EXTRACTION OF FOUNDATION IN OFFSHORE PLATFORMS

Abstract

The present invention provides a foundation that facilitates the extraction process by minimizing the soil resistance. When the foundation is lowered onto a seabed, it penetrates the seabed and experiences soil resistance therefrom. In particular, the suction generated at the base of the foundation contributes significantly to the soil resistance. The foundation is configured to uniformly distribute pressurized fluid to the base external via a plurality of outlets. The outlets are terminated with an interface layer to allow the transfer of pressurized fluid to the base external and prevent the ingress or seabed sediments into the body. The pressurized fluid released to the base external increases the pore pressure at the base external, thus minimizing the suction at the base.

Description

FIELD OF THE INVENTION

The present invention generally relates to offshore technology, and more particularly to the effective extraction of foundations supporting offshore platforms.

BACKGROUND OF THE INVENTION

Offshore platforms are used extensively for construction of piers and bridges, drilling for natural resources and laying underwater cables. One particular offshore platform is a mobile drilling rig that is mainly used for oil drilling and gas well operations in water depths up to 120 meters. A typical mobile drilling rig has three supporting legs, each leg being able to extend independently through a jacking-up system. The base of each leg comprises a foundation or footing known as a “spudcan”. Nowadays, the foundations of most drilling rigs are equipped with an integrated water jetting system to assist in the extraction of the foundations.

When the drilling rig is moved to a desired drilling location, the legs of the drilling rig are extended until the foundations rest upon the seabed. Throughout the entire drilling operation, the foundations may penetrate deeply into the seabed, thus experiencing soil resistance therefrom. When the drilling rig needs to be relocated, the legs have to be extracted from the seabed. During this stage, the buoyancy of the drilling rig's hull is utilized to overcome the soil resistance exerted on the foundations. The hull is lowered by the jacking-up system controlling each leg to produce the buoyant force. Furthermore, the integrated water jetting system provides highly pressurized water through the outlets located on the foundation during the extraction process. The water jetting system aims to fluidize the soil surrounding the foundation to facilitate the extraction process. Field observations have shown that conventional water jetting system is unable to provide an effective extraction of the foundation. As such, the extraction rate depends largely on the capacity of the jacking-up system, which is usually limited. In cases where the foundations experience large soil resistance, the jacking-up system is required to operate for a longer period in order to provide sufficient buoyant force to overcome the large soil resistance. This delay is a huge factor for the increasing cost in the industry. Furthermore, continuous extraction attempts to overcome large soil resistance may harm the structural integrity of the drilling rig. Therefore, the extraction process can be considered as one of the critical phases in drilling rig operations.

U.S. Pat. No. 4,761,096 discloses a universal footing with jetting system for marine platforms and structures. More specifically, the disclosed universal footing comprises a spud-can that functions as a footing base to distribute loadings over a large soil area, and an internal jetting system to fluidize the soil around the footing. Fluidization of the surrounding soil aims to facilitate the penetration of the footing into the seabed and also the extraction of the footing from the seabed. The disclosed universal footing addresses the difficulties encountered during the penetration and retrieval of the footing, but has its drawbacks. For example, the method of distributing pressurized water to fluidize the surrounding soil during extraction could cause channeling effects. Specifically, the jetting system provides pressurized water into the soil through jet nozzle openings located on the spud-can. Some of these nozzle openings could create channeling in the soil once the water pressure is released into the surrounding soil, thereby resulting in a pressure drop at the remaining nozzle openings. Thus, the disclosed universal footing may not fluidize the surrounding soil effectively. Furthermore, studies on soil liquefaction had shown that clayey soil does not fluidize. As such, the disclosed universal footing may not be as effective when deployed in areas with clayey seabed soils.

In addition, the inventor of U.S. Pat. No. 4,761,096 describes the experimental details of the footing penetration and extraction processes in two publications, namely “A Universal Footing With Jetting” presented in the Offshore Technology Conference in 1987 and “Effect of Jetting on Footing Penetration and Pullout” presented in the International Offshore and Polar Engineering Conference in 1995. The experiments disclosed in the above publications suggest good performance of the universal footing only in limited conditions. For example, the experiments were performed in a test pit containing fine to medium sand with a surface water of depth 0.46 m. The model footing used has a diameter of 0.6 m, a submerged weight of 90 kg and a penetration depth of 1.52 m. This small scale model experimented under 1-g conditions does not provide an accurate simulation of real conditions, wherein the footings deployed have larger diameters and the footing experiences higher levels of stress. In field situations, the footing has diameters ranging from 10 to 25 m and is deployed in water depths up to 120 m. The penetration of the footing can reach up to 20 m in depth. The seabed may also comprise clayey sediments that are less permeable compared to fine and medium sand. As mentioned above, clayey soil does not fluidize. As such, the disclosed experiments do not provide a realistic simulation of the actual field conditions.

Therefore, there is an imperative need to have an effective and efficient method for extracting the foundation of an offshore platform. This invention satisfies this need by disclosing an improved foundation that is able to minimize the soil resistance so as to facilitate the extraction process. Furthermore, the present invention is designed to be easily implemented into existing offshore platforms. Other advantages of this invention will be apparent with reference to the detailed description.

SUMMARY OF THE INVENTION

The present invention provides a foundation for use in offshore platforms and a system for extraction the foundation penetrated in a seabed.

Accordingly, in one aspect, the present invention provides a foundation comprising a body having a base, wherein the body is adapted to receive pressurized fluid; and a plurality of outlets disposed on the base, wherein the plurality of outlets are terminated with an interface layer for allowing pressurized fluid to be released to the base external and preventing the ingress of seabed sediments into the body, whereby the body is configured to provide a uniform distribution of the pressurized fluid to the base external through the plurality of porous outlets, wherein the pressurized fluid released through the plurality of porous outlets increases the pore pressure at the base external, and thereby minimizing the suction on the base.

In another aspect, the present invention provides a system for extracting an offshore platform foundation penetrated in a seabed, comprising a channel for transferring pressurized fluid to the foundation; a chamber disposed within the foundation, wherein the chamber is adapted to receive pressurized fluid from the channel; and a plurality of outlets disposed on the base of the foundation, wherein the plurality of outlets are terminated with an interface layer for allowing pressurized fluid to be released to the base external and preventing the ingress of seabed sediments into the chamber, whereby the chamber regulates the pressurized fluid received, thereby providing a uniform distribution of the pressurized fluid to the base external via the plurality of porous outlets, wherein the pressurized fluid released through the plurality of porous outlets increases the pore pressure at the base external, thereby minimizing the suction on the base.

BRIEF DESCRIPTION OF THE DRAWINGS

Preferred embodiments according to the present invention will now be described with reference to the drawings, in which like reference numerals denote like elements.

FIG. 1 illustrates a cross-sectional side view of a foundation.

FIG. 2 illustrates a bottom view of a foundation comprising a plurality of outlets according to one embodiment of the present invention.

FIG. 3 illustrates a cross-sectional side view of an outlet with an interface material according to one embodiment of the present invention.

FIG. 4 illustrated an alternative bottom view of a foundation comprising a plurality of outlets according to another embodiment of the present invention.

FIG. 5 illustrates the contribution of the suction force and the overlying soil resistance to the net soil resistance of a penetrated foundation, with respect to the operation period.

FIG. 6 illustrates the behavior of the pore pressure at the base of the foundation without the application of an external pressure.

FIG. 7 illustrated the behavior of the pore pressure at the base of the foundation under the application of an external pressure.

DETAILED DESCRIPTION OF THE INVENTION

The present invention may be understood more readily by reference to the following detailed description of certain embodiments of the invention.

Throughout this application, where publications are referenced, the disclosures of these publications are hereby incorporated by reference, in their entireties, into this application in order to more fully describe the state of art to which this invention pertains.

The present invention provides a foundation for an offshore platform that enables the extraction process to be performed effectively and efficiently. In one embodiment, the foundation 1 comprises an upper body 10 and a lower body 20, wherein the upper body 10 and lower body 20 have a frustum shape (see FIG. 1). It should be understood by one skilled in the art that the foundation 1 can take on other shapes. For instance, a caisson is contemplated. The base 22 of the lower body 20, which also refers to as the base 22 of the foundation 1, comprises a plurality of outlets 24 and a spigot 26. A chamber 30 is located within the lower body 20, wherein the chamber is configured to receive pressurized fluid 60, for example water. The pressurized fluid 60 is supplied from a source (not shown) located at the hull of the offshore platform to the foundation 1 via a pipeline 40, wherein the pipeline is connected to the upper body 10. In specific, the pressurized fluid 60 from the pipeline 40 is channeled to the chamber 30 via a plurality of conduits 12, wherein the conduits are disposed in the upper body 10 of the foundation 1.

When the pressurized fluid 60 is channeled to the chamber 30, the pressurized fluid is regulated in the chamber and distributed uniformly over the plurality of outlets 24. The height and base area of the chamber 30 is configured to ensure the proper regulation and uniform distribution of pressurized fluid 60 over the plurality of outlets 24. Furthermore, the chamber is preferably made from materials that are able to withstand high pressure, for example steel. In existing foundations 1, the internal framework of the lower body 20 is typically composed of several compartments or cubicles. These compartments can be interconnected to form the chamber 30. Furthermore, the interconnected compartments allow equalization of the pressurized fluid 60 received by each compartment. This ensures the uniform distribution of pressurized fluid 60 through the plurality of outlets 24.

In a preferred embodiment, the plurality of outlets 24 are disposed at the base 22 of the foundation 1 in an arrangement illustrated in FIG. 2. Each of the outlets 24 is adapted to terminate with an interface material 50, for example porous metal (see FIG. 3). The interface material 50 acts as a membrane that allows the transfer of pressurized water through the outlet 24 to the external of the base 22, and prevents the ingress of seabed sediments into the chamber 30. Furthermore, the interface material 50 must be able to withstand the pressure exerted by the soil surrounding the base of the foundation during the entire operation period. The interface material 50 is preferably made from porous materials with a pore size smaller than clay particles, for example steel. In an alternative embodiment, four triangular outlets 24′ are arranged at the base 22 (see FIG. 4). The outlets 24′ are also adapted to terminate with the interface material 50. The arrangement and number of outlets can be manipulated to provide effective transfer of pressurized fluid 60 to the external of the base 22.

As afore-discussed, the foundations 1 supporting the structural weight of the offshore platform may penetrate deeply into the seabed when they are first lowered. The conical spigot 26 at the base 22 of the foundation 1 provides additional structural stability for the offshore platform. As the foundation 1 penetrates deeply into the seabed, soil deposits on top of the foundation 1 and surrounds the base 22 as well.

Centrifuge tests were performed to simulate the actual field conditions of the foundation 1 penetrating into clayey seabed. The tests utilize a centrifuge model to overcome the limitations of the 1-g model test adopted in the afore-discussed prior art. In FIG. 5, a series of tests consistently show that the net soil resistance 110 during the extraction of the foundation 1 consists of two main components: the suction 112 of the soil at the base of the foundation 1 and the overlying soil resistance 114 at the top of the foundation. In particular, suction 112 increases at a much higher rate over a predetermined period of time compared to that of the overlying soil resistance 114. Over a longer operation period, suction 112 contributes significantly, up to 60%, to the net soil resistance 110. The present invention minimizes the suction 112 effectively so as to facilitate the extraction process of the foundation 1.

In general, the water in the pores of soil is known as pore water. The pressure within the pore water is referred to as the pore pressure. Suction 112 can be defined as negative excess pore pressure with respect to the hydrostatic pressure at the base 22 of foundation 1. This negative excess pore pressure is induced by the extraction of foundation 1. Hydrostatic pressure can be referred to as the pore pressure for any given depth where there is no water flow. FIG. 6 illustrates the behavior of the pore pressure at the base 22, wherein pore pressure at the base increases with depth. Experimental studies on the present invention have shown that a portion of the extraction-induced excess pore pressure in the soil surrounding the base 22 of the foundation 1 transforms into suction 112. The magnitude of suction 112 depends on the pore pressure prior to the extraction of the foundation 1. Referring again to FIG. 6, the pore pressure at the base 22 increases during the penetration of the foundation 1 into the seabed, wherein the foundation stabilizes at a stage 210. Thereafter, the pore pressure starts to dissipate during an extended operation period until it reaches a level proximal to the hydrostatic pressure, as shown in stage 220. When the foundation 1 is extracted during stage 220, the extraction-induced excess pore pressure transforms into suction 112. Continual uplift of the foundation 1 is required to overcome the maximum suction 112 at stage 230, followed by the remaining overlying soil resistance 114 until the foundation 1 can be fully extracted at stage 240.

The present invention improves the extraction of the foundation 1 by increasing the pore pressure at the base 22 prior to the extraction, and supplying pressure throughout the extraction process to compensate for the suction 112 that would have developed at the base 22. As such, an external pressure needs to be supplied at the base 22 to build up the pore pressure at the base external. Preferably, the pore pressure is accumulated to the maximum level as shown in stage 250 of FIG. 7 when the extraction starts. This provides for an initial pressure that is sufficient to compensate for the negative pressure (suction 112) that is generated during the extraction process.

The pressurized fluid 60 acts as a means for the transferring the external pressure to the base 22. Pressurized fluid 60 is first supplied to the chamber 30 from the pipeline 40 via the plurality of conduits 12. The chamber 30 regulates the pressurized fluid 60 received and provides a uniform distribution of the pressurized fluid through the plurality of outlets 24. The pressurized water transferred to the base 22 external builds up the pore pressure of the soil surrounding the base 22. Furthermore, the uniform distribution of pressurized water through the plurality of outlets 24 minimizes any channeling effects that may result from the water jetting system discussed above. The size and arrangement of the plurality of outlets are designed to ensure that the coverage area of the pressurized fluid 60 released from one outlet overlaps the neighboring outlets. This ensures that the pore pressure build-up over at the entire base 22. Pressure sensors (not shown) can be mounted at the base 22 to monitor the pressure thereof.

While the present invention has been described with reference to particular embodiments, it will be understood that the embodiments are illustrative and that the invention scope is not so limited. Alternative embodiments of the present invention will become apparent to those having ordinary skill in the art to which the present invention pertains. Such alternate embodiments are considered to be encompassed within the spirit and scope of the present invention. Accordingly, the scope of the present invention is described by the appended claims and is supported by the foregoing description.

Claims

1. A foundation for use in an offshore platform comprising:

a body having a base, wherein the body is adapted to receive pressurized fluid; and

a plurality of outlets disposed on the base, wherein the plurality of outlets are terminated with an interface layer for allowing pressurized fluid to be released to the base external and preventing the ingress of seabed sediments into the body,

whereby the body is configured to provide a uniform distribution of the pressurized fluid to the base external through the plurality of porous outlets, wherein the pressurized fluid released through the plurality of porous outlets increases the pore pressure at the base external, and thereby minimizing the suction on the base.

2. The foundation of claim 1 further comprising a chamber disposed within the body, wherein the chamber is adapted to receive pressurized fluid, thereby regulating the pressurized fluid to provide a uniform distribution of the pressurized fluid through the plurality of outlets.

3. The foundation of claim 1, wherein the plurality of outlets are arranged to ensure that the coverage area of the pressurized fluid released from one outlet overlaps the neighboring outlets.

4. The foundation of claim 1, wherein the interface layer is made from porous materials.

5. The foundation of claim 1, wherein the base further comprises a pressure sensor to monitor the pore pressure at the base external.

6. The foundation of claim 1, wherein the body of the foundation is a spudcan.

7. The foundation of claim 1, wherein the body of the foundation is a caisson.

8. A system for extracting an offshore platform foundation penetrated in a seabed, comprising:

a channel for transferring pressurized fluid to the foundation;

a chamber disposed within the foundation, wherein the chamber is adapted to receive pressurized fluid from the channel; and

a plurality of outlets disposed on the base of the foundation, wherein the plurality of outlets are terminated with an interface layer for allowing pressurized fluid to be released to the base external and preventing the ingress of seabed sediments into the chamber,

whereby the chamber regulates the pressurized fluid received, thereby providing a uniform distribution of the pressurized fluid to the base external via the plurality of porous outlets, wherein the pressurized fluid released through the plurality of porous outlets increases the pore pressure at the base external, thereby minimizing the suction on the base.

9. The foundation of claim 8, wherein the plurality of outlets are arranged to ensure that the coverage area of the pressurized fluid released from one outlet overlaps the neighboring outlets.

10. The system of claim 8, wherein the foundation further comprises a plurality of conduits for transferring pressurized water from the channel to the chamber.

11. The system of claim 8, wherein the interface layer is made from porous materials.

12. The system of claim 8, wherein the base of the foundation further comprises a pressure sensor to monitor the pore pressure at the base external.

13. The foundation of claim 1, wherein the foundation is a spudcan.

14. The foundation of claim 1, wherein the foundation is a caisson.