Abstract: An apparatus for melting particulate polymeric material includes a melting grid and a molten polymer reservoir beneath the grid. The apparatus has a lateral cross-sectional contour defined by walls. Further included is a distribution device having upper and lower surfaces and adapted to the contour of the molten polymer reservoir, which device is disposed in the molten polymer reservoir in proximity to the grid. The device has an internal reservoir formed between the upper and lower surfaces; a perimetrical surface joining the upper and lower surfaces and providing the device with height; at least two fluid distribution pores, each having one end in communication with the internal reservoir and another end disposed in the circumferential surface; and an injection tube providing fluid flow communication between the internal reservoir and an external supply of fluid.

Abstract: Fibers are made from thermoplastic polymers by supplying solid particles of the thermoplastic to a melting grid; heating the melting grid to a temperature sufficient to melt the thermoplastic; melting the thermoplastic particles on the heated melting grid such that the melted thermoplastic flows through the grid and is collected in a collecting chamber located beneath the melting grid; injecting into the collecting chamber below the melting grid an additive present in a non-aqueous carrier which carrier comprises organic rosin materials and a surfactant; without actuated mechanical stirring, forming a substantially homogeneous mixture from the injected additive; and extruding fibers from the substantially homogeneous mixture.