Reclosable bag having tamper-evident membrane
A flexible, reclosable package having a reclosable zipper that includes a tamper-evident structure extending between the sealing flanges of the reclosable zipper. The tamper-evident structure is a frangible membrane extending across the open interior of the package and attached at each of its ends to one of the sealing flanges of the reclosable zipper. The frangible membrane is configured to rupture upon initial opening of the package to allow access to the open package interior.
The present application is based on and claims priority to U.S. Provisional Patent Application Ser. No. 60/502,994 filed on Sep. 15, 2003.
FIELD OF THE INVENTIONThe present invention concerns reclosable packages. In particular, the present invention describes packages having slider devices for opening and closing the packages, and also having one or more tamper-evident structures.
BACKGROUND OF THE INVENTIONFlexible packages, in particular resealable and recloseable packages, are frequently used for packaging of consumable goods. Goods that are not used completely when the package is initially opened rely on a zipper closure to reclose the package and keep the remaining contents fresh. Examples of consumable goods that are often packaged in packages, such as bags, with a zipper closure include potting soil, fertilizer, pet food, dog biscuits, vegetables, cereal, and many different foods edible by humans, including shredded cheese.
Often, the opening and closing of the zipper closure is facilitated by a slider device that is mounted on the zipper closure. The slider device is constructed to pry apart the interlocking zipper closure members when the slider device is moved in a first direction along the zipper, and to engage the interlocking zipper closure members when the slider device is moved in a second, opposite direction along the zipper. For some applications, a tamper-evident structure, to notify whether access has been gained to package contents, is desired. Improvements in these types of packages are desirable.
SUMMARY OF THE INVENTIONThe present disclosure relates to a flexible bag, having a resealable, reclosable zipper closure mechanism, opening and closing of which is accomplished by a slider device. The slider device is constructed and arranged for mounting on the closure construction and for interlocking and disengaging the first mating profile with the second mating profile. When the slider device is moved in a first direction, the first mating profile is engaged to the second mating profile; when the slider device is moved in a second opposite direction, the first mating profile is disengaged from the second mating profile. A first tamper-evident seal is provided on the exterior of the zipper closure so as to provide evidence whether access has been gained to the package. Additionally, an internal tamper-evident structure, such as a second tamper-evident structure is included in the package to protect the package contents and isolate those contents from external atmosphere effects, which will degrade the food products.
In particular, the disclosure is directed to a flexible, reclosable package comprising first and second panel sections defining an interior. A zipper closure is sealed to each of first and second panel sections along a top edge of the package, the zipper closure extending from a first side edge to a second side edge and comprising first and second mating profiles. A slider device, constructed and arranged for mounting on the zipper closure and for interlocking the first mating profile with the second mating profile when the slider device is moved in a first direction and disengaging the first mating profile from the second mating profile when the slider device is moved in a second opposite direction, is operably mounted on the zipper closure. Disposed at the top edge and encasing a first portion of the zipper closure is a first tamper-evident structure. The first tamper-evident structure may have an opening exposing the slider device or may completely cover the slider device.
The zipper closure of the present invention includes a frangible membrane that extends across the open interior of the reclosable package between the opposed sealing flanges formed on the opposed mating profiles. The frangible membrane is formed in part of a material having a lower strength than the material forming the mating profiles such that the frangible membrane ruptures upon initial opening of the reclosable package. Alternatively, the frangible membrane can be formed of a material similar to the material forming the mating profiles with the frangible membrane including a line or area of weakness that allows the frangible membrane to rupture along the line of weakness. The frangible membrane provides a hermetic seal between the mating profiles prior to initial opening of the product package.
Methods of making such a package, and methods of using such a package, are also disclosed.
BRIEF DESCRIPTION OF THE DRAWINGS
The addition of a slider device to a flexible package, such as a bag, is advantageous to aging or arthritic persons not having the physical ability to use just a zipper closure to reseal a bag. Additionally, the addition of a slider device to a flexible package facilitates the use of the bag by users of all ages and abilities. The presence of an external tamper-evident structure provides assurance that undesired access has not been gained to the interior and contents of the package.
A flexible, reclosable package 10 is shown in
Side panels 12, 14 are connected to each other at each of side edges 13, 17, bottom edge 15, and top edge 19. In
A zipper closure arrangement 20 (shown partially in phantom in
A slider device 30 is mounted on zipper closure 20 to facilitate opening and closing of zipper closure 20. Slider devices and how they function to open and close zipper closures, in general, are taught for example, in U.S. Pat. Nos. 5,063,644; 5,301,394; 5,442,837, and 5,664,229, each of which is incorporated by reference herein. A preferred slider device is taught in U.S. Pat. Nos. 6,293,701 and D434,345 and incorporated herein by reference in their entirety. Although shown schematically in
Two portions of zipper closure 20, one close to first side edge 13 and another close to second side edge 17, act as slider stop areas; these slider stop areas are preferably crushed, such as by ultrasonic crushing, at crush areas 23, 27 in
A notch (not shown) is preferably disposed within zipper closure 20. The notch is designed to provide a “park place” into which slider device 30 settles when zipper closure 20 is sealed. Such a notch may decrease any tendency for an incomplete interlock between first mating profile 22 and second mating profile 24. Examples of notches are disclosed, for example, in U.S. Pat. Nos. 5,067,208 and 5,301,395, each of which is incorporated by reference herein.
In
Tamper-evident structure 35 is formed by sealing the tops of side panels 12, 14 over zipper closure 20 at top edge 19, as best seen in
Referring now to
In order to gain access to the package interior 11, slider device 30 must be moved along zipper closure 20, which can only be done if the first tamper-evident structure 35 has been penetrated; typically first tamper-evident structure 35 has to be removed. The first tamper-evident structure 35 includes an area of weakness 38, which allows for easy removal of tamper-evident structure 35. In some package embodiments, area of weakness 38 is a perforation line, laser score, tear-strip, zip strip, or any type of weakened area that allows for easy removal of tamper-evident structure 35 to expose zipper closure 20 so that slider device 30 can be moved. Area of weakness 38 extends along the length of tamper evident-structure 35 and is positioned below zipper closure 20, to minimize any remnants of tamper evident-structure 35 that could interfere with the movement of slider device 30 along zipper closure 20.
When tamper-evident structure 35 is present over zipper closure 20, the true top edge 29 of package 10 is encased within tamper-evident structure 35. Typically, the top edge 29 is defined by first and second mating profiles 22, 24. When tamper-evident structure 35 has been removed at area of weakness 38, the true top edge 29 is exposed and is the top most portion of package 10, not including slider device 30. There are no further film sections or other structures that extend above top edge 29.
As illustrated in
As illustrated in
Referring now to
In a preferred embodiment of the invention, the frangible membrane 42 has a width of 0.75 inches and a thickness of 0.002 inches. Each of the sealing flanges 26, 28 has a preferred thickness of 0.007 inches and a width of 0.937 inches. The widths of the structures in the zipper closure 20 are provided for illustrative purposes only, and form no part of the present invention.
The package 10 of
A topmost portion of each of side panels 12, 14 is brought over to encase zipper closure 20 and slider device 30. By the term “topmost”, it is meant the portions of side panels 12, 14 not defining interior 11 (
Side edges 13, 17 are made typically by thermally sealing, and optionally cutting, side panels 12, 14. Side edges 13, 17 can be made before or after tamper-evident structure 35 is made.
To open the bag construction of
Once the first and second mating profiles 20, 22 have been unmated, the user can grasp the profiles to tear the frangible membrane 42 and gain access to the bag interior 11. As shown in
Referring now to
As with the previous embodiments, the frangible member 42 is preferably formed from a material different from than the material used to form the mating profiles 22, 24 such that the frangible membrane 42 has a lower strength than the mating profiles 22, 24. The frangible membrane 42 is preferably co-extruded with the profiles 22 and 24 to form the structure shown in
As shown in
When heat and pressure is applied by the sealing jaws 56 in a direction shown by arrows 54, the non-sealing material 52 prevents the first end 46 and second end 48 of the frangible membrane 42 from sealing together. In this manner, the frangible membrane 42 may be applied to packages 10 according to techniques for manufacture that are generally well known in the art of packaging.
According to the embodiment shown in
The above specification is believed to provide a complete description of the manufacture and use of particular embodiments of the invention. Many embodiments of the invention can be made without departing from the spirit and scope of the invention.
Claims
1. A flexible, reclosable package comprising:
- (a) first and second panel sections defining an interior, a top edge, a bottom edge, and first and second side edges extending between the top edge and the bottom edge;
- (b) a zipper closure comprising first and second mating profiles; (i) the first mating profile including a first sealing flange attached to the first panel section adjacent to the top edge and extending from the first side edge to the second side edge; (ii) the second mating profile including a second sealing flange attached to the second panel section adjacent to the top edge extending from the first side edge to the second side edge;
- (c) a slider device operably mounted on the zipper closure and being moveable between a first position adjacent to the first side edge and a second position adjacent to the second side edge; (i) the slider device being constructed and arranged to interlock the first mating profile with the second mating profile when the slider device is moved in a direction from the second position to the first position; (ii) the slider device being constructed and arranged to disengage the first mating profile from the second mating profile when the slider device is moved in a direction from the first position to the second position; and
- (d) a tamper-evident structure attached between the first sealing flange and the second sealing flange.
2. The flexible, reclosable package of claim 1 wherein the tamper-evident structure is a frangible membrane having a first end connected to the first sealing flange and a second end connected to the second sealing flange.
3. The flexible, reclosable package of claim 2 wherein the frangible membrane is formed from a first material and the first and second mating profiles are formed from a second material where the first material is weaker than the second material.
4. The flexible, reclosable package of claim 3 wherein the frangible membrane is continuous throughout its length.
5. The flexible, reclosable package of claim 4 further comprising a second tamper-evident structure encasing the zipper closure such that the second tamper-evident structure must be removed prior to movement of the slider device along the zipper closure.
6. The flexible, reclosable package of claim 2 further comprising a layer of non-sealing material disposed along the interior of the first and second ends of the frangible membrane.
7. The flexible, reclosable package of claim 6 wherein the non-sealing material is arranged to prevent the first and second ends of the frangible membrane from sealing together when the first and second sealing flanges are attached to the first and second panels.
8. The flexible, reclosable packaging of claim 1 wherein the frangible membrane forms a hermetic seal between the first sealing flange and second sealing flange.
9. The flexible, reclosable package of claim 2 wherein the frangible membrane is formed from a material selected from the group consisting of polyolefin, polypropylene, EVOH, Saran, Nucrel, foil and metalized polyester.
10. The flexible, reclosable package of claim 1 wherein the tamper-evident structure is a frangible membrane having a first end connected to the first sealing flange and a second end connected to the second sealing flange, wherein the frangible membrane includes a line of weakness between the first end and the second end.
11. A flexible, reclosable package comprising:
- (a) first and second panel sections defining an interior, a top edge, a bottom edge, and first and second side edges extending between the top edge and the bottom edge;
- (b) a zipper closure comprising first and second mating profiles; (i) the first mating profile including a first sealing flange attached to the first panel section adjacent the top edge and extending from the first side edge to the second side edge; (ii) the second mating profile including a second sealing flange attached to the second panel section adjacent the top edge extending from the first side edge to the second side edge; and
- (c) a tamper evident structure attached between the first sealing flange and the second sealing flange.
12. The flexible, reclosable package of claim 11 wherein the tamper-evident structure is a frangible membrane having a first end connected to the first sealing flange and a second end connected to the second sealing flange.
13. The flexible, reclosable package of claim 12 wherein the frangible membrane is formed from a first material and the first and second mating profiles are formed from a second material where the first material is weaker than the second material.
14. The flexible, reclosable package of claim 13 wherein the frangible membrane is continuous throughout its length.
15. The flexible, reclosable package of claim 12 further comprising a layer of non-sealing material disposed along the interior of the first and second ends of the frangible membrane.
16. The flexible, reclosable package of claim 15 wherein the non-sealing material is arranged to prevent the first and second ends of the frangible membrane from sealing together when the first and second sealing flanges are attached to the first and second panels.
17. The flexible, reclosable packaging of claim 12 wherein the frangible membrane forms a hermetic seal between the first sealing flange and second sealing flange.
18. The flexible, reclosable package of claim 12 wherein the frangible membrane is formed from a material selected from the group consisting of polyolefin, polypropylene, EVOH, Saran, Nucrel, foil and metalized polyester.
19. The flexible, reclosable package of claim 12 wherein the tamper-evident structure is a frangible membrane having a first end connected to the first sealing flange and a second end connected to the second sealing flange, wherein the frangible membrane includes a line of weakness between the first end and the second end.
Type: Application
Filed: May 10, 2004
Publication Date: Mar 24, 2005
Inventor: Paul Tilman (Sherwood, WI)
Application Number: 10/843,235