength and surface fatigue strength although the content of Mo is as low as ?0.05% and has a small amount of expansion caused by nitriding.
    Type: Application
    Filed: January 26, 2012
    Publication date: February 6, 2014
    Applicants: HONDA MOTOR CO., LTD., NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hideki Imataka, Masato Yuya, Yuya Gyotoku, Atsushi Kobayashi, Susumu Maeda
  • Publication number: 20130273393
    Abstract: A steel for cold forging/nitriding has, by mass percent, C: 0.01 to 0.15%, Si?0.35%, Mn: 0.10 to 0.90%, P?0.030%, S?0.030%, Cr: 0.50 to 2.0%, V: 0.10 to 0.50%, Al: 0.01 to 0.10%, N?0.0080%, and O?0.0030%, further according to need a specific amount of one or more elements selected from Mo, Cu, Ni, Ti, Nb, Zr, Pb, Ca, Bi, Te, Se and Sb, with the balance being Fe and impurities, and further satisfying the conditions of [399×C+26×Si+123×Mn+30×Cr+32×Mo+19×V?160], [20?(669.3×logeC?1959.6×logeN?6983.3)×(0.067×Mo+0.147×V)?80], [140×Cr+125×Al+235×V?160] and [90?511×C+33×Mn+56×Cu+15×Ni+36×Cr+5×Mo+134×V?170] are excellent in cold forgeability and machinability after cold forging.
    Type: Application
    Filed: October 19, 2011
    Publication date: October 17, 2013
    Inventors: Hideki Imataka, Masayuki Horimoto, Yusuke Usui, Yuya Gyotoku