Patents by Inventor Zahir Bashir

Zahir Bashir has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8901271
    Abstract: The invention relates to a process for making polyethylene terephthalate (PET) from ethylene glycol (EG), purified terephthalic acid (PTA) and optionally up to 6 mol % comonomer, using a mixed metal catalyst system and comprising the steps of a) esterifying EG and PTA to form diethyleneglycol terephthalate and oligomers (DGT), and b) melt-phase polycondensing DGT to form PET and EG, wherein the catalyst system substantially consists of 70-160 ppm of Sb-compound, 20-70 ppm of Zn-compound, and 0.5-20 ppm of Ti-glycolate as active components (ppm metal based on PET). With this process that applies reduced amount of metal catalyst components PET can be obtained with high productivity, which polyester shows favorable color and optical clarity, also if recycling of EG is applied within the process.
    Type: Grant
    Filed: August 17, 2010
    Date of Patent: December 2, 2014
    Assignee: Saudi Basic Industries Corporation
    Inventors: Munif Al-Munif, Mummaneni Venkateswara Rao, Zahir Bashir, Suresh Padmanabhan
  • Publication number: 20140322463
    Abstract: The invention relates to an unidirectionally-oriented film comprising a thermoplastic polyester and a polycarbonate. The unidirectionally-oriented film may further comprise an anti-blocking agent and/or a slip agent. Depending on its width, the films of the invention may be used for food packaging; it may be used for strapping cartons, boxes, pallets, textile bales; and it may be used for woven tape fabric. The fabric woven from films of the invention may be used for making sacks, flexible intermediate bulk containers, hot fill jumbo bags for materials such as bitumen, PVC coated fabrics for flex signage, carpet backing, geo textiles, geogrids, metallised fabrics, and self-reinforced composites.
    Type: Application
    Filed: December 13, 2012
    Publication date: October 30, 2014
    Inventors: Zahir Bashir, Johannes Hubertus Lohmeijer, Herbert Furst, Robert Kraus
  • Patent number: 8859713
    Abstract: The invention relates to a process for making polyethylene terephthalate (PET) from ethylene glycol (EG), purified terephthalic acid (PTA) and optionally up to 30 mol % comonomer, using a catalyst system essentially consisting of antimony—(Sb), zinc—(Zn) and phosphorous—(P) compounds, comprising the steps of a) esterifying EG and PTA to form diethyleneglycol terephthalate and oligomers (DGT), and b) melt-phase polycondensing DGT to form polyester and EG1 wherein the Sb- and P-compounds are added in step a) and the Zn-compound is added after step a). With this process PET can be obtained that shows favorable color and optical clarity, also if recycling of EG is applied in the process, and a relatively low rate of acetaldehyde regeneration during melt-processing.
    Type: Grant
    Filed: March 10, 2010
    Date of Patent: October 14, 2014
    Assignee: Saudi Basic Industries Corporation
    Inventors: Mummaneni Venkateswara Rao, Munif Al-Munif, Zahir Bashir
  • Publication number: 20140213753
    Abstract: A process for making a shaped part from a polymer selected from polyethylene terephthalate (PET) and polyethylene terephthalate (PET) and polyethylene naphthalate (PEN) by using a compacting tool comprising a die having a cavity and a punch having an outer surface. The process comprises the steps of: a) placing particles of the polymer in the cavity of the die heated to a compaction temperature, wherein the polymer has an intrinsic viscosity of at least 0.45 dL/g and the particles have an average particle size of 0.5-4000 ?m, b) pressing the particles in the die cavity at a pressure of at least 3 MPa for 5-15 minutes while maintaining the temperature of the die at the compaction temperature and c) removing the shaped part from the die cavity. When the polymer is PET, the compaction temperature is 235-259° C. When the polymer is PEN, the compaction temperature is 250-275° C.
    Type: Application
    Filed: January 28, 2014
    Publication date: July 31, 2014
    Applicant: SAUDI BASIC INDUSTRIES CORPORATION
    Inventor: Zahir Bashir
  • Patent number: 8772436
    Abstract: The invention relates to a process for making a thermoplastic polyester, which comprises contacting at least one carboxylic acid-based compound and at least one alcohol-based compound in esterification and subsequent polycondensation reactions, in the presence of certain exfoliated inorganic nano-layered titanates acting as a catalyst.
    Type: Grant
    Filed: March 15, 2010
    Date of Patent: July 8, 2014
    Assignee: Saudi Basic Industries Corporation
    Inventor: Zahir Bashir
  • Publication number: 20140061966
    Abstract: In an embodiment, a method of processing a polymer comprises: mixing polymer and solid carbon dioxide; introducing the polymer and solid carbon dioxide mixture to a hopper of a vented extruder; plasticizing the mixture to form a polymer melt with dissolved carbon dioxide; venting carbon dioxide as a gas before the die exit; and extruding the polymer melt through a die. In an embodiment, a method of making an article comprises: introducing a polymer powder to an extruder; introducing solid carbon dioxide powder to the extruder at the hopper; plasticizing and extruding the polymer and solid carbon dioxide mixture; venting the solid carbon dioxide before the die exit; extruding the polymer melt through a die to form pellets; and injection molding the polymer pellets without solid carbon dioxide to form molded articles.
    Type: Application
    Filed: September 4, 2012
    Publication date: March 6, 2014
    Applicant: SAUDI BASIC INDUSTRIES CORPORATION
    Inventors: Sumanda Bandyopadhyay, Sadasivam Gopalakrishnan, Sathish Ranganathan Kumar, Kaushik Banik, Zahir Bashir
  • Publication number: 20130189461
    Abstract: The invention relates to a tape comprising from (i) about 75 wt % to about 99.9 wt % of a thermoplastic polyester, (ii) from about 0.1 wt % to about 25 wt % of a linear low-density polyethylene and (iii) from 0 wt % to about 5 wt % of other components, said tape having a thickness from 5 ?m to 300 ?m and a width from 0.5 mm to 7 mm. This tape shows no twinning and sticking to other tapes after slitting, has very good mechanical properties. When the tape is wound, bobbins having a regular shape can be obtained.
    Type: Application
    Filed: September 27, 2011
    Publication date: July 25, 2013
    Applicants: STARLINGER & CO. GESELLSCHAFT M.B.H., SAUDI BASIC INDUSTRIES CORPORATION
    Inventors: Zahir Bashir, Herbert Furst, Franz Schneider, Robert Kraus, Christian Leeb
  • Patent number: 8349422
    Abstract: The invention relates to a Flexible Intermediate Bulk Container (FIBC) having a body made of flexible woven fabric, and integral handling devices, wherein the fabric is woven from opaque oriented polyethylene terephthalate (PET) strips having a density of from 500 to 1300 kg/m3 and a tensile strength of at least 250 MPa. Advantages of said FIBC include directly printability with the usual type of inks, giving excellent contrast and good adhesion, without pre-treatment like a corona- or flame-treatment. The FIBC based on the PET fabric also shows higher gloss; better UV resistance; better mechanical properties, like high tensile strength and creep resistance; favorable abrasion resistance; and higher temperature resistance than a conventional big bag based on polypropylene strips. The invention further relates to such a FIBC based on stress-whitened PET tapes obtained by a special drawing process.
    Type: Grant
    Filed: April 20, 2009
    Date of Patent: January 8, 2013
    Assignee: Saudi Basic Industries Corporation
    Inventors: Zahir Bashir, Ian Macmillan Ward, Glen Peter Thompson, Anthony Paul Unwin
  • Publication number: 20120161358
    Abstract: The invention relates to a process for making polyethylene terephthalate (PET) from ethylene glycol (EG), purified terephthalic acid (PTA) and optionally up to 6 mol % comonomer, using a mixed metal catalyst system and comprising the steps of a) esterifying EG and PTA to form diethyleneglycol terephthalate and oligomers (DGT), and b) melt-phase polycondensing DGT to form PET and EG, wherein the catalyst system substantially consists of 70-160 ppm of Sb-compound, 20-70 ppm of Zn-compound, and 0.5-20 ppm of Ti-glycolate as active components (ppm metal based on PET). With this process that applies reduced amount of metal catalyst components PET can be obtained with high productivity, which polyester shows favourable colour and optical clarity, also if recycling of EG is applied within the process.
    Type: Application
    Filed: August 17, 2010
    Publication date: June 28, 2012
    Applicant: SAUDI BASIC INDUSTRIES CORPORATION
    Inventors: Munif Al-Munif, Mummaneni Venkateswara Rao, Zahir Bashir, Suresh Padmanabhan
  • Publication number: 20120071625
    Abstract: The invention relates to a process for making polyethylene terephthalate (PET) from ethylene glycol (EG), purified terephthalic acid (PTA) and optionally up to 30 mol % comonomer, using a catalyst system essentially consisting of antimony—(Sb), zinc—(Zn) and phosphorous—(P) compounds, comprising the steps of a) esterifying EG and PTA to form diethyleneglycol terephthalate and oligomers (DGT), and b) melt-phase polycondensing DGT to form polyester and EG1 wherein the Sb- and P-compounds are added in step a) and the Zn-compound is added after step a). With this process PET can be obtained that shows favourable colour and optical clarity, also if recycling of EG is applied in the process, and a relatively low rate of acetaldehyde re-generation during melt-processing.
    Type: Application
    Filed: March 10, 2010
    Publication date: March 22, 2012
    Applicant: SAUDI BASIC INDUSTRIES CORPORATION
    Inventors: Mummaneni Venkateswara Rao, Munif Al-Munif, Zahir Bashir
  • Publication number: 20120010382
    Abstract: The invention relates to a process for making a thermoplastic polyester, which comprises contacting at least one carboxylic acid-based compound and at least one alcohol-based compound in esterification and subsequent polycondensation reactions, in the presence of certain exfoliated inorganic nano-layered titanates acting as a catalyst.
    Type: Application
    Filed: March 15, 2010
    Publication date: January 12, 2012
    Applicant: SAUDI BASIC INDUSTRIES CORPORATION
    Inventor: Zahir Bashir
  • Publication number: 20110135221
    Abstract: The invention relates to a Flexible Intermediate Bulk Container (FIBC) having a body made of flexible woven fabric, and integral handling devices, wherein the fabric is woven from opaque oriented polyethylene terephthalate (PET) strips having a density of from 500 to 1300 kg/m3 and a tensile strength of at least 250 MPa. Advantages of said FIBC include directly printability with the usual type of inks, giving excellent contrast and good adhesion, without pre-treatment like a corona- or flame-treatment. The FIBC based on the PET fabric also shows higher gloss; better UV resistance; better mechanical properties, like high tensile strength and creep resistance; favourable abrasion resistance; and higher temperature resistance than a conventional big bag based on polypropylene strips. The invention further relates to such a FIBC based on stress-whitened PET tapes obtained by a special drawing process.
    Type: Application
    Filed: April 20, 2009
    Publication date: June 9, 2011
    Applicant: Saudi Basic Industries Corporation
    Inventors: Zahir Bashir, Ian Macmillian Ward, Glen Peter Thompson, Anthony Paul Unwin
  • Publication number: 20110097524
    Abstract: The invention relates to a process for making an opaque and glossy film from a thermoplastic polyester composition, comprising the steps of a) extruding the polyester composition through a slot die, and quenching to form a substantially amorphous film having a crystallinity of at most 5%; b) rapidly heating the amorphous film to a drawing temperature in the range from Tg to (Tg+50)° C. while applying a draw ratio in the range of from ?initiation to ?max. in longitudinal direction, and a drawing rate of at least 1 m/min to form an oriented film showing stress-whitening, wherein ?initiation is the draw ratio at which a transfer from a transparent product to a stress-whitened product occurs and ?max. is the draw ratio at which failure of the stress whitened film occurs; and c) heat-setting the oriented stress-whitened film; the thermoplastic polyester composition substantially consisting of at least one crystallisable polyester derived from at least one aliphatic diol and at least one aromatic dicarboxylic acid.
    Type: Application
    Filed: April 20, 2009
    Publication date: April 28, 2011
    Applicant: SAUDI BASIC INDUSTRIES CORPORATION
    Inventors: Zahir Bashir, Ian Macmillian Ward, Glen Peter Thompson, Anthony Paul Unwin
  • Patent number: 7608652
    Abstract: The present invention relates to a catalyst composition for producing polyethylene terephthalate from terephthalic acid and ethylene glycol, comprising: (i) an antimony compound, being present such that the elemental antimony is in a range of about 15 ppm to less than 150 ppm; (ii) a zinc compound, being present such that the elemental zinc is in a range of about 40 to about 160 ppm; as well as a process for the preparation thereof.
    Type: Grant
    Filed: February 10, 2005
    Date of Patent: October 27, 2009
    Assignee: Saudi Basic Industries Corporation
    Inventors: Zahir Bashir, Jamil Siddiqui, Venkatanathan Sampath, Khalid Al-Luhaidan
  • Publication number: 20080064797
    Abstract: The present invention relates to a process for the production of polyethylene terephthalate copolyester from terephthalic acid, isophthalic acid and ethylene glycol, comprising the steps of: a) preparing a catalyst composition comprising a zinc compound being present such that the elemental zinc content is in a range of about 50 to about 500 ppm, preferably about 200 to about 500 ppm, most preferably about 180 to about 260 ppm, based on the copolyester, b) placing the catalyst composition, terephthalic acid, isophthalic acid and ethylene glycol in a vessel, and c) reacting the terephthalic acid, isophthalic acid and ethylene glycol in an esterification step and a polycondensation step to obtain polyethylene terephthalate copolyester; to the copolyester obtained thereby and its use, as well as to a catalyst composition suitable in the inventive process.
    Type: Application
    Filed: April 8, 2005
    Publication date: March 13, 2008
    Inventors: Zahir Bashir, Jamil Siddiqui, Venkatanathan Sampath, Khalid Al-Luhaidan
  • Publication number: 20080033084
    Abstract: The present invention relates to a catalyst composition for producing polyethylene terephthalate from terephthalic acid and ethylene glycol, comprising: (i) an antimony compound, being present such that the elemental antimony is in a range of about 15 ppm to less than 150 ppm; (ii) a zinc compound, being present such that the elemental zinc is in a range of about 40 to about 160 ppm; as well as a process for the preparation thereof.
    Type: Application
    Filed: February 10, 2005
    Publication date: February 7, 2008
    Inventors: Zahir Bashir, Jamil Siddiqui, Venkatanathan Sampath, Khalid AL- Luhaidan
  • Patent number: 5001206
    Abstract: The present invention relates to an orientated polyolefin composition comprising an olefin (co)polymer having a weight average molecular weight (Mw) from 30,000 to 1,000,000 and a high molecular weight tail extending to molecular weights above 1,000,000, and has a microstructure which is substantially parallel chain extended cores of the component polymer(s) and associated lamellar overgrowths extending in planes normal to the cores. The lamellar overgrowths an adjacent cores intermesh and are capable of sustaining a haul off tension of at least 10 MPa without breaking during its extrusion.The orientated polyolefin composition is produced by extruding an olefin copolymer through a die under a pressure of about 5-10 MPa, at a temperature above the self-blocking temperature thereof and by hauling off the extrudate at a tension of at least 10 MPa without breaking. The extrudates so produced have a high modulus.
    Type: Grant
    Filed: March 7, 1990
    Date of Patent: March 19, 1991
    Assignee: Stamicarbon B.V.
    Inventors: Zahir Bashir, Andrew Keller, Jeffrey A. Odell
  • Patent number: 4948545
    Abstract: An orientated polyolefin composition comprising an olefin (co)polymer having a weight average molecular weight (Mw) from 30,000 to 1,000,000 and a high molecular weight tail extending to molelcular weights above 1,000,000, and has a microstructure which is substantially parallel chain extended cores of the component polymer(s) and associated lamellar overgrowths extending in planes normal to the cores in which the lamellar overgrowths on adjacent cores intermesh and are capable of sustaining a haul off tension of at least 10 MPa without breaking during its extrusion, is produced by extruding an olefin copolymer through a die under a pressure of about 5-10 MPa, at a temperature above the self-blocking temperature thereof and by hauling off the extrudate at a tension of at least 10 MPa without breaking. The extrudates so produced have a high modulus.
    Type: Grant
    Filed: October 6, 1989
    Date of Patent: August 14, 1990
    Assignee: Stamicarbon B.V.
    Inventors: Zahir Bashir, Andrew Keller, Jeffrey A. Odell