Cleaning pad and method of obtaining a clean surface thereon
A sponge and a scouring pad in which an outer surface layer can be peeled away to expose a clean surface when the outer surface of the sponge or scouring pad becomes soiled. A method of obtaining a clean surface on a sponge or scouring pad is also disclosed, wherein a predetermined thickness of the material of the sponge or pad is grasped and peeled away to expose a clean surface.
This application claims the benefit of prior U.S. Provisional Patent Applications Ser. No. 60/488,539, filed Jul. 18, 2003, and Ser. No. 60/569,660, filed May 7, 2004.
TECHNICAL FIELDThis invention relates to cleaning tools, and more particularly, to a renewable cleaning pad, namely, a sponge or scouring pad in which soiled layers can be removed to expose a clean surface, thereby prolonging the useful life of the cleaning pad.
Background Art
Sponges and scouring pads are used in households and different types of industries for many diverse tasks. For example, sponges are commonly used for cleaning various surfaces, such as kitchen counter tops, wall surfaces, and floors, or for washing dishes, or washing automobiles, and the like. Sponges also are used for applying or removing cosmetics, or to apply paint or stain to a surface, and for many other purposes. Scouring pads, being more abrasive, typically are used for cleaning surfaces that are soiled with more difficult to remove contaminants, such as, for example, barbecue grills, cooking utensils, and the like, or for removing paint from a surface, or for other similar tasks. Inevitably, with continued use the outer surface of the sponge or scouring pad becomes contaminated or soiled to the point that it is no longer satisfactory for use. It generally is only the external surface of the sponge or scouring pad that is dirty, and the internal body of the sponge or scouring pad remains relatively clean. However, since conventional sponges and scouring pads are manufactured as integral, one-piece blocks or bodies of material, when the outer surface becomes unsatisfactory for use, it is necessary to discard the entire sponge or scouring pad and replace it with a new one. This means that every time a sponge or scouring pad is thrown away, a very large portion of the sponge or scouring pad material is unnecessarily wasted. Moreover, conventional sponges as typically used for household cleaning chores, for example, and scouring pads, in particular, are relatively thin and uncomfortable to use for some tasks.
U.S. Pat. No. 6,405,403 and published pending US applications 2002/0083964, 2002/0118993 and 2004/0031119, all disclose cleaning implements in which discrete, individual, thin sheets of cleaning material are laminated together in layers so that when the outer sheet becomes soiled or unsuitable for use, it can be peeled off the stack and discarded, exposing a clean sheet for use. The cleaning material is described as a non-woven or a paper towel-like bibulous material, or a bibulous sponge-like or woven material. There is no suggestion of a sponge or scouring pad body that is made in one integral unitary piece, but in which an outer layer can be removed to expose a clean surface.
Accordingly, there is need for a sponge and/or scouring pad in which an outer surface layer can be removed to expose a clean surface for continued use of the sponge and/or scouring pad.
DISCLOSURE OF THE INVENTIONThe present invention comprises a cleaning pad in which an outer surface layer can be removed to expose a clean surface, thus prolonging the useful life of the cleaning pad and minimizing waste. As used herein, “cleaning pad” is intended to encompass both sponges and scouring pads, and specifically, an integrally formed one-piece sponge or scouring pad.
The cleaning pad of the invention (sponge or scouring pad) can be combined with known accessories, such as dish washing handles, mops, soap dispensers, and the like.
A scouring pad according to the present invention may be manufactured of conventional materials using substantially conventional manufacturing techniques. The difference between the prior art and the scouring pad of the invention is that an outer surface layer of the scouring pad of the invention can be removed to expose a clean surface, thereby prolonging the useful life of the scouring pad. Any one or a combination of several ways achieves this.
In a first embodiment, as shown in
Depending upon the material and construction of the pad, it may be possible in some instances to separate the fibers uniformly along a plane to enable a thinner layer to be peeled away, as shown in
A second embodiment of the invention is shown in
A third embodiment is shown in
A fourth embodiment of the invention is shown in
A fifth embodiment is shown in
Alternatively, inserts can be placed inside the mold cavity during manufacture of the sponge, arranged in such a way that the material of the sponge is kept separated at predetermined locations during the injection process, thus forming planes of weakness in the sponge body along which a layer of sponge can be separated from the main body.
A variation of the scouring pad is shown in
A similar configuration of the sponge is shown in
The foregoing, as well as other objects and advantages of the invention, will become apparent from the following detailed description when taken in conjunction with the accompanying drawings, wherein like reference characters designate like parts throughout the several views, and wherein:
The scouring pad 10 shown in the embodiment of
In the second embodiment shown in
A variation of the third embodiment is shown in
A fourth embodiment is shown in
Alternatively, and as shown in
A fifth embodiment of the invention is shown in
A variation of the
A variation of the sponge is shown at 60 in
Although particular embodiments of the invention are illustrated and described in detail herein, it is to be understood that various changes and modifications may be made to the invention without departing from the spirit and intent of the invention as defined by the scope of the appended claims.
Claims
1. A cleaning pad in which an outer, soiled surface of the pad can be removed to expose a clean surface, said cleaning pad comprising a one-piece, integrally formed, unitary body formed of a material capable of being separated along planes parallel to the soiled surface so that a layer of the material containing the soiled surface can be peeled away from the pad to expose the clean surface.
2. A cleaning pad as claimed in claim 1, wherein:
- said material comprises a sponge material.
3. A cleaning pad as claimed in claim 1, wherein:
- said material comprises a compressed bundle of tangled fibers.
4. A cleaning pad as claimed in claim 1, wherein the pad has the shape of a truncated pyramid.
5. A scouring pad in which an outer, soiled surface layer of the pad can be removed to expose a clean surface, comprising:
- a one-piece, integrally formed, unitary scouring pad body formed of a material adapted for scouring a surface, said material being interrupted in predetermined locations to define a weakened area lying in a plane parallel to the soiled surface and along which the material may be separated in a layer to expose a clean surface.
6. A scouring pad as claimed in claim 5, wherein:
- the interruptions in the material are formed by one or more cuts made in the pad, extending laterally across the interior of the pad from at least one edge thereof.
7. A scouring pad as claimed in claim 5, wherein:
- the interruptions in the material are formed by one or more separation sheets embedded in the material of the pad, said sheets having at least one opening through which the material is connected between adjacent layers.
8. A cleaning pad, comprising:
- a scouring pad laminated to a sponge, said scouring pad formed in separable layers that may be peeled off the pad to expose a clean surface when an outer surface of the scouring pad becomes soiled.
9. A sponge in which an outer, soiled surface layer of the sponge can be removed to expose a clean surface, comprising:
- a one-piece, integrally formed, unitary sponge body formed of a sponge-like material, said material being interrupted in predetermined locations to define a weakened area lying in a plane parallel to the soiled surface and along which the material may be separated in a layer to expose a clean surface.
10. A sponge as claimed in claim 9, wherein:
- the interruptions in the material are formed by one or more cuts made in the sponge, extending laterally across the interior of the sponge from at least one edge thereof.
11. A sponge as claimed in claim 9, wherein the sponge has the shape of a truncated pyramid.
12. A method of exposing a clean surface on a scouring pad when a surface thereof becomes soiled, comprising the steps of:
- providing a unitary, integrally formed, one-piece scouring pad having a first predetermined thickness and made of a material capable of being separated;
- grasping a second predetermined thickness of the material at an edge portion of the pad and peeling the material back to remove a layer of the material to expose said clean surface.
13. A method of exposing a clean surface on a sponge when a surface thereof becomes soiled, comprising the steps of:
- providing a unitary, integrally formed, one-piece sponge having a first predetermined thickness and made of a material capable of being separated;
- grasping a second predetermined thickness of the material at an edge portion of the sponge and peeling the material back to remove a layer of the material to expose said clean surface.
14. A method as claimed in claim 13, including the steps of:
- forming cuts or slits in the body of the sponge to define weakened areas along which the layer of material is removed.
Type: Application
Filed: Jul 16, 2004
Publication Date: Jan 19, 2006
Inventors: Ramon Moser (Lake Mary, FL), Donald Berry (DeBary, FL)
Application Number: 10/892,602
International Classification: A47L 13/16 (20060101);