Patents by Inventor Zhenhua Zhou

Zhenhua Zhou has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150306574
    Abstract: A process is disclosed for producing ethanol comprising contacting acetic acid and hydrogen in a reactor in the presence of a catalyst comprising a binder and a mixed oxide comprising nickel and tin.
    Type: Application
    Filed: April 28, 2015
    Publication date: October 29, 2015
    Inventors: Heiko Weiner, Zhenhua Zhou, Victor J. Johnston
  • Patent number: 9150474
    Abstract: Purifying and/or recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of crude ethanol mixture are employed to allow recovery of ethanol and remove impurities. In addition, the process involves the esterification of acetic acid in a column used for recovering the ethanol.
    Type: Grant
    Filed: April 26, 2012
    Date of Patent: October 6, 2015
    Assignee: Celanese International Corporation
    Inventors: Zhenhua Zhou, Victor J. Johnston, David Lee, Heiko Weiner
  • Patent number: 9126125
    Abstract: The present invention relates to the recovery of alcohols, in particular ethanol, from a crude ethanol product obtained from the hydrogenation of acetic acid using a reduced energy process. The crude ethanol product may be fed to a distillation column in which a substantial portion of the water is removed with the acetic acid in the residue. Additional water may be removed by using a pressure swing adsorption unit, molecular sieve, and/or membrane. Ethanol extraction may also be used to reduce the ethanol concentration in the recycle streams.
    Type: Grant
    Filed: April 26, 2012
    Date of Patent: September 8, 2015
    Assignee: Celanese International Corporation
    Inventors: Victor J. Johnston, Radmila Jevtic, David Lee, Adam Orosco, R. Jay Warner, Heiko Weiner, Zhenhua Zhou, Emily Duff
  • Patent number: 9126194
    Abstract: The present invention relates to a catalyst composition having a support that contains tin. The catalyst is used for converting acetic acid to ethanol. The catalyst may also comprise one or more active metals and a support modifier.
    Type: Grant
    Filed: February 29, 2012
    Date of Patent: September 8, 2015
    Assignee: Celanese International Corporation
    Inventors: Heiko Weiner, Zhenhua Zhou, Radmila Jevtic, Victor J. Johnston
  • Patent number: 9079172
    Abstract: The present invention relates to a process for the formation of an alcohol from an alkanoic acid, the steps of the process comprising: contacting a feed stream containing the alkanoic acid and hydrogen at an elevated temperature with a hydrogenating catalyst comprising from 3 to 25 wt. % of active metals comprising tin and cobalt and a metal promoter selected from the group consisting of noble metals or first metal, the first metal selected from the group of barium, cesium and potassium.
    Type: Grant
    Filed: March 13, 2012
    Date of Patent: July 14, 2015
    Assignee: Celanese International Corporation
    Inventors: Heiko Weiner, Zhenhua Zhou, Radmila Jevtic, Victor J. Johnston
  • Patent number: 9073816
    Abstract: Recycle streams in an ethanol production process are hydrolyzed to reduce ethyl acetate concentration. In the process, acetic acid is hydrogenated to form a crude ethanol product, which undergoes a separation or purification process. Ethyl acetate is formed as a byproduct of the hydrogenation of acetic acid. The hydrolysis of recycle steams from the separation process can reduce the concentration of ethyl acetate, converting some or all of the ethyl acetate to acetic acid and ethanol.
    Type: Grant
    Filed: December 29, 2011
    Date of Patent: July 7, 2015
    Assignee: Celanese International Corporation
    Inventors: R. Jay Warner, Heiko Weiner, Zhenhua Zhou, Emily Duff, Radmila Jevtic, Victor J. Johnston, David Lee, Adam Orosco
  • Patent number: 9073042
    Abstract: The present invention relates to a process for hydrogenating feedstock comprising acetic acid in the presence of hydrogen to product comprising ethanol in a reaction zone under hydrogenation conditions over a catalyst composition promoted with cobalt, rhodium, cesium or a combination thereof on a previously calcined composition comprising at least one Group VIII metal and tin on a support material.
    Type: Grant
    Filed: March 14, 2012
    Date of Patent: July 7, 2015
    Assignee: Celanese International Corporation
    Inventors: Zhenhua Zhou, Victor J. Johnston, Heiko Weiner
  • Patent number: 9073815
    Abstract: A process is disclosed for producing ethanol, comprising contacting acetic acid and hydrogen in a reactor in the presence of a catalyst comprising a binder and a mixed oxide comprising cobalt and preferably tin, wherein the mixed oxide is present in an amount from 60 to 90 wt. %, based on the total weight of the catalyst.
    Type: Grant
    Filed: April 28, 2014
    Date of Patent: July 7, 2015
    Assignee: Celanese International Corporation
    Inventors: Heiko Weiner, Zhenhua Zhou, Victor J. Johnston
  • Publication number: 20150165419
    Abstract: The present invention relates to catalysts, to processes for making catalysts and to chemical processes employing such catalysts. The catalysts are preferably used for converting acetic acid to ethanol. The catalyst comprises a precious metal and one or more active metals on a modified support that comprises cobalt.
    Type: Application
    Filed: February 27, 2015
    Publication date: June 18, 2015
    Applicant: CELANESE INTERNATIONAL CORPORATION
    Inventors: Zhenhua Zhou, Heiko Weiner, Radmila Wollrab
  • Patent number: 9051235
    Abstract: The present invention relates to a process for the production of ethanol using a molar excess of hydrogen. A mixed feed of acetic acid and ethyl acetate is fed to a reactor to be converted to ethanol. Hydrogen flow is increased to avoid a negative conversion of ethyl acetate.
    Type: Grant
    Filed: February 7, 2012
    Date of Patent: June 9, 2015
    Assignee: Celanese International Corporation
    Inventors: Radmila Jevtic, Victor J. Johnston, David Lee, Heiko Weiner, Zhenhua Zhou
  • Patent number: 9050585
    Abstract: A hydrogenation catalyst and process using the catalyst for converting a mixture comprising acetic acid and ethyl acetate to ethanol at a first temperature, and the catalyst desorbs ethyl acetate, in the absence of hydrogen, at a second temperature that is greater than the first temperature. The catalyst has a suitable chemisorption of ethyl acetate at the first temperature in the absence of hydrogen. In one embodiment, the first temperature ranges from 125° C. to 350° C. and the second temperature ranges from 300° C. to 600° C. The catalyst comprises one or more active metals or oxide thereof on a support that comprises tungsten or an oxide thereof. The one or more active metals are selected from the group consisting of cobalt, copper, gold, iron, nickel, palladium, platinum, iridium, osmium, rhenium, rhodium, ruthenium, tin, zinc, lanthanum, cerium, manganese, chromium, vanadium, and molybdenum.
    Type: Grant
    Filed: February 10, 2012
    Date of Patent: June 9, 2015
    Assignee: Celanese International Corporation
    Inventors: Zhenhua Zhou, Heiko Weiner, Dheeraj Kumar, Xiaoyan Tu, Victor J. Johnston, Radmila Jevtic
  • Patent number: 9029614
    Abstract: Disclosed herein are processes for alcohol production by reducing ethyl acetate produced by hydrogenating acetic acid in the presence of a suitable catalyst. The product of the acetic acid hydrogenation is fed directly to a decanter to separate the hydrogenation product into an aqueous phase comprising water and ethanol and an organic phase comprising ethyl acetate. The organic phase is reduced with hydrogen in the presence of a catalyst to obtain a crude reaction mixture comprising the alcohol, in particular ethanol, which may be separated from the crude reaction mixture. Thus, ethanol may be produced from acetic acid through an ethyl acetate intermediate without an esterification step. This may reduce the recycle of ethanol in the hydrogenolysis process and improve ethanol productivity.
    Type: Grant
    Filed: November 20, 2012
    Date of Patent: May 12, 2015
    Assignee: Celanese International Corporation
    Inventors: Emily Duff, R. Jay Warner, Heiko Weiner, Radmila Wollrab, Zhenhua Zhou, James Zink, Andrew Shuff
  • Patent number: 9024083
    Abstract: The present invention produces ethanol in a reactor that comprises a catalyst composition and a feed stream comprising acetic acid and a recycled liquid stream comprising ethyl acetate. The catalyst composition comprises a first catalyst comprising platinum, cobalt, and/or tin and a second catalyst comprising copper. The crude ethanol product may be separated and ethanol recovered.
    Type: Grant
    Filed: April 26, 2012
    Date of Patent: May 5, 2015
    Assignee: Celanese International Corporation
    Inventors: Zhenhua Zhou, Iva Franjkic, Radmila Jevtic, Victor J. Johnston, David Lee, Heiko Weiner
  • Patent number: 9024088
    Abstract: A process is disclosed for producing ethanol comprising contacting acetic acid and hydrogen in a reactor in the presence of a catalyst comprising a binder and a mixed oxide comprising nickel and tin.
    Type: Grant
    Filed: April 28, 2014
    Date of Patent: May 5, 2015
    Assignee: Celanese International Corporation
    Inventors: Heiko Weiner, Zhenhua Zhou, Victor J. Johnston
  • Patent number: 9024086
    Abstract: The present invention relates to catalysts and to chemical processes employing such catalysts. The catalysts are preferably used for converting acetic acid to ethanol. The catalyst comprises acidic sites and two or more metals. The catalyst has acidic sites on the surface and the balance favors Lewis acid sites.
    Type: Grant
    Filed: January 4, 2013
    Date of Patent: May 5, 2015
    Assignee: Celanese International Corporation
    Inventors: Zhenhua Zhou, Heiko Weiner
  • Patent number: 9000234
    Abstract: The present invention relates to a catalyst having an amorphous support and one or more active metals. The amorphous support may comprise a support material and an amorphous support modifier, which adjusts the acidity of the support material. In preparing the amorphous catalyst, post-synthesis treatment, i.e. calcination, may be used to adjust the catalyst performance while converting acetic acid to ethanol.
    Type: Grant
    Filed: July 18, 2012
    Date of Patent: April 7, 2015
    Assignee: Celanese International Corporation
    Inventors: Heiko Weiner, Zhenhua Zhou, Victor J. Johnston
  • Patent number: 8980789
    Abstract: The present invention relates to modified catalyst supports, to processes for making modified catalyst supports, and to chemical processes employing catalysts that comprise such modified catalyst supports. The modified catalyst support comprises a first metal, a second metal and a support modifier on a support, wherein the support modifier comprises a support modifier metal selected from the group consisting of tungsten, molybdenum, vanadium, niobium, and tantalum.
    Type: Grant
    Filed: August 27, 2012
    Date of Patent: March 17, 2015
    Assignee: Celanese International Corporation
    Inventors: Zhenhua Zhou, Dheeraj Kumar, Heiko Weiner
  • Patent number: 8981164
    Abstract: The present invention relates to catalysts, to processes for making catalysts and to chemical processes employing such catalysts. The catalysts are preferably used for converting acetic acid and ethyl acetate to ethanol. The catalyst comprises a precious metal, tin and cobalt, wherein molar ratio of cobalt to tin is at least 11:1.
    Type: Grant
    Filed: December 20, 2012
    Date of Patent: March 17, 2015
    Assignee: Celanese International Corporation
    Inventors: Zhenhua Zhou, Heiko Weiner
  • Patent number: 8975452
    Abstract: Hydrocarbons are oxidized to ethylene and/or oxygenates that comprise acetic acid. The acetic acid may be converted to ethanol by hydrogenation. The ethylene may be converted to ethanol by hydration.
    Type: Grant
    Filed: March 28, 2012
    Date of Patent: March 10, 2015
    Assignee: Celanese International Corporation
    Inventors: Mark Scates, Heiko Weiner, Zhenhua Zhou, James Zink
  • Patent number: 8975200
    Abstract: The present invention relates to catalysts, to processes for making catalysts and to chemical processes employing such catalysts. The catalysts are preferably used for converting acetic acid to ethanol. The catalyst comprises a precious metal and one or more active metals on a modified support that comprises cobalt.
    Type: Grant
    Filed: August 27, 2012
    Date of Patent: March 10, 2015
    Assignee: Celanese International Corporation
    Inventors: Zhenhua Zhou, Heiko Weiner, Radmila Wollrab