Packaging system and method
A method and system for packaging a plurality of bottles in an efficient, compact package that maximizes the useable space in the storage and shipping of materials, such as beverages. Each pair of bottles in the package may be arranged in a mated configuration to form a space-conserving block. A holding sleeve may be used to maintain the pair of bottles in the mated configuration, while securing the blocks of the package together. The blocks are arranged and maintained together in an outer housing (e.g., a box) in a manner substantially free of dead space.
This application claims the benefit of U.S. Provisional Application Ser. No. 60/752,314 filed on Dec. 19, 2005. The entire disclosure of U.S. Provisional Application Ser. No. 60/752,314 is incorporated by reference herein.
FIELD OF THE INVENTIONThe present invention relates generally to packaging, and, more particularly, to a system and method for packaging a plurality of bottles.
BACKGROUND OF THE INVENTIONTwo of the most persistent and overarching challenges facing the packaging industry are space management and breakage concerns. Specifically, the packaging and storage of multiple bottles, such as water and/or wine bottles, in conventional lots, known as cases, often waste valuable space due to the inefficient geometry and arrangement of the bottles. This wasted, or “dead” space is commonly found around the curved surfaces of conventional bottles, such as, for example, the cylindrical neck and rounded base of a conventional water or wine bottle.
This dead space creates two significant problems. First, it provides the bottles with room to shift during movement and/or shipping, resulting in unwanted contact between the bottles and, ultimately, to breakage. Second, this dead space is unused, creating significant inefficiencies in space management. For example, in a-typical case (e.g., twelve bottles arranged in a box), the bottles fill approximately 60% of the space available, leaving the rest of the space empty.
Many residual expenses flow from the breakage or damage of bottles, including re-shipping costs, replacement costs, clean up costs, loss of labels, ancillary damage or loss of packaging materials, contamination of other bottles in the same shipment, loss of product, and failure to meet business obligations. For example, employees must be paid to separate the broken bottles out of a shipment, clean up spilled product, clean off other bottles in the case, and remove and replace stained labels. This process increases costs and decreases productivity.
Accordingly, a need exists for an efficient method and system for packaging bottles, such as water or wine bottles.
SUMMARY OF THE INVENTIONEmbodiments of the present invention satisfy these and other needs by providing a compact, re-enforced, and space-conserving packaging system. According to an embodiment of the present invention, the packaging system includes a plurality of bottles, such as water or wine bottles, having a geometry which allows for two like bottles to “mate” when arranged in a mated configuration (i.e., with opposing ends together).
Specifically, two bottles are arranged in the mated configuration by fitting a neck of a first bottle into a corresponding groove in the base of a second bottle. The pair of mated bottles form a block having substantially flat side surfaces, which may be arranged in a substantially flush manner with adjacent block(s) and/or side walls of an outer housing (e.g., a box). Due to the geometry of the bottles, the blocks are formed and arranged together with little to no dead space in the package.
According to an embodiment of the invention, the packaging system may include a holding sleeve which secures and maintains the pairs of bottles in the mated configuration (i.e., the individual blocks), while, additionally holding the plurality of blocks together in a rigid, re-enforced fashion within the housing of the packaging system.
The compact packaging provided by the present invention reduces the amount of dead space, particularly the space typically present around the cylindrical necks of conventional bottles arranged in a package. Advantageously, breakage complications that stem from movement beyond the inherent tolerance of the packaged arrangement are also reduced.
BRIEF DESCRIPTION OF THE DRAWINGSThe present invention will be more readily understood from the detailed description of exemplary embodiments presented below considered in conjunction with the attached drawings, of which:
It is to be understood that the attached drawings are for purposes of illustrating the concepts of the invention and may not be to scale, and are not intended to be limiting in terms of the range of possible shapes, proportions, and/or number of bottles.
DETAILED DESCRIPTION OF THE INVENTIONThe present invention relates to a method and system for packaging a plurality of bottles in a rigid, compact arrangement. The bottles of the package each have a geometry that enables two like bottles to “mate” or fit together into a block that includes significantly less dead space as compared to conventional packaging. Advantageously, the mated bottle pairs, or blocks, each require a footprint approximately equivalent to that of a single bottle, resulting in significant space conservation.
According to an embodiment of the present invention, a holding sleeve is provided that secures each pair of bottles in the mated configuration. In addition, the holding sleeve and housing combine to maintain the plurality of blocks in a compact arrangement.
According to an embodiment of the present invention, the packaging system, as shown in
According to an embodiment of the invention, each pair of the plurality of bottles 10 may be arranged in a “mated configuration,” wherein two like bottles mate or interact to form a block having a plurality of substantially flat side surfaces. The mated configuration is described in further detail below.
According to an embodiment of the present invention, the base 14 is geometrically configured to include at least one substantially flat side surface and a groove 15 adapted to accept or mate with the neck 12 of a corresponding bottle 10, when arranged in the mated configuration. One having ordinary skill in the art will appreciate that the base 14 may be any suitable shape, including, but not limited to, a rectangular, a triangular, a square, and any other geometrically similar or derivative shape.
The neck 12 functions similarly to a neck of a convention bottle, in that it acts as a pouring channel or spout and includes an open top end that may be closed or capped using any suitable means, such as, for example, a cork, screw-top, threaded or crimped cap, pull tab, etc. As shown in
According to an embodiment of the present invention, the neck 12 and the base 14 are shaped and sized such that when a pair of bottles 10 are arranged in the mated configuration, the neck 12 of each bottle 10 fits within the groove 15 of the corresponding bottle. Preferably, the groove 15 and the neck 12 are substantially the same length.
The neck 12 may be any suitable shape so long as one or more sides of the neck 12 come into contact with and fit the contour of the respective groove 15 of a corresponding bottle 10, when two bottles 10 are arranged in the mated configuration.
As shown in
Optionally, according to an embodiment of the present invention, the outer side surface (i.e., the outer perimeter) of the holding sleeve 20 may include one or more notches 21 (shown in
According to an embodiment of the present invention, the packaging system includes a housing 30 within which the package 1 is arranged. As described above and shown in
One having ordinary skill in the art will appreciate that the housing 30 may be any size or shape, including, but not limited to, a size adapted for storage and/or placement in a small space such as, for example, a refrigerator (e.g., “fridge pack” sized).
Although
Referring to
One having ordinary skill in the art will appreciate that in this embodiment, the packaging system does not include a holding sleeve 20, thus allowing the next block (e.g., block 50B in
As shown in
Next, a second load of bottles is arranged into the mated configuration with the first load of bottles, as shown in
One having ordinary skill in the art will appreciate that the above described steps do not have to be performed in the order presented above. For example, the second load of bottles 10 may be introduced into the housing 30 with the holding sleeve 20 mounted thereon, such that the holding sleeve 20 is mounted over the first load when the second load is arranged into the mated configuration with the first load.
One having ordinary skill in the art will appreciate that the blocks 50 of the package 1 may be arranged within the housing 30 with a vertical orientation (i.e., standing upright as shown in
It is to be understood that the exemplary embodiments are merely illustrative of the invention and that many variations of the above-described embodiments can be devised by one skilled in the art without departing from the scope of the invention. It is therefore intended that all such variations be included within the scope of the above description.
Claims
1. A system for packaging bottles, each bottle having a neck and a base having a groove, comprising:
- at least two bottles having a geometry that allows the bottles to mate with each other, the geometry of each bottle being configured such that the groove of one bottle mates with the neck of a corresponding bottle when arranged in a mated configuration,
- wherein the bottles in the mated configuration form a block having a plurality of substantially flat side surfaces.
2. The system of claim 1, further comprising a plurality of blocks arranged such that the substantially flat side surfaces of adjacent blocks are in flush contact with one another.
3. The system of claim 1, wherein the mated configuration comprises arranging a pair of bottles in a reverse orientation.
4. The system of claim 1, wherein the neck comprises at least one substantially flat side.
5. The system of claim 1, further comprising a holding sleeve including at least one holding sleeve segment configured to secure each pair of bottles in the mated configuration.
6. The system of claim 5, wherein the holding sleeve includes a plurality of holding sleeve segments comprising:
- an aperture configured to secure a neck of a first bottle of a block; and
- a carved-out portion configured to secure a neck of a second bottle of the block.
7. The system of claim 5, wherein the holding sleeve comprises a plurality of holding sleeve segments configured to maintain a plurality of blocks in a secure arrangement.
8. The system of claim 7, wherein at least one of the plurality of holding sleeve segments is detachable.
9. The system of claim 1, further comprising a housing configured to enclose the plurality of bottles in the mated configuration.
10. The system of claim 9, wherein the holding sleeve comprises at least one notch on its outer side surface, the at least one notch configured to fit into a corresponding hole in a side wall of the housing.
11. The system of claim 9, wherein the housing is configured to enclose a plurality of horizontally-oriented blocks arranged in a vertical stack.
12. The system of claim 11, wherein the housing comprises an access point configured to allow access to the blocks.
13. The system of claim 1, wherein at least one bottle comprises a water bottle.
14. The system of claim 1, wherein at least one bottle comprises a wine bottle.
15. A method of packaging bottles, each bottle having a neck and a base having a groove, comprising the steps of:
- disposing a first load of the bottles in a housing; and
- arranging a second load of the bottles in a mated configuration with the first load of bottles such that the neck of each of the bottles mates with a groove of a corresponding bottle, wherein each pair of bottles in the mated configuration forms a block having a plurality of substantially flat surfaces.
16. The method of claim 15, wherein the block comprises a substantially flat top surface and a substantially flat bottom surface.
17. The method of claim 15, further comprising the step of arranging a plurality of blocks such that the substantially flat side surfaces of adjacent blocks are in flush contact with one another.
18. The method of claim 15, further comprising the step of mounting a holding sleeve over the first load of bottles such that each neck of the first load of bottles is secured by a corresponding aperture of the holding sleeve.
19. The method of claim 18, wherein the neck of each bottle in the second load is secured by a corresponding carved-out portion of the holding sleeve.
20. A system for packaging bottles, each bottle having a neck and a base having a groove, comprising:
- at least two bottles having a geometry that allows the bottles to mate with each other, the geometry of each bottle being configured such that the groove of one bottle mates with the neck of a corresponding bottle when arranged in a mated configuration, wherein the bottles in the mated configuration form a block having a plurality of substantially flat side surfaces; and
- a housing configured to store the block.
Type: Application
Filed: Dec 19, 2006
Publication Date: Jul 12, 2007
Inventors: Samuel Reeves (Fort Worth, TX), Joshua Koplin (Philadelphia, PA)
Application Number: 11/641,203
International Classification: B65D 85/62 (20060101); B65B 35/56 (20060101);