Hardsurfacing/hardfacing pertaining primarly to the horizontal directional drilling (HDD) industry utilizing technogenia

Abstract

A new and useful purpose/process for Technogenia® and all its associated products. This applies to its use and application in Horizontal Directional Drilling (HDD) industry, vertical drilling, oil field industry, utility construction, mining industry, road/highway construction. The use and application applies to all tooling associated with these industries.

Description

[0001] I discovered a new use for technogenia® and this use is its application to tooling used in the following industries.

[0002] A. HDD (Horzinital Directional Drilling)

[0003] B. mining industries

[0004] C. quarry industries

[0005] D. road construction and maintenance

[0006] E. utility construction and maintenance (water, sewer, gas, electrical & telecommunications)

[0007] F. all drilling industries

[0008] This application pertains to all tooling used in the above industries where wear of tooling occurs. The use and application of Technogenia® will greatly extend the wear life of all tooling.

[0009] The following listing is an example of said tooling.

[0010] 1. drill bits

[0011] 2. reamers

[0012] 3. housings

[0013] 4. sond housings

[0014] 5. rods

[0015] 6. blades

[0016] 7. collars

[0017] 8. hex collars

[0018] 9. lead rods, tool adapters, buckets, shanks, subs

[0019] 10. all roller cones, tri-cone bits, single roller cone, hole openers, drag bits, mud motors,

[0020] The process of applying Technogenia® can be obtained from the manafactuer or any one of the distributors.

[0021] I claim the use and application of Technogenia® along with all other products associated with it will significantly enhance tje performance of any tooling it is applied to. The use when compared to all know products and techniques of hardsurfacing/hardfacing currently available will far surpass any know product currently available.

[0022] The following listing are other products associated with Technogenia® and can/may also be used and applied in this application.

[0023] 1. technodur-gg

[0024] 2. technodur-gg

[0025] 3. technodur-gn

[0026] 4. technodur-tgg

[0027] 5. technosphere-tgg

[0028] 6. technodur-sgf

[0029] 7. technodur-gf

[0030] 8. technosphere-gf

[0031] 9. technosphere-gn

[0032] 10. technocasting

[0033] 11. technodur & technospher flexiable rope

[0034] 12. spherotene

[0035] 13. technolaser-laser cadding powers

[0036] 14. technogenia

[0037] 15. smooth hr

[0038] 16. technochrome

[0039] 17. black hr

[0040] 18. technofonte-gni

[0041] 19. technology

[0042] Welder, Hardsurfacing & Hardfacing Guide Sheet 1 PRODUCT CODE EXAMPLES CHARACTERISTICS TG60 Safety Equipment Resistance: 55-60 Hbars Engine Frame Welding Elongation: 25-30% Impeller Blades Ratification: T.U.V. Lloyds Cast Steel 3H Class: Ventas HDD tooling All positions except vertical TG 80 Super High Safety Equipment Resistance: 75-80 Hbars Steels hardly weldable Elongation: 25-30% Quarry Equipment Repair All positions weldable Gearings,toothed gear, Coating not sensitive to humidity wheels, fan repair,earth moving equipment, etc. HDD tooling TP 60 RC Thrust faces and sliding Nickel-Chromium alloy, self layers on Technodur & cleaning 60HRC deposited with a Technospher & HDD tooling powder torch T2000 TP2030 Dies & Die elements Thin Hardfacing based on Tungster Under-layer of 60RC on Carbide deposited with a powder pushing faces, HDD torch T2000 tooling Technochrome On all extrusion pushing Allied Castings of high hardness HR smooth faces, screws, bodies High concentration in Chromium Ca and new blades. HDD Gives a very smooth surface tooling Improves extrusion efficiency Technochrome To repair screws (faces For high chromium carbide HR Black & bodies) HDD tooling concentration castings Technodur Screw edges, faces & Tungsten carbide facing up to 8 mm bodies Hardness 1800-2500 Hv Mixer blades Gas deposition HDD Tooling Technosphere Screw & blade edges The ultimate in wear protection Mixer blade edges Thick hardfacing deposit with Screw faces & bodies Oxy-Torch. High concentration of Mixer blades faces spherical tungsten carbide graines HDD Tooling from 3000-4000 Hv ***HDD Tooling refers to Horizontal Directional Drilling

[0043] Chemical Composition And Specifications

[0044] The product is a flexible cord consisting of a thick composition made up of spherical grains of cast tungsten carbide and nickel-chromium-boron-silicon alloy, held around a core of pure, small diameter nickel wire, spherical cast tungten carbide accounts for 68% (by weight) and the matrix (Ni—Cr—Si) accounts for 32%. Chemical composition of product shall conform to the following requirements: 2 Tungsten Carbide Element Weight % Carbon C 3.9-4.1 Iron Fe <0.3 Titanium Ti <0.05 Tantalum Ta <0.05 Tungsten W Balance Matrix Element Weight % Chromium Cr 8.0-11.0 Iron Fe 2.5-3.6 Silicon Si 2.5-3.5 Boron B 1.3-2.0 Carbon C 0.6 maximum Cobalt Co 0.1 maximum Nickel Ni Balance PHYSICAL PROPERTIES Tungsten Carbide Parameter Value Hardness 3000 + 500 HV Grain size see table below Specific Gravity 16.4 Shape Spherical Matrix Parameter Value Hardness 38-42 HRC Grain size <105 u Specific Gravity 8.2 Melting point 1886-1940 degrees farenhight Reference Table above follows: 4 blends of the product area available with different sized spherical particles Technospher TGG 2.2 mm to 1.7 mm Technospher GC 1.7 mm to 0.7 mm Technospher GN 0.7 mm to 0.4 mm Technospher GF 0.4 mm to 0.2 mm

Claims

1. The use and application of Technogenia® and any of its associated products will significantly extend the wear life of any tooling used within the fields of industry that I have indicated in my abstract.

2. This product when compared to all known methods and products will far surpass and out last any known hardsurfacing/hardfacing product now available.

3. I claim the use and application when used of applied to any following tools associated within the horzontal directional drilling, oil field industry (HDD), vertical drilling, oil field industry, utility construction, mining industry, road/highway construction, primary tools, drilll bits, reamers, all housings drill rods, housing savers, collars, all collars, lead roads, toll adapters, shanks, sub savers, all roller cones, hole openers, hole expanders, drag bits, augers, plow blades, trencher teeth, scraper buckets, scraper blades, buckets, mud motors.