Ink jet recording material improved for light-and gas-fastness

An ink-jet recording material and an ink-jet ink is disclosed containing a compound according to formula (I): 1

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Description
CROSS-REFERENCE TO RELATED PATENT APPLICATIONS

[0001] This application claims the benefit of U.S. Provisional Application No. 60/461,120 filed Apr. 8, 2003, which is incorporated by reference. In addition, this application claims the benefit of European Application No. 03100676 filed Mar. 18, 2003, which is also incorporated by reference.

TECHNICAL FIELD

[0002] The present invention relates to new stabilizers for ink-jet inks and recording materials having an improved stabilization of the ink-jet image against light fading and gas fading.

BACKGROUND ART

[0003] In ink-jet printing tiny drops of ink fluid are jetted directly onto an ink receptor surface without physical contact between the printing device and the receptor. The printing device stores the printing data electronically and controls a mechanism for ejecting the drops image-wise. Printing is accomplished by moving the print head across the paper or vice versa. Early patents on ink-jet printers include U.S. Pat. No. 3,739,393 (MEAD CORP), U.S. Pat. No. 3,805,273 (MEAD CORP) and U.S. Pat. No. 3,891,121 (MEAD CORP).

[0004] Ink compositions for ink-jet typically include following ingredients: dyes or pigments, water and/or organic solvents, humectants such as glycols, detergents, thickeners, polymeric binders, preservatives, etc. It will be readily understood that the optimal composition of such ink is dependent on the ink-jetting method used and on the nature of the ink-receiver to be printed. The ink compositions can be roughly divided in.

[0005] water based, the drying mechanism involving absorption, penetration and evaporation;

[0006] oil based, the drying involving absorption and penetration;

[0007] solvent based, the drying mechanism involving primarily evaporation;

[0008] hot melt or phase change, in which the ink is liquid at the ejection temperature but solid at room temperature and wherein drying is replaced by solidification;

[0009] UV-curable, in which drying is replaced by polymerization.

[0010] It is known that the ink-receiving layers in ink-jet recording materials must meet different stringent requirements:

[0011] the ink-receiving layer should have a high ink absorbing capacity, so that the dots will not flow out and will not be expanded more than is necessary to obtain a high optical density;

[0012] the ink-receiving layer should have a high ink absorbing speed (short ink drying time) so that the ink-droplets will not feather if smeared immediately after applying;

[0013] the ink dots that are applied to the ink-receiving layer should be substantially round in shape and smooth at their peripheries. The dot diameter must be constant and accurately controlled;

[0014] the receiving layer must be readily wetted so that there is no “puddling”, i.e. coalescence of adjacent ink dots, and an earlier absorbed ink drop should not show any “bleeding”, i.e. overlap with neighbouring or later placed dots;

[0015] transparent ink-jet recording elements must have a low haze-value and be excellent in transmittance properties;

[0016] after being printed the image must have a good resistance regarding water-fastness, light-fastness, and good endurance under severe conditions of temperature and humidity;

[0017] the ink-jet recording element may not show any curl or sticky behaviour if stacked before or after being printed;

[0018] the ink-jet recording element must be able to move smoothly through different types of printers;

[0019] All these properties are often in a relation of trade-off, as it is difficult to satisfy them all at the same time. A particular difficult property is the stability of the color densities of the finished color ink-jet image when exposed to light for a longer period, i.e. light-fastness.

[0020] JP 61154989 A (MITSUBISHI PAPER MILLS) discloses an ink-jet recording medium imparting an aqueous ink image excellent in water resistance and light fastness, realized by incorporating a hydrazide compound in the recording medium.

[0021] JP 7314881 A (ASAHI GLASS) discloses an ink-jet recording sheet exhibiting good ink absorbability, good fixation properties of coloring matter and no generation of color changes in long time preservation, by adding to the ink-receiving layer a compound chosen from particular urea derivatives, semicarbazide derivatives, carbohydrazide derivatives, and hydrazide derivatives.

[0022] DE 10218503 A discloses an ink-jet recording material containing a compound chosen from a 4-oxysemicarbazide and a carbohydrazide having two substituents different from hydrogen on at least the nitrogen atom in the 1-position and the nitrogen atom in the 5-position.

[0023] JP 2000343812 A (KONICA) discloses an ink-jet recording sheet, improved for light fading of a jetted image, by incorporating a specific ultraviolet absorbent.

[0024] It is well-known by those skilled in the art that the light fading of colorants is mainly due to an oxidative decomposition of the colorant catalyzed by light, in particular by the UV spectral part. Furthermore, colorants are subject to so-called “dark fading” or “gas fading”, due to the influences of certain atmospheric gases, the most important one being ozone. Therefore, there is a permanent need of more effective compounds for protecting the colorants of an ink-jet image against fading by light and gas.

OBJECTS OF THE INVENTION

[0025] It is an object of the present invention to provide an ink-jet recording material capable of providing an image exhibiting high image stability upon exposure to light in an ambient atmosphere.

[0026] It is a further object of the present invention to provide a method for stabilizing an image on an ink-jet recording material against light fading and gas fading.

[0027] It is still another object of the present invention to provide a compound having stabilizing properties for light fading and gas fading of an image on an ink-jet recording material.

[0028] Further objects and advantages of the present invention will become apparent from the description hereinafter.

SUMMARY OF THE INVENTION

[0029] It has been surprisingly found that the presence of compounds according to formula (I): 2

[0030] wherein,

[0031] R1 is selected from the group consisting of —CR2R3R4, —OCR5R6R7 and —NR8R9; R2, R3, R5, R6 and R8 are independently selected from the group consisting of hydrogen, unsubstituted saturated or unsaturated aliphatic groups, saturated or unsaturated aliphatic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring, unsubstituted saturated or unsaturated alicyclic groups and saturated or unsaturated alicyclic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring; R4, R7 and R9 are independently selected from the group consisting of unsubstituted saturated or unsaturated aliphatic groups, saturated or unsaturated aliphatic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring, unsubstituted saturated or unsaturated alicyclic groups and saturated or unsaturated alicyclic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring; R3 and R4 may represent the necessary atoms to form a 5- to 8-membered ring; R5 and R7 may represent the necessary atoms to form a 5- to 8-membered ring; and R8 and R9 may represent the necessary atoms to form a 5- to 8-membered ring, in or adjacent to ink-jet images results in a substantial improvement in the stability of ink-jet ink images to light and gas fading, whether initially present in the ink-jet ink, the ink-receiving layer or applied as a finish to the ink-jet image.

[0032] Objects of the present invention have been realized by an ink-jet ink containing at least one non-polymeric compound according to formula (I) as described above.

[0033] Objects of the present invention have further been realized by an ink-jet recording material containing at least one non-polymeric compound according to formula (I) as described above.

[0034] Objects of the present invention have also been realized by use of at least one non-polymeric compound according to formula (I) as described above, in an ink-jet ink, an ink-jet recording material or a liquid for coating on an ink-jet image.

[0035] Objects of the present invention have also been realized by an ink-jet image comprising at least one ink-jet ink on an ink-jet recording material wherein said ink-jet image contains at least one non-polymeric compound according to formula (I) as described above.

[0036] Objects of the present invention have also been realized by a method for stabilizing an image on an ink-jet recording material comprising the steps of:

[0037] (1) preparing a coating solution comprising at least one compound according to formula (I) as described above, and

[0038] (2) coating said coating solution onto a support, an ink-receiving layer or an ink-jet image.

[0039] Further advantages and embodiments of the present invention will become apparent from the following description.

DETAILED DESCRIPTION OF THE INVENTION Definitions

[0040] The term “fading”, as used in disclosing the present invention in light fading and gas fading, means the loss of optical density of an ink-jet image, due to exposure to light and gas respectively.

[0041] The term “colorant”, as used in the present invention, means dyes and pigments.

[0042] The term “dye”, as used in the present invention, means a colorant having a solubility of 10 mg/L or more in the medium in which it is applied and under the ambient conditions pertaining.

[0043] The term “pigment” is defined in DIN 55943, herein incorporated by reference, as an inorganic or organic, chromatic or achromatic colouring agent that is practically insoluble in the application medium under the pertaining ambient conditions, hence having a solubility of less than 10 mg/L therein.

[0044] The term “filler”, as used in the present invention, means an inorganic or organic material added to a layer of the ink-jet recording material to modify its properties, e.g. adhesion of a subbing layer to a polyester film, opacity of an ink-jet recording material and tribo-electrical properties.

[0045] The term “polymeric”, as used in the present invention, relates to chemical compounds consisting essentially of repeating structural units corresponding to the monomers used in the synthesis of these chemical compounds. A dimer, i.e. a condensation product of two molecules, is not considered to be polymeric.

[0046] The term “alkyl” means all variants possible for each number of carbon atoms in the alkyl group i.e. for three carbon atoms: n-propyl and isopropyl; for four carbon atoms: n-butyl, isobutyl and tertiary-butyl; for five carbon atoms: n-pentyl, 1,1-dimethyl-propyl, 2,2-dimethylpropyl and 2-methyl-butyl etc.

[0047] The term “acyl group” as used in disclosing the present invention means —(C═O)-aryl and —(C═O)-alkyl groups.

[0048] The term “saturated aliphatic group” as used in disclosing the present invention means saturated straight chain, branched chain and alicyclic hydrocarbon groups.

[0049] The term “unsaturated aliphatic group” as used in disclosing the present invention means straight chain, branched chain and alicyclic hydrocarbon groups which contain at least one double or triple bond.

[0050] The term “aromatic group” as used in disclosing the present invention means an assemblage of cyclic conjugated carbon atoms, which are characterized by large resonance energies, e.g. benzene, naphtalene and anthracene.

[0051] The term “alicyclic hydrocarbon group” means an assemblage of cyclic conjugated carbon atoms, which do not form an aromatic group, e.g. cyclohexane.

[0052] The term “substituted” as used in disclosing this invention means that one or more of the carbon atoms and/or that a hydrogen atom of one or more of carbon atoms in an aliphatic group, an aromatic group or an alicyclic hydrocarbon group, are replaced by an oxygen atom, a nitrogen atom, a sulfur atom, a selenium atom or a tellurium atom, or a group containing one or more of these said carbon and hydrogen replacing atoms. Such substituents include hydroxyl groups, ether groups, carboxylic acid groups, ester groups, amide groups and amine groups.

[0053] The term “heteroaromatic group” means an aromatic group wherein at least one of the cyclic conjugated carbon atoms is replaced by an oxygen atom, a nitrogen atom, a sulfur atom, a selenium atom or a tellurium atom.

[0054] The term “heterocyclic group” means an alicyclic hydrocarbon group wherein at least one of the cyclic conjugated carbon atoms is replaced by an oxygen atom, a nitrogen atom, a sulfur atom, a selenium atom or a tellurium atom.

[0055] Non-polymeric Compound

[0056] The non-polymeric compound, used as an image stabilizer in the ink-jet receiving layer of the ink-jet recording material, the ink-jet ink and in the liquid for coating on an ink-jet image according to the present invention, is a non-polymeric compound according to formula (I): 3

[0057] wherein,

[0058] R1 is selected from the group consisting of —CR2R3R4, —OCR5R6R7 and —NR8R9, R2, R3, R5, R6 and R8 are independently selected from the group consisting of hydrogen, unsubstituted saturated or unsaturated aliphatic groups, saturated or unsaturated aliphatic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring, unsubstituted saturated or unsaturated alicyclic groups and saturated or unsaturated alicyclic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring;

[0059] R4, R7 and R9 are independently selected from the group consisting of unsubstituted saturated or unsaturated aliphatic groups, saturated or unsaturated aliphatic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring, unsubstituted saturated or unsaturated alicyclic groups and saturated or unsaturated alicyclic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring;

[0060] R3 and R4 may represent the necessary atoms to form a 5- to 8-membered ring,

[0061] R5 and R7 may represent the necessary atoms to form a 5- to 8-membered ring, and

[0062] R8 and R9 may represent the necessary atoms to form a 5- to 8-membered ring.

[0063] According to a preferred embodiment of the non-polymeric compound according to formula (I), used in the ink-jet ink, ink-jet recording material, ink-jet image and process, according to the present invention, R1 is —NR8R9 with R8 and R9 either representing the atoms necessary to form a 5- or 6-membered ring or at least one of R8 and R9 being a polyhydroxy-substituted alkyl group or a HALS-group e.g. 4

[0064] According to a further preferred embodiment, the at least one non-polymeric compound used in the ink-jet ink, the ink-jet recording material, the ink-jet image and the method for stabilizing an image on an ink-jet recording material is selected from the group consisting of 5 6 7

[0065] Suitable examples of non-polymeric compounds according to formula (I) with R1 equal to —NR8R9 are included in Table 1. 1 TABLE 1 SN-1 8 SN-2 9 SN-3 10 SN-4 11 SN-5 12 SN-6 13 SN-7 14 SN-8 15 SN-9 16 SN-10 17 SN-11 18 SN-12 19 SN-13 20 SN-14 21 SN-15 22 SN-16 23 SN-17 24

[0066] Suitable examples of non-polymeric compounds according to formula (I) with R1 equal to —CR2R3R4 are included in Table 2. 2 TABLE 2 SC-1 25 SC-2 26 SC-3 27 SC-4 28 SC-5 29 SC-6 30 SC-7 31

[0067] Suitable examples of non-polymeric compounds according to formula (I) with R1 equal to —OCR5R6R7 are included in Table 3. 3 TABLE 3 SO-1 32 SO-2 33 SO-3 34

[0068] The non-polymeric compounds according to formula (I) used in the ink-jet recording material according to the present invention can be prepared according to conventional synthetic procedures. As an illustration the synthesis of SN-2, SN-5 and SN-6 will be described in detail.

[0069] The Synthesis of Non-polymeric Compound SN-2: 35

[0070] 1.16 kg (1.65 mol) of hydroxylamine chlorohydrate was dissolved in 4.5 L of methanol. The reaction mixture was kept at 10 to 15° C. and 5.65 L (30 mol) of a 30% NaOMe solution in methanol and 2.24 kg (15 mol) of N-chlorocarbonyl-morpholine were added in small portions. Each time a fraction of NaOMe was added it was followed by the addition of a fraction of the N-chlorocarbonyl-morpholine. The total amount was added in 10 fractions over 5 hours while the temperature was kept at 15° C. Upon complete addition, the reaction mixture was heated to 60° C. and the reaction was allowed to continue at 60° C. for an additional 30 minutes. The precipitated salts were removed by filtration at 60° C. and the residual salts were washed at 60° C. with 2 L of methanol. The methanol fractions were pooled and the solvent was removed under reduced pressure. The solid residue was treated with 8 L of acetone and isolated by filtration. The crude substance SN-2 was recrystallized from 5.6 L of acetonitrile and 1.4 L of methylcellosolve. 1.33 kg (62%) of SN-2 was isolated as a white crystalline compound.

[0071] The Synthesis of Non-polymeric Compound SN-5: 36

[0072] 30.4 g (0.44 mol) of hydroxylamine chlorohydrate and 64.7 g (0.77 mol) of NaHCO3 were dissolved in 385 mL of water. The reaction mixture was cooled to 0° C. and a solution of 44 mL (0.35 mol) of phenyl chloroformate in 280 ml of methylenechloride was added dropwise. The reaction was allowed to continue for one and a half hour at room temperature. The reaction mixture was diluted with 230 mL of water, 230 mL of methylenechloride and 230 mL of ethyl acetate. The organic phase was isolated, washed with 150 mL of a saturated sodium chloride solution, dried over MgSO4 and evaporated under reduced pressure. 53.6 g (77%) of N-hydroxy-phenyl-carbamate was isolated.

[0073] 14.6 g (75 mmol) of N-methyl-D-glucosamine was dissolved in 75 mL of pyridine. 11.5 g (75 mmol) of N-hydroxy-phenyl-carbamate was added and the reaction was allowed to continue for 16 hours at 30° C. The reaction mixture was poured into 400 ml of acetone and the precipitated crude substance SN-5 was isolated by filtration. The crude product was treated four times with 400 mL of acetone and dried. 12.9 g (68%) of SN-5 was isolated.

[0074] The Synthesis of Non-polymeric Compound SN-6: 37

[0075] N-hydroxy-phenyl-carbamate was prepared as described for the synthesis of image stabilizer SN-5. 5.2 g of (33 mmol) 4-amino-2,2,6,6-tetramethyl-piperidine was dissolved in 100 mL of pyridine and 5.1 g (33 mmol) of N-hydroxy-phenyl-carbamate was added. The reaction was allowed to continue for 16 hours at 30° C. The reaction mixture was poured into 200 mL of acetone and the precipitated product was isolated by filtration. The crude substance SN-6 was treated twice with 200 mL acetone and dried. 1.6 g (23%) of SN-6 was isolated.

[0076] Ink-jet Ink

[0077] Objects of the present invention are realized by an ink-jet ink containing a non-polymeric compound according to formula (I): 38

[0078] wherein,

[0079] R1 is selected from the group consisting of —CR2R3R4, —OCR5R6R7 and —NR8R9; R2, R3, R5, R6 and R8 are independently selected from the group consisting of hydrogen, unsubstituted saturated or unsaturated aliphatic groups, saturated or unsaturated aliphatic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring, unsubstituted saturated or unsaturated alicyclic groups and saturated or unsaturated alicyclic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring; R4, R7 and R9 are independently selected from the group consisting of unsubstituted saturated or unsaturated aliphatic groups, saturated or unsaturated aliphatic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring, unsubstituted saturated or unsaturated alicyclic groups and saturated or unsaturated alicyclic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring; R3 and R4 may represent the necessary atoms to form a 5- to 8-membered ring; R5 and R7 may represent the necessary atoms to form a 5- to 8-membered ring; and R8 and R9 may represent the necessary atoms to form a 5- to 8-membered ring.

[0080] The ink-jet ink according to the present invention is preferably a water based, a solvent based or an oil based ink. The ingredients of the ink-jet ink will now be explained in detail.

[0081] Colorants for the Ink-jet Inks

[0082] The ink-jet ink according to the present invention contains at least one colorant. Colorants may be dyes, pigments or a combination thereof. Both organic and/or inorganic pigments may be used.

[0083] Dyes suitable for the ink-jet ink according to the present invention include direct dyes, acidic dyes, basic dyes and reactive dyes.

[0084] Suitable direct dyes for the ink-jet ink according to the present invention include:

[0085] C.I. Direct Yellow 1, 4, 8, 11, 12, 24, 26, 27, 28, 33, 39, 44, 50, 58, 85, 86, 100, 110, 120, 132, 142, and 144

[0086] C.I. Direct Red 1, 2, 4, 9, 11, 134, 17, 20, 23, 24, 28, 31, 33, 37, 39, 44, 47, 48, 51, 62, 63, 75, 79, 80, 81, 83, 89, 90, 94, 95, 99, 220, 224, 227 and 343

[0087] C.I. Direct Blue 1, 2, 6, 8, 15, 22, 25, 71, 76, 78, 80, 86, 87, 90, 98, 106, 108, 120, 123, 163, 165, 192, 193, 194, 195, 196, 199, 200, 201, 202, 203, 207, 236, and 237

[0088] C.I. Direct Black 2, 3, 7, 17, 19, 22, 32, 38, 51, 56, 62, 71, 74, 75, 77, 105, 108, 112, 117, and 154

[0089] Suitable acidic dyes for the ink-jet ink according to the present invention include:

[0090] C.I. Acid Yellow 2, 3, 7, 17, 19, 23, 25, 20, 38, 42, 49, 59, 61, 72, and 99

[0091] C.I. Acid Orange 56 and 64

[0092] C.I. Acid Red 1, 8, 14, 18, 26, 32, 37, 42, 52, 57, 72, 74, 80, 87, 115, 119, 131, 133, 134, 143, 154, 186, 249, 254, and 256

[0093] C.I. Acid Violet 11, 34, and 75

[0094] C.I. Acid Blue 1, 7, 9, 29, 87, 126, 138, 171, 175, 183, 234, 236, and 249

[0095] C.I. Acid Green 9, 12, 19, 27, and 41

[0096] C.I. Acid Black 1, 2, 7, 24, 26, 48, 52, 58, 60, 94, 107, 109, 110, 119, 131, and 155

[0097] Suitable reactive dyes for the ink-jet ink according to the present invention include:

[0098] C.I. Reactive Yellow 1, 2, 3, 14, 15, 17, 37, 42, 76, 95, 168, and 175

[0099] C.I. Reactive Red 2, 6, 11, 21, 22, 23, 24, 33, 45, 111, 112, 114, 180, 218, 226, 228, and 235

[0100] C.I. Reactive Blue 7, 14, 15, 18, 19, 21, 25, 38, 49, 72, 77, 176, 203, 220, 230, and 235

[0101] C.I. Reactive Orange 5, 12, 13, 35, and 95

[0102] C.I. Reactive Brown 7, 11, 33, 37, and 46

[0103] C.I. Reactive Green 8 and 19

[0104] C.I. Reactive Violet 2, 4, 6, 8, 21, 22, and 25

[0105] C.I. Reactive Black 5, 8, 31, and 39

[0106] Suitable basic dyes for the ink-jet ink according to the present invention include:

[0107] C.I. Basic Yellow 11, 14, 21, and 32

[0108] C.I. Basic Red 1, 2, 9, 12, and 13

[0109] C.I. Basic Violet 3, 7, and 14

[0110] C.I. Basic Blue 3, 9, 24, and 25

[0111] Dyes can only manifest the ideal color in an appropriate range of pH value. Therefore, the ink-jet ink of the present invention preferably further comprises a pH buffer, such as potassium hydroxide (KOH).

[0112] Pigments suitable for the ink-jet ink according to the present invention include as red or magenta pigments: Pigment Red 3, 5, 19, 22, 31, 38, 43, 48:1, 48:2, 48:3, 48:4, 48:5, 49:1, 53:1, 57:1, 57:2, 58:4, 63:1, 81, 81:1, 81:2, 81:3, 81:4, 88, 104, 108, 112, 122, 123, 144, 146, 149, 166, 168, 169, 170, 176, 177, 178, 179, 184, 185, 202, 208, 210, 216, 226, 257, 264; Pigment Violet 3, 19, 23, 29, 30, 37, 50, and 88; as blue or cyan pigments: Pigment Blue 1, 15, 15:1, 15:2, 15:3, 15:4, 15:6, 16, 17-1, 22, 27, 28, 29, 36, and 60; as green pigments: Pigment green 7, 26, 36, and 50; as yellow pigments: Pigment Yellow 1, 3, 12, 13, 14, 17, 34, 35, 37, 55, 74, 81, 83, 93, 94, 95, 97, 108, 109, 110, 120, 128, 129, 137, 138, 139, 150, 151, 153, 154, 155, 157, 166, 167, 168, 177, 180, 185, and 193; as black pigments: Pigment Black 7, 28, and 26; as white pigment: Pigment White 6, 18, and 21.

[0113] The pigment particles need to be small enough in size so that they move freely through the printing device. Because the ejecting nozzles of ink jet ink printers range in diameter from about 10 to 100 microns, pigments suitable for use in the present invention may have a range of particle sizes from about 0.01 microns to 100 microns, preferably from about 0.01 microns to 10 microns, and more preferably from about 0.01 microns to 5 microns.

[0114] The amount of colorant present in the ink compositions is from about 0.1 to 30 wt % , preferably from about 0.5 to 10 wt %.

[0115] Solvents for the Ink-jet Inks

[0116] In the preparation of an ink-jet ink according to the present invention, it is preferred to use water or a mixture of water and a water-soluble organic solvent as a liquid medium to disperse or dissolve the colorant and other ingredients. As the water-soluble organic solvent to be used in the invention, that having a lower vapor pressure than water is preferred.

[0117] Suitable water-soluble organic solvents include polyhydric alcohols typified by ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, thiodiglycol, dithiodiglycol, 1,6-hexanediol, 1,5-pentanediol, isopropanol, butanol,2-methyl-1,3-propanediol, 1,2,6-hexanetriol, acetylene glycol derivatives, glycerine, and trimethylolpropane; lower alkyl ethers of a polyhydric alcohol such as ethylene glycol monomethyl (or ethyl) ether, diethylene glycol monomethyl (or ethyl) ether and triethylene glycol monoethyl (or butyl) ether; heterocycles such as 2-pyrrolidone, N-methyl-2-pyrrolidone, 1,3-dimethyl-2-imidazolidinone and N-ethylmorpholine; sulfur-containing compounds such as sulfolane, dimethylsulfoxide and 3-sulfolane; and polyfunctional compounds such as diacetone alcohol, diethanolamine and triethanolamine.

[0118] The content of the water-soluble organic solvent contained in the ink of the invention is not specifically limited, but preferably in the range of 0.5 to 50% by weight based on the total ink weight. The water content in the ink is preferably in the range of 50 to 95% by weight based on the total ink weight. It is desirable to use deionized water.

[0119] Humectants for the Ink-jet Inks

[0120] The ink-jet ink according to the present invention may contain a humectant to prevent the clogging of the nozzle, due to its ability to slow down the evaporation rate of ink.

[0121] Suitable humectants include, for example, triacetin, N-methyl-2-pyrrolidone, glycerol, urea, thiourea, ethylene urea, alkyl urea, alkyl thiourea, dialkyl urea and dialkyl thiourea, diols, including ethanediols, propanediols, propanetriols, butanediols, pentanediols, and hexanediols; glycols, including propylene glycol, polypropylene glycol, ethylene glycol, polyethylene glycol, diethylene glycol, tetraethylene glycol, and mixtures and derivatives thereof. A preferred humectant is polyethylene glycol and added to the ink-jet ink formulation in an amount of 0.1 to 20 wt % of the formulation, more preferably 0.1 to 10 wt % of the formulation, and most preferably approximately 4.0 to 6.0 wt %.

[0122] Surfactants for the Ink-jet Inks

[0123] The ink-jet ink of the present invention may further include a surfactant. The surfactant can be anionic, cationic, non-ionic, or zwitterionic and added in a total amount below 20.0 wt % based on the total ink weight.

[0124] Suitable surfactants include fatty acid salts, ester salts of a higher alcohol, alkylbenzene sulfonate salts, sulfosuccinate ester salts and phosphate ester salts of a higher alcohol (for example, sodium dodecylbenzenesulfonate and sodium dioctylsulfosuccinate), ethylene oxide adducts of a higher alcohol, ethylene oxide adducts of an alkylphenol, ethylene oxide adducts of a polyhydric alcohol fatty acid ester, and acetylene glycol and ethylene oxide adducts thereof (for example, polyoxyethylene nonylphenyl ether, and Surfynol® 104, 440, 465 and TG available from AIR PRODUCTS & CHEMICALS INC.

[0125] Biocides for the Ink-jet Inks

[0126] A biocide may be added to the ink-jet ink according to the present invention to prevent unwanted microbial growth which may occur in the ink-jet ink over time. The biocide may be used either singly or in combination. Each of them is preferably added in an amount of 0.001 to 3 wt. %, more preferably 0.01 to 1.00 wt. %, each based on the ink-jet ink.

[0127] Suitable biocides for the ink-jet ink of the present invention include sodium dehydroacetate, 2-phenoxyethanol, sodium benzoate, sodium pyridinethion-1-oxide, ethyl p-hydroxybenzoate and 1,2-benzisothiazolin-3-one and salts thereof. A preferred biocide for the ink-jet ink of the present invention is Proxel® GXL available from ZENECA COLOURS.

[0128] Thickeners for the Ink-jet Inks

[0129] A thickener may be used for viscosity regulation in the ink-jet ink according to the present invention. The thickener is added preferably in an amount of 0.01 to 20 wt %, more preferably 0.1 to 10 wt % based on the ink-jet ink. The viscosity of the ink-jet ink of the invention is preferably adjusted to 30 mPa.S or less, more preferably 20 mPa.S or less.

[0130] Suitable thickeners for use in the ink-jet ink according to the present invention include urea or urea derivatives, hydroxyethylcellulose, carboxymethylccllulose, hydroxypropylcellulose, derivatized chitin, derivatized starch, carrageenan, and pullulan; DNA, proteins, poly(styrenesulfonic acid), poly(styrene-co-maleic anhydride), poly(alkyl vinyl ether-co-maleic anhydride), polyacrylamide, partially hydrolyzed polyacrylamide, poly(acrylic acid), poly(vinyl alcohol), partially hydrolyzed poly(vinyl acetate), poly(hydroxyethyl acrylate), poly(methyl vinyl ether), polyvinylpyrrolidone, poly(2-vinylpyridine), poly(4-vinylpyridine) and poly(diallyldimethylammonium chloride).

[0131] Further Stabilizers for the Ink-jet Inks

[0132] Further stabilizers may be incorporated in the ink-jet ink according to the present invention for improving the storage stability of an image.

[0133] Suitable stabilizers for use in the ink-jet ink according tot the present invention are ultraviolet absorbers, such as benzotriazole compounds as described in JP 58185677 A (KONICA), JP 61190537 A (CIBA GEIGY) and JP 5197075 A (CIBA GEIGY), benzophenone compounds as described in JP 5194483 (CIBA GEIGY) and U.S. Pat. No. 3,214,463 (DU PONT), cinnamic acid compounds as described in EP 825485 A (KODAK), triazine compounds as described in U.S. Pat. No. 5,369,140 (CIBA GEIGY), EP 704437 A (CIBA GEIGY), JP 58185677 A (KONICA) and JP 61190537 A (CIBA GEIGY), compounds as described in Research Disclosure No. 24239, and so-called fluorescent brighteners which emit fluorescence, absorbing ultraviolet rays and are, for example, stilbene and benzoxazole compounds.

[0134] Another type of suitable stabilizers for use in the ink-jet ink according to the present invention are antioxidants. As the antioxidant for improving storage stability of an image, various organic and metal complex type fading preventives can be used in the invention. Organic fading preventives include hydroquinones, alkoxyphenols, dialkoxyphenols, phenols, anilines, amines, indanes, coumarones, alkoxyanilines and heterocycles, while metal complexes include nickel complexes and zinc complexes. More specifically, compounds as described in “Research Disclosure, No. 17643, VII, Section I or J, No. 15162, No. 18716, left column on page 650, No. 36544, page 527, No. 307105, page 872, and the patent cited in No. 15162, and compounds embraced in the formula of the typical compounds and compound examples described on pages 127 to 137 of JP 62215272 A (FUJI).

[0135] The stabilizer is preferably added in an amount of 0.1 to 30 wt %, preferably 1 to 10 wt % based on the ink.

[0136] Other Additives for the Ink-jet Inks

[0137] In addition to the constituents, described above, the ink-jet ink may, if necessary, further contain following additives to have desired performance: pH controlling agent, evaporation accelerators, rust inhibitors, crosslinking agents, soluble electrolytes as conductivity aid, sequestering agents and chelating agents.

[0138] Suitable crosslinking agents include imidazole, substituted imidazoles, polyethyleneimines, polyvinylimidazole, polyvinylpyridine, and polyaminosiloxanes.

[0139] Ink-jet Recording Materials

[0140] Objects of the present invention are realized by an ink-jet recording material containing a non-polymeric compound according to formula (I): 39

[0141] wherein,

[0142] R1 is selected from the group consisting of —CR2R3R4, —OCR5R6R7 and —NR8R9; R2, R3, R5, R6 and R8 are independently selected from the group consisting of hydrogen, unsubstituted saturated or unsaturated aliphatic groups, saturated or unsaturated aliphatic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring, unsubstituted saturated or unsaturated alicyclic groups and saturated or unsaturated alicyclic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring; R4, R7 and R9 are independently selected from the group consisting of unsubstituted saturated or unsaturated aliphatic groups, saturated or unsaturated aliphatic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring, unsubstituted saturated or unsaturated alicyclic groups and saturated or unsaturated alicyclic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring; R3 and R4 may represent the necessary atoms to form a 5- to 8-membered ring; R5 and R7 may represent the necessary atoms to form a 5- to 8-membered ring; and R8 and R9 may represent the necessary atoms to form a 5- to 8-membered ring.

[0143] The different layers and particular ingredients of the ink-jet recording material according to the present invention will now be explained in detail.

[0144] Supports for the Ink-jet Recording Materials

[0145] The support used in the ink-jet recording material of the present invention may be selected from paper type and polymeric type supports. Suitable paper types include standard paper, cast coated paper, polyethylene coated paper and polypropylene coated paper. Suitable polymeric supports include cellulose acetate propionate or cellulose acetate butyrate, polyesters such as polyethylene terephthalate and polyethylene naphthalate, polyamides, polycarbonates, polyimides, polyolefins, poly(vinylacetals), polyvinyl chloride, polyethers and polysulfonamides. Other examples of useful high-quality polymeric supports for the present invention include opaque white polyesters and extrusion blends of polyethylene terephthalate and polypropylene.

[0146] Polyester film supports and especially polyethylene terephthalate are preferred for certain applications particularly types with excellent dimensional stability. When such a polyester is used as the support material, a subbing layer may be employed to improve the bonding of the ink-receiving layer to the support. Suitable subbing layers for this purpose are well known in the photographic art and include, for example, polymers of vinylidene chloride such as vinylidene chloride/acrylonitrile/acrylic acid terpolymers or vinylidene chloride/methyl acrylate/itaconic acid terpolymers.

[0147] Ink-receiving Layer and Optional Auxiliary Layers for the Ink-jet Recording Material

[0148] The ink-receiving layer of the ink-jet recording material according to the present invention contains a non-polymeric compound according to formula (I) as disclosed above. Such non-polymeric compound according to formula (I) is preferably added to the coating solution of the ink-receiving layer as an aqueous solution. The amount of non-polymeric compound according to formula (I) in the receiving layer is preferably between 0.1 and 3 g/m2. A mixture of two or more non-polymeric compounds according to formula (I) may be used.

[0149] The ink-receiving layer may consist of a single layer, or alternatively it may be composed of two layers or even of multiple layers. A particular type of an extra top ink-receiving layer is a so-called “gloss improving layer”, meaning a thin layer which achieves a gloss of more than 30 at a 60° angle as measured with a REFO® 60 available from Dr. Bruno Lange GmbH & Co. This gloss property can be achieved by the use of swellable polymers and/or (in)organic fillers with a particle size smaller than 500 nm.

[0150] In the case of double or multiple ink-receiving layers the non-polymeric compound according to formula (I) may be incorporated in just one layer, or in several layers or in all layers. It may also be present in additional auxiliary layers on the same side of the support as the ink-receiving layer.

[0151] The ink-receiving layer or in at least one of the ink-receiving layers, in the case of multiple layers, according to the present invention, may further contain a filler.

[0152] The ink-receiving layer or in at least one of the ink-receiving layers, in the case of multiple layers, according to the present invention, may also further contain a cationic substance acting as mordant.

[0153] The ink-receiving layer, and an optional auxiliary layer, such as a backing layer for anti-curl purposes, may further contain well-known conventional ingredients, such as surfactants serving as coating aids, hardening agents, plasticizers, whitening agents and matting agents.

[0154] The ink-receiving layer and the optional auxiliary layer(s) may also be crosslinked to provide such desired features as waterfastness and non-blocking characteristics. Crosslinking is also useful in providing abrasion resistance and resistance to the formation of fingerprints on the element as a result of handling.

[0155] The different layers can be coated onto the support by any conventional coating technique, such as dip coating, knife coating, extrusion coating, spin coating, slide hopper coating and curtain coating.

[0156] Stabilizers for the Ink-jet Recording Materials

[0157] The non-polymeric compounds according to the formula (I) as used in the ink-receiving layer of the ink-jet recording material according to the present invention may also be combined with stabilizers including hindered amine light stabilizers (HALS) such as described in WO 02055618 (CIBA GEIGY), US 20030235706 (HEWLETT-PACKARD), EP 1008457 A (JUJO PAPER), thioethers as described in EP 1195259 A (OJI PAPER), EP 1138509 A (MITSUBISHI PAPER MILLS & SEIKO EPSON), DE 10101309 (MITSUBISHI PAPER MILLS) metallic salts or metal complexes as described in EP 1288007 A (TOMOEGAWA PAPER), EP 1231071 A (ILFORD IMAGING), EP 1080934 A (FERRANIA), U.S. Pat. No. 6,344,262 (ASAHI GLASS), EP 1262328 A (FELIX SCHOELLER JUN FOTO) or UV absorbers as described in EP 1174279 A (JUJO PAPER), U.S. Pat. No. 6,641,257 (AMERICAN INK JET CORP), EP 903246 A (OJI PAPER) or antioxidants such as hydroquinone derivatives e.g. as decribed in U.S. Pat. No. 6,362,348 (SEIKO EPSON), WO 02055617 (CIBA), WO 20001025350, EP 1029793 A (HANSHIN KASEI) or specific polymeric binders which give improved light resistance as described in e.g. WO 2003054029, EP 1308309 A (KODAK), WO 2001096124 other light stabilizers as described in EP 1239013 A (HEWLETT PACKARD), EP 1260379 A (FUJI), EP 1193079 A (HEWLETT PACKARD), JP 2000094829 A (KONICA), EP 1170145 A (KODAK), EP 1120279 A (HEWLETT PACKARD) US 2003134093, US 2003096993 (CIBA) and JP 2003300378 (FUJI).

[0158] Further compounds known to reduce the gas fading or ozone fading may also be incorporated in the ink-receiving layer of the ink-jet recording material or in the ink-jet ink according to the present invention. Suitable light stabilizing agents are described in many patents: WO 02055618 (CIBA), US 20030235706 (HEWLETT-PACKARD), EP 1008457 A (JUJO PAPER), EP 1195259 A (OJI PAPER), EP 1138509 A (MITSUBISHI PAPER MILLS & SEIKO EPSON), DE 10101309, EP 1288007 A (TOMOEGAWA PAPER) and EP 1231071 A (ILFORD IMAGING).

[0159] Binders for the Ink-jet Recording Materials

[0160] A suitable binder in the ink-receiving layer of the ink-jet recording material according to the present invention is a polyvinylalcohol (PVA), a vinylalcohol copolymer or a modified polyvinyl alcohol. Suitable polyvinylalcohols are e.g. CELVOL 540® available from CELANESE, Poval 117® and Poval 217® available form KURARAY and Gohsenol GH23A® from NIPPON GOHSEI. Most preferably, the polyvinyl alcohol is a cationic type polyvinyl alcohol, such as the cationic polyvinyl alcohol grades from KURARAY, e.g. POVAL CM318®, POVAL C506®, POVAL C118®, and GOHSEFIMER K210® from NIPPON GOHSEI.

[0161] Other suitable binders for use in the ink-receiving layer of the ink-jet recording material according to the present invention include: hydroxyethyl cellulose, hydroxypropyl cellulose, hydroxyethylmethyl cellulose, hydroxypropyl methyl cellulose, hydroxybutylmethyl cellulose, methyl cellulose, sodium carboxymethyl cellulose, sodium carboxymethylhydroxethyl cellulose, water soluble ethylhydroxyethyl cellulose, cellulose sulfate, polyvinyl acetate, polyvinyl acetal, polyvinyl pyrrolidone, polyacrylamide, acrylamide/acrylic acid copolymer, polystyrene, styrene copolymers, acrylic or methacrylic polymers, styrene/acrylic copolymers, ethylene-vinylacetate copolymer, vinyl-methyl ether/maleic acid copolymer, poly(2-acrylamido-2-methyl propane sulfonic acid), poly(diethylene triamine-co-adipic acid), polyvinyl pyridine, polyvinyl imidazole, polyethylene imine epichlorohydrin modified, polyethylene imine ethoxylated, polyethylene oxide, polyurethane, melamine resins, gelatin, carrageenan, dextran, gum arabic, casein, pectin, albumin, starch, collagen derivatives, collodion and agar-agar.

[0162] Mixtures of two or more binders can also be used in the ink-receiving layer of the ink-jet recording material according to the present invention.

[0163] Fillers for the Ink-jet Recording Materials

[0164] When a filler is used in an ink-receiving layer of the ink-jet recording material according to the present invention, it is preferably an inorganic filler, which can be chosen from neutral, anionic and cationic filler types. Suitable fillers include e.g. silica, talc, clay, hydrotalcite, kaolin, diatomaceous earth, calcium carbonate, magnesium carbonate, basic magnesium carbonate, aluminosilicate, aluminum trihydroxide, aluminum oxide (alumina), titanium oxide, zinc oxide, barium sulfate, calcium sulfate, zinc sulfide, satin white, alumina hydrate such as boehmite, zirconium oxide or mixed oxides.

[0165] Preferably, the filler is a cationic type filler selected from alumina hydrates, aluminum oxides, aluminum hydroxides, aluminum silicates, and cationically modified silicas.

[0166] A preferred type of alumina hydrate is crystalline boehmite, or □-AlO(OH). Suitable types of boehmite include, in powder form, DISPERAL®, DISPERAL® HP14 and DISPERAL® 40 from SASOL, MARTOXIN® VPP2000-2 and GL-3 from MARTINSWERK GmbH.; liquid boehmite alumina systems, e.g. DISPAL® 23N4-20, DISPAL® 14N-25, DISPERAL® AL25 from SASOL. Patents on alumina hydrate include EP 500021 A (ASAHI GLASS), EP 634286 A (ASAHI GLASS), U.S. Pat. No. 5,624,428 (ASAHI GLASS), EP 742108 A (ASAHI GLASS), U.S. Pat. No. 6,238,047 (ASAHI GLASS), EP 622244 A (CANON) and EP 810101 A (CANON).

[0167] Suitable cationic aluminum oxide (alumina) types for use in the ink-receiving layer of the ink-jet recording material according to the present invention include &agr;-Al2O3 types, such as NORTON® E700, available from SAINT-GOBAIN CERAMICS & PLASTICS INC., and □-Al2O3 types, such as ALUMINUM OXID C from DEGUSSA; other aluminum oxide grades, such as BAIKALOX® CR15 and CR30 from BAIKOWSKI CHEMIE; DURALOX® grades and MEDIALOX® grades from BAIKOWSKI CHEMIE, BAIKALOX® CR80, CR140, CR125, B105CR from BAIKOWSKI CHEMIE; CAB-O-SPERSE PG003® available from CABOT, CATALOX® GRADES and CATAPAL® GRADES available from SASOL, such as PLURALOX® HP14/150; colloidal Al2O3 types, such as ALUMINASOL® 100; ALUMINASOL® 200, ALUMINASOL® 220, ALUMINASOL® 300, and ALUMINASOL® 520 available from NISSAN CHEMICAL INDUSTRIES or NALCO® 8676 available from ONDEO NALCO.

[0168] Other suitable cationic inorganic fillers include aluminum trihydroxides such as Bayerite, or &agr;-Al(OH)3, such as PLURAL® BT, available from SASOL, and Gibbsite, or □-Al(OH)3, such as MARTINAL® grades from MARTINSWERK GmbH, MARTIFIN® grades, such as MARTIFIN® OL104, MARTIFIN® OL 107 and MARTIFIN® OL111 from MARTINSWERK GmbH, MICRAL® grades, such as MICRAL® 1440, MICRAL® 1500; MICRAL® 632; MICRAL® 855; MICRAL® 916; MICRAL® 932; MICRAL® 932CM; MICRAL® 9400 from JM HUBER COMPANY; HIGILITE® grades, e.g. HIGILITE® H42 or HIGILITE® H43M from SHOWA DENKA K.K.

[0169] Another suitable type of cationic filler for use in the ink-receiving layer of in the ink-jet recording material according to the present invention is a zirconium oxide such as NALCO® OOSS008 available from ONDEO NALCO, an acetate stabilized ZrO2 such as ZR20/20, ZR50/20, ZR100/20 and ZRYS4 trademarks from NYACOL NANO TECHNOLOGIES.

[0170] Suitable mixed oxides for use in the ink-receiving layer of in the ink-jet recording material according to the present invention include SIRAL grades from SASOL, colloidal metal oxides from NALCO such as NALCO® 1056, NALCO® TX10496, NALCO® TX11678.

[0171] Another preferred type of inorganic filler is silica, which can be used as such in its anionic form or after cationic modification. Silica as filler in ink-receiving elements is disclosed in numerous old and recent patents, e.g. U.S. Pat. No. 4,892,591 (MIZUSAWA INDUSTRIAL CHEM), U.S. Pat. No. 4,902,568 (CANON), EP 373573 A (CIBA GEIGY), EP 423829 A (OJI PAPER), EP 487350 A (XEROX), EP 493100 A (SANYO KOKUSAKU PULP) and EP 514633 A (SCHOELLER FELIX JUN PAPIER). The silica can be chosen from different types, such as crystalline silica, amorphous silica, precipitated silica, fumed silica, silica gel, spherical and non-spherical silica. The silica may contain minor amounts of metal oxides from the group Al, Zr, Ti.

[0172] Suitable types of silica for use in the ink-receiving layer of the ink-jet recording material according to the present invention include AEROSIL® OX50 (BET surface area 50±15 m2/g, average primary particle size 40 nm, SiO2 content >99.8%, Al2O3 content <0.08%), AEROSIL® MOX170 (BET surface area 170 m2/g, average primary particle size 15 nm, SiO2 content >98.3%, Al2O3 content 0.3-1.3%), AEROSIL® MOX80 (BET surface area 80±20 m2/g, average primary particle size 30 nm, SiO2 content >98.3%, Al2O3 content 0.3-1.3%), or other hydrophilic AEROSIL® grades available from DEGUSSA-HÜLS AG, which may give aqueous dispersions with a small average particle size (<500 nm).

[0173] Cationically modified silica can be prepared by following methods, without meaning to be limitative:

[0174] (1) subjecting silica to a surface treatment with an inorganic cationic compound such as particular metal oxides and oxyhydroxides, e.g. aluminum oxides, and alumina hydrates such as boehmite and pseudo-boehmite; a useful cationic inorganic compound to modify silica is pseudo-boehmite. Pseudo-boehmite is also called boehmite gel and is fine particulate alumina hydrate having a needle form. The composition thereof is generally represented by Al2O3.1.5-2 H2O and differs from that of crystalline boehmite;

[0175] (2) by subjecting silica to a surface treatment with an organic compound having both an amino group or quaternary ammonium group thereof or a quaternary phosphonium group, and a functional group having reactivity to a silanol group on the surface of silica, such as aminoalkoxysilane or aminoalkyl glycidyl ether or isopropanol amine;

[0176] (3) by polymerization of a cationic or amino functional monomer in the presence of a silica.

[0177] In an alternative embodiment the filler may be chosen from organic particles such as polystyrene, polymethyl methacrylate, silicones, melamine-formaldehyde condensation polymers, urea-formaldehyde condensation polymers, polyesters and polyamides. Mixtures of inorganic and organic fillers can be used. However, most preferably the filler is an inorganic filler.

[0178] For obtaining glossy ink-receiving layers the particle size of the filler should preferably be smaller than 500 nm. In order to obtain a porous glossy layer which can serve as an ink-receiving layer for fast ink uptake the filler/binder ratio should be at least 4. Only at these high ratios the binder is no longer able to fill up all pores and voids created by the fillers in the coating. To achieve a sufficient porosity of the coating for fast ink uptake the pore volume of these high filler-content coatings should be higher than 0.1 ml/g of coated solids. This pore volume can be measured by gas adsorption (nitrogen) or by mercury diffusion.

[0179] In order to improve dispersibility of the inorganic filler particles, the ink-receiving layer may contain various inorganic salts, and acids or alkalis as pH adjusters.

[0180] Cationic Mordants for the Ink-jet Recording Materials

[0181] A cationic substance acting as mordant may be present in an ink receiving layer of the ink-jet recording material according to present invention. These substances increase the capacity of the layer for fixing and holding the dye of the ink droplets. A particularly preferred substance is a poly(diallyldimethylammonium chloride) or, in short, a poly(DADMAC). These substances are commercially available from several companies, e.g. ALDRICH, NALCO, CIBA, NITTO BOSEKI CO., CLARIANT, BASF and EKA CHEMICALS.

[0182] Other suitable cationic substances for use in the ink-receiving layer of the ink-jet recording material according to the present invention include DADMAC copolymers such a copolymers with acrylamide, e.g NALCO® 1470 trade mark of ONDEO NALCO or PAS-J-81®, available NITTO BOSEKI CO., such as copolymers of DADMAC with acrylates, such as Nalco 819®, available from ONDEO NALCO; copolymers of DADMAC with SO2, such as PAS-A-1 or PAS-92, trademarks of NITTO BOSEKI CO., copolymer of DADMAC with maleic acid, e.g. PAS-410® available from NITTO BOSEKI CO., copolymer of DADMAC with diallyl(3-chloro-2-hydroxypropyl)amine hydrochloride, e.g. PAS-880®, available NITTO BOSEKI CO., dimethylamine-epichlorohydrine copolymers, e.g. Nalco 7135®, available from ONDEO NALCO or POLYFIX 700, trade name of SHOWA HIGH POLYMER Co.; other POLYFIX grades which could be used are POLYFIX 601, POLYFIX 301, POLYFIX 301A, POLYFIX 250WS, and POLYFIX 3000; NEOFIX E-117, trade name of NICCA CHEMICAL CO., a polyoxyalkylene polyamine dicyanodiamine, and REDIFLOC 4150, trade name of EKA CHEMICALS, a polyamine; MADAME (methacrylatedimethylaminoethyl=dimethylaminoethyl methacrylate) or MADQUAT (methacryloxyethyltrimethylammonium chloride) modified polymers, e.g. ROHAGIT KL280, ROHAGIT 210, ROHAGIT SL144, PLEX 4739L, PLEX 3073 from RÖHM, DIAFLOC KP155 and other DIAFLOC products from DIAFLOC COo., and BMB 1305 and other BMB products from EKA CHEMICALS; cationic epichlorohydrin adducts such as POLYCUP 171 and POLYCUP 172, trade names from HERCULES CO.; from Cytec industries: CYPRO products, e.g. CYPRO 514/515/516, SUPERFLOC 507/521/567; cationic acrylic polymers, such as ALCOSTAT 567®, available from CIBA, cationic cellulose derivatives such as CELQUAT L-200, H-100, SC-240C, SC-230M, trade names of STARCH & CHEMICAL CO., and QUATRISOFT LM200, UCARE polymers JR125, JR400, LR400, JR30M, LR30M and UCARE polymer LK; fixing agents from CHUKYO EUROPE: PALSET JK-512, PALSET JK512L, PALSET JK-182, PALSET JK-220, WSC-173, WSC-173L, PALSET JK-320, PALSET JK-320L and PALSET JK-350; polyethyleneimine and copolymers, e.g. LUPASOL, trade name of BASF AG; triethanolamine-titanium-chelate, e.g. TYZOR, trade name of DU PONT CO.; copolymers of vinylpyrrolidone such as VIVIPRINT 111, trade name of ISP, a methacrylamido propyl dimethylamine copolymer; with dimethylaminoethylmethacrylate such as COPOLYMER 845 and COPOLYMER 937, trade names of ISP; with vinylimidazole, e.g. LUVIQUAT CARE, LUVITEC 73W, LUVITEC VPI55 K18P, LUVITEC VP155 K72W, LUVIQUAT FC905, LUVIQUAT FC550, LUVIQUAT HM522, and SOKALAN HP56, all trade names of BASF AG; polyamidoamines, e.g. RETAMINOL and NADAVIN, trade marks of BAYER AG; phosphonium compounds such as disclosed in EP 609930 and other cationic polymers such as NEOFIX RD-5®, available from NICCA CHEMICAL CO.

[0183] Surfactants for the Ink-jet Recording Materials

[0184] Surfactants may be incorporated in the ink-jet recording material according to the present invention. They can be any of the cationic, anionic, amphoteric, and non-ionic surfactants disclosed in JP 62280068 A (CANON)

[0185] Suitable surfactants for use in the ink-jet recording material according to the present invention include N-alkylamino acid salts, alkylether carboxylic acid salts, acylated peptides, alkylsulfonic acid salts, alkylbenzene and alkylnaphthalene sulfonic acid salts, sulfosuccinic acid salts, a-olefin sulfonic acid salts, N-acylsulfonic acid salts, sulfonated oils, alkylsulfonic acid salts, alkylether sulfonic acid salts, alkylallylethersulfonic acid salts, alkylamidesulfonic acid salts, alkylphosphoric acid salts, alkylether-phosphoric acid salts, alkylallyletherphosphoric acid salts, alkyl and alkylallylpolyoxyethylene ethers, alkylallylform-aldehyde condensed acid salts, alkylallylethersulfonic acid salts, alkylamide-sulfonic acid salts, alkylphosphoric acid salts, alkyletherphosphoric acid salts, alkylal-lyletherphosphoric acid salts, alkyl and alkylallylpolyoxyethylene ethers, alkylallyl-formaldehyde condensed polyoxyethylene ethers, blocked polymers having polyoxypropylene, polyoxyethylene polyoxypropyl-alkylethers, polyoxyethyleneether of glycolesters, polyoxyethylene-ether of sorbitanesters, polyoxyethyleneether of sorbitolesters, poly-ethyleneglycol aliphatic acid esters, glycerol esters, sorbitane esters, propyleneglycol esters, sugaresters, fluoro C2-C10 alkyl-carboxylic acids, disodium N-perfluorooctanesul-fonyl glutamate, sodium 3-(fluoro-C6-C11-alkyl-oxy)-1-C3-C4 alkyl sulfonates, sodium 3-(&ohgr;-fluoro-C6-C8alkanoyl-N-ethylamino)-1-propane sulfonates, N-[3-(perfluorooctanesulfonamide)-propyl]-N,N-dimethyl-N-carboxy-methylene ammonium betaine, fluoro-C11-C20 alkylcarboxylic acids, perfluoro-C7-C13-alkyl-carboxylic acids, perfluorooctane sulfonic acid diethanolamide, Li, K and Na perfluoro-C4-C12-alkyl sulfonates, N-propyl-N-(2-hydroxyethyl)perfluorooctane sulfonamide, perfluoro-C6-C10-alkylsulfonamide-propyl-sulfonyl-glycinates, bis-(N-perfluorooctylsulfonyl-N-ethanolamino-ethyl)phosphonate, mono-perfluoro C6-C16 alkyl-ethyl phosphonates and perfluoroalkyl-betaine.

[0186] Suitable cationic surfactants for use in the ink-jet recording material according to the present invention include N-alkyl dimethyl ammonium chloride, palmityl trimethyl ammonium chloride, dodecyldimethyl-amine, tetradecyldimethylamine, ethoxylated alkyl guanidine-amine complex, oleamine hydroxypropyl bistrimonium chloride, oleyl imidazoline, stearyl imidazoline, cocamine acetate, palmitamine, dihydroxyethylcocamine, cocotrimonium chloride, alkyl polyglycolether ammonium sulphate, ethoxylated oleamine, lauryl pyridinium chloride, N-oleyl-1,3-diaminopropane, stearamidopropyl dimethylamine lactate, coconut fatty amide, oleyl hydroxyethyl imidazoline, isostearyl ethylimidonium ethosulphate, lauramidopropyl PEG-dimoniumchloride phosphate, palmityl trimethylammonium chloride, and cetyltrimethylammonium bromide.

[0187] Especially suitable surfactants for use in the ink-jet recording material according to the present invention are the fluorocarbon surfactants as described in e.g. U.S. Pat. No. 4,781,985 (JAMES RIVER GRAPHICS) having a structure of:

[0188] F(CF2)4-9CH2CH2SCH2CH2N+R3X− wherein R is a hydrogen or an alkyl group; and in U.S. Pat. No. 5,084,340 (KODAK) having a structure of:

[0189] CF3(CF2)mCH2CH2O(CH2CH2O)nR wherein m=2 to 10; n=1 to 18; R is hydrogen or an alkyl group of 1 to 10 carbon atoms. These surfactants are commercially available from DuPont and 3M. The concentration of the surfactant component in the ink-receiving layer is typically in the range of 0.1 to 2%, preferably in the range of 0.4 to 1.5% and is most preferably 0.75% by weight based on the total dry weight of the layer.

[0190] Crosslinking Agents for the Ink-jet Recording Materials

[0191] The ink-jet recording material according to the present invention may also contain a crosslinking agent. Crosslinking agents—also known as hardening agents or hardeners—will crosslink film forming binders. Hardening agents can be used in free or in blocked form. The crosslinking agent may be used alone or in combination with two or more other crosslinking agents. A combination of organic and inorganic crosslinking agents may be used.

[0192] Suitable crosslinking agents for use in the ink-jet recording material according to the present invention include formaldehyde and free dialdehydes, such as succinaldehyde and glutaraldehyde, blocked dialdehydes, active esters, sulfonate esters, active halogen compounds, isocyanate or blocked isocyanates, polyfunctional isocyanates, melamine derivatives, s-triazines and diazines, epoxides, active olefins having two or more active bonds, carbodiimides, zirconium complexes, e.g. BACOTE® 20, ZIRMEL® 1000 or zirconium acetate®, available from MEL CHEMICALS, titanium complexes, such as TYZOR® grades from DUPONT, isoxazolium salts subsituted in the 3-position, esters of 2-alkoxy-N-carboxy-dihydroquinoline, N-carbamoylpyridinium salts, hardeners of mixed function, such as halogen-substituted aldehyde acids (e.g. mucochloric and mucobromic acids), onium substituted acroleins and vinyl sulfones and polymeric hardeners, such as dialdehyde starches and copoly(acroleinmeth-acrylic acid), and oxazoline functional polymers, e.g. EPOCROS® WS-500, and EPOCROS® K-1000 series available from NIPPON SHOKUBAI CO, and maleic anhydride copolymers, e.g. GANTREZ® AN119 available from INTERNATIONAL SPECIALTY PRODUCTS.

[0193] In the practice of this invention boric acid is a preferred crosslinker.

[0194] The solvent, which constitutes the main portion of the crosslinking agent solution, is generally water, and may be an aqueous mixed solvent containing an organic solvent miscible with water.

[0195] As organic solvent, any solvent wherein the crosslinking agent can be dissolved may be used. Examples thereof include alcohols such as methanol, ethanol, isopropyl alcohol, and glycerin; ketones such as acetone and methyl ethyl ketone; esters such as methyl acetate and ethyl acetate; aromatic solvents such as toluene; ethers such as tetrahydrofuran; and halogenated hydrocarbon solvents such as dichloromethane.

[0196] The crosslinking agent is preferably supplied at the same time as the coating solution for forming the ink-receiving layer of the ink-jet recording material according to the present invention is applied. The crosslinking agent may have been previously added to the coating solution, or may be added just before coating. Furthermore, the crosslinking agent may also be supplied by using a second coating solution coated on top of the ink-receiving layer, but preferably this second coating solution is coated before the ink-receiving layer is coated. Cracks generated during drying of the ink-receiving layer can thereby be reduced.

[0197] Plasticizers for the Ink-jet Recording Materials

[0198] The ink-jet recording material according to the present invention may also comprise a plasticizer such as ethylene glycol, diethylene glycol, glycerol, 1,6-hexanediol, propylene glycol, polyethylene glycol, glycerol monomethylether, glycerol monochlorohydrin, ethylene carbonate, propylene carbonate, urea phosphate, triphenylphosphate, glycerol-monostearate, propylene glycol monostearate, tetramethylene sulfone, n-methyl-2-pyrrolidone, n-vinyl-2-pyrrolidone.

Industrial Applicability

[0199] The ink-jet recording material and the ink-jet ink according to the present invention can, for example, be used in ink-jet printing applications such as poster printing and printing of digitally recorded photographic images.

[0200] The present invention will now be described in detail by way of Examples hereinafter. However the invention is not limited to these examples.

EXAMPLES Measurement Methods

[0201] 1. Optical Density

[0202] The optical density was measured using a MacBeth TR1224 densitometer with a visual filter.

[0203] 2. Measurement of Light-fastness

[0204] The light-fastness was evaluated by measuring the optical density of the printed samples before and after being exposed to light in a fade-o-meter, XENOTEST 150 (trademark: Original Hanau) with 180 kLux during 16 hours.

[0205] The relative optical density loss (%) is calculated using the following equation: 1 relative optical density loss(%) = OD o - OD OD o × 100 ⁢   ⁢ %

[0206] wherein ODo is the optical density before light-exposure and OD is the optical density after light-exposure.

[0207] Preparation of the Coating Solution

[0208] To apply the image stabilizer to ink-jet recording material, a coating solution was prepared by adding an aqueous solution (between 2 to 10% by weight) of the image-stabilizing compounds to 170 parts of water.

[0209] Coating and Evaluation of the Coated Samples

[0210] The coating solutions were applied to a glossy porous medium (Agfajet Universal Instant Dry Photograde Paper Glossy available from AGFA-GEVAERT) to provide the invention samples INV-1 to INV-7. The concentration of the non-polymeric compound according to formula (I) was varied by varying the thickness of the applied coating solution such that a dry coating weight of 0.5 g/m2 of the image stabilizer was obtained. The application was performed by means of a doctor blade coater. The comparative sample COMP-1 was obtained by simply applying water to the glossy porous medium. The samples COMP-1 and INV-1 to INV-7 were allowed to dry at room temperature for 24 hours.

[0211] Color patches with 50% and 100% ink of cyan, magenta, yellow and black were printed by means of a printer HP970Cxi (trademark of Hewlett-Packard) on all samples. The black patches were obtained by printing cyan, magenta and yellow.

[0212] The samples COMP-1 and INV-1 to INV-7 were then evaluated for light-fastness. The results are summarized in Table 4. 4 TABLE 4 Image Stabilizer Relative optical density loss (%) Sample (0.5 g/m2) Yellow Magenta Cyan Black COMP-1 none 4.6 31.2 55.5 26.5 INV-1 SN-1 0.0 3.9 36.8 13.6 INV-2 SC-1 0.0 19.2 49.6 25.1 INV-3 SC-2 3.7 18.6 41.4 23.7 INV-4 SC-3 0.0 20.4 37.1 24.5 INV-5 SN-2 0.0 3.0 33.9 13.6 INV-6 SN-5 0.0 15.8 34.5 0.0 INV-7 SN-6 2.7 10.5 31.4 0.5

[0213] As can be seen from Table 4, the inventive samples INV-1 to INV-7 exhibit an important improvement in light-fastness when compared to the comparative sample COMP-1.

[0214] Having described in detail preferred embodiments of the current invention, it will now be apparent to those skilled in the art that numerous modifications can be made therein without departing from the scope of the invention as defined in the following claims.

[0215] All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.

[0216] The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.

[0217] Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Of course, variations of those preferred embodiments will become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.

Claims

1. An ink-jet recording material comprising a support and at least one ink-receiving layer containing at least one non-polymeric compound according to formula (I):

40
wherein,
R1 is selected from the group consisting of —CR2R3R4, —OCR5R6R7 and —NR8R9, R2, R3, R5, R6 and R8 are independently selected from the group consisting of hydrogen, unsubstituted saturated or unsaturated aliphatic groups, saturated or unsaturated aliphatic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring, unsubstituted saturated or unsaturated alicyclic groups and saturated or unsaturated alicyclic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring;
R4, R7 and R9 are independently selected from the group consisting of unsubstituted saturated or unsaturated aliphatic groups, saturated or unsaturated aliphatic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring, unsubstituted saturated or unsaturated alicyclic groups and saturated or unsaturated alicyclic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring;
R3 and R4 may represent the necessary atoms to form a 5- to 8-membered ring,
R5 and R7 may represent the necessary atoms to form a 5- to 8-membered ring, and
R8 and R9 may represent the necessary atoms to form a 5- to 8-membered ring.

2. An ink-jet recording material according to claim 1 wherein said recording material further comprises a filler in said at least one ink-receiving layer.

3. An ink-jet recording material according to claim 2 wherein said filler is an inorganic filler.

4. An ink-jet recording material according to claim 3 wherein said inorganic filler is selected from the group consisting of silica, alumina, alumina hydrate, and aluminum trihydroxide.

5. An ink-jet recording material according to claim 1 wherein the binder of the at least one ink-receiving layer is a hydrophilic binder.

6. An ink-jet recording material according to claim 5 wherein said hydrophilic binder is a polyvinyl alcohol.

7. Ink-jet recording material according to claim 1, wherein said non-polymeric compound according to formula (I) is selected from the group consisting of

41 42 43

8. An ink-jet ink containing at least one non-polymeric compound according to formula (I):

44
wherein,
R1 is selected from the group consisting of —CR2R3R4, —OCR5R6R7 and —NR8R9, R2, R3, R5, R6 and R8 are independently selected from the group consisting of hydrogen, unsubstituted saturated or unsaturated aliphatic groups, saturated or unsaturated aliphatic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring, unsubstituted saturated or unsaturated alicyclic groups and saturated or unsaturated alicyclic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring;
R4, R7 and R9 are independently selected from the group consisting of unsubstituted saturated or unsaturated aliphatic groups, saturated or unsaturated aliphatic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring, unsubstituted saturated or unsaturated alicyclic groups and saturated or unsaturated alicyclic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring;
R3 and R4 may represent the necessary atoms to form a 5- to 8-membered ring,
R5 and R7 may represent the necessary atoms to form a 5- to 8-membered ring, and
R8 and R9 may represent the necessary atoms to form a 5- to 8-membered ring.

9. Ink-jet ink according to claim 8, wherein said non-polymeric compound according to formula (I) is selected from the group consisting of

45 46 47

10. An ink-jet image comprising at least one ink-jet ink on an ink-jet recording material, wherein said ink-jet image contains a non-polymeric compound according to formula (I):

48
wherein,
R1 is selected from the group consisting of —CR2R3R4, —OCR5R6R7 and —NR8R9, R2, R3, R5, R6 and R8 are independently selected from the group consisting of hydrogen, unsubstituted saturated or unsaturated aliphatic groups, saturated or unsaturated aliphatic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring, unsubstituted saturated or unsaturated alicyclic groups and saturated or unsaturated alicyclic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring;
R4, R7 and R9 are independently selected from the group consisting of unsubstituted saturated or unsaturated aliphatic groups, saturated or unsaturated aliphatic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring, unsubstituted saturated or unsaturated alicyclic groups and saturated or unsaturated alicyclic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring;
R3 and R4 may represent the necessary atoms to form a 5- to 8-membered ring,
R5 and R7 may represent the necessary atoms to form a 5- to 8-membered ring, and
R8 and R9 may represent the necessary atoms to form a 5- to 8-membered ring.

11. Ink-jet image according to claim 10, wherein said non-polymeric compound according to formula (I) is selected from the group consisting of

49 50 51

12. A process for the use of a non-polymeric compound according to formula (I):

52
wherein,
R1 is selected from the group consisting of —CR2R3R4, —OCR5R6R7 and —NR8R9, R2, R3, R5, R6 and R8 are independently selected from the group consisting of hydrogen, unsubstituted saturated or unsaturated aliphatic groups, saturated or unsaturated aliphatic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring, unsubstituted saturated or unsaturated alicyclic groups and saturated or unsaturated alicyclic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring;
R4, R7 and R9 are independently selected from the group consisting of unsubstituted saturated or unsaturated aliphatic groups, saturated or unsaturated aliphatic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring, unsubstituted saturated or unsaturated alicyclic groups and saturated or unsaturated alicyclic groups substituted with heteroatoms, a substituted or unsubstituted aromatic or heteroaromatic ring;
R3 and R4 may represent the necessary atoms to form a 5- to 8-membered ring,
R5 and R7 may represent the necessary atoms to form a 5- to 8-membered ring, and
R8 and R9 may represent the necessary atoms to form a 5- to 8-membered ring; comprising the step of including said non-polymeric compound in an ink-jet ink, an ink-jet recording material or a liquid for coating on an ink-jet image.

13. Process according to claim 12, wherein said non-polymeric compound according to formula (I) is selected from the group consisting of

53 54 55

14. A method for stabilizing an image on an ink-jet recording material according to claim 1, comprising the steps of:

(1) preparing a coating solution comprising at least one compound according to formula (I), and
(2) coating said coating solution onto a support, an ink-receiving layer or an ink-jet image.
Patent History
Publication number: 20040191432
Type: Application
Filed: Mar 16, 2004
Publication Date: Sep 30, 2004
Inventors: Johan Loccufier (Zwijnaarde), Stefaan Lingier (Assenede)
Application Number: 10801356
Classifications
Current U.S. Class: Plural Ink Receptive Layers (428/32.24)
International Classification: B41M005/00;