Vacuum cleaner
The vacuum cleaner includes a vacuum cleaner body (20) having a dust collector (60) and an electric blower (33) for producing an intake negative pressure in the dust collector, a filter (100) for separating dust absorbed in the dust collector with air by the negative pressure, and a dust dumping member (304) for dumping the dust attached to the filter by vibrating the filter. Moreover, the vacuum cleaner includes a handle (200) mounted on the vacuum cleaner body for carrying the vacuum cleaner body, the handle being movable in a vertical direction between a storing position and a using position; a storage spring (323) for energizing the handle to the storing position; and a power transmission unit (300A) for driving the dust dumping member by linking with the vertical movement of the handle.
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This application claims priority from Japanese Patent Application No. 2006-99860, filed with the Japanese Patent Office on Mar. 31, 2006, the contents of which are incorporated herein by reference in its entirety.
BACKGROUND OF THE INVENTION1. Field of the Invention
The present invention relates to a vacuum cleaner having a filter for collecting dust and debris.
2. Description of the Related Art
A conventional vacuum cleaner has known. The vacuum cleaner includes a first filter (a first dust and debris separator) for separating dust and debris from the air that is taken in with the air in a dust collecting room, a pleat filter (a second dust and debris separator) for separating from the air the thin dust that passed the first filter, a dust dumping member (a dust removal unit) that can move so as to continuously strike a lot of protrusions of the pleat filter, a cord reel for winding a power cord, and an interlocking unit for transmitting a rotation of the cord reel to the dust dumping member. For example, see Japanese Patent Publication No. 2006-6383.
The vacuum cleaner dumps the thin dust attached to the upstream surface of the pleat filter as follows. First, when the power cord is wound around the cord reel, the rotation of the cord reel is conveyed to the dust dumping member through the interlocking unit. Then, continuously striking a lot of protrusions of the pleat filter's by the dust dumping member gives vibration or oscillation to the pleat filter. Finally, the thin dust attached to the upstream surface of the pleat filter is dumped through the vibration.
However, the conventional vacuum cleaner contained one-way clutch in the interlocking unit, so that only the rotation in one direction of the cord reel was transferred to the dust dumping member. Accordingly, the interlocking unit had a complex structure.
For the foregoing reasons, there is a need for a vacuum cleaner for collecting dust that can drive a dust dumping member with a simple structure.
SUMMARY OF THE INVENTIONThe present invention is directed to a vacuum cleaner for collecting dust that satisfies this need. The vacuum cleaner comprises a vacuum cleaner body including a dust collector and an electric blower for producing an intake negative pressure in the dust collector; a filter for separating dust absorbed in the dust collector with air by the negative pressure; a dust dumping member for dumping the dust attached to the filter by vibrating the filter; a handle mounted on the vacuum cleaner body for carrying the vacuum cleaner body, the handle being movable in a vertical direction between a storing position on a surface of the vacuum cleaner body at which the handle is stored and a using position to which the handle is lifted upward; a storage spring for energizing the handle to the storing position; and a power transmission unit for driving the dust dumping member by linking with the vertical motion of the handle.
Advantageously, the dust dumping member reciprocates by linking with the vertical motion of the handle.
Advantageously, the dust dumping member and the filter produce a first load therebetween when the handle is moved upward by a manual operation; the dust dumping member and the filter produce a second load therebetween when the handle is moved down to the storing position by the storage spring; and the second load is determined to be smaller than the first load.
Advantageously, the filter is a pleat filter in which a multiplicity of folds having crests and troughs extending in the vertical direction are arranged in the horizontal direction; and the dust dumping member is provided to be able to reciprocate in the direction in which the folds are arranged, by linking with the vertical motion of the handle; and further comprises a first guide provided in the dust dumping member for going by linking with the motion of the handle when the handle is moved upward by a manual operation and for sequentially striking the folds; and a second guide provided in the dust dumping member for returning by linking with the motion of the handle when the handle is moved downward by the storage spring and for sequentially striking the folds weaker than the first guide.
Advantageously, the filter is a pleat filter in which a multiplicity of folds having crests and troughs extending in the vertical direction are arranged in the horizontal direction; the dust dumping member is provided to be able to reciprocate in the direction in which the folds are arranged, by linking with the vertical motion of the handle; and the dust dumping member is provided to return by linking with the handle when the handle is moved downward by the storage spring, and to be rotatable in the direction opposite to the returning direction.
These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings.
An embodiment of a vacuum cleaner in accordance with the present invention will be described referring to the drawings.
The intake port member 15 includes an intake room (not shown) having an intake port (not shown) open in its lower surface. The handle grip 13 includes an operation unit 13A, on which a plurality of switches S are provided.
As shown in
An handle storage unit 30a is formed on a front surface of the rear portion of the housing 30, and a handle 200 for carrying the body 20 is provided with the handle storage unit 30a. The handle 200, which is shown in
As shown in
A plate-like bottom 35 is provided in front of the housing 30 (a left side in
As shown in
As shown in
The dust removing unit 300, as shown in
The dust removing unit 300, as shown in
The dust dumping member 304 is mounted horizontally rotatably on both ends of the slider 302 through the installation boss 306. As shown in
A coil spring (an elastic member) 311 is disposed between the leg 308 and the support wall 309. The coil spring 311 is energized so that the leg 307 can contact with an outer surface of the support wall 309. While the leg 307 contacts with the outer surface of the support wall 309, the dust dumping unit 305 is almost vertical with respect to the slider 302.
As shown in
The dust removing unit 300 includes a power transmission unit 300A that transforms a vertical motion of the handle 200 to a horizontal motion of the slider 302.
The power transmission unit 300A, as shown in
As shown in
The lower end (one end) of the link 318 is mounted on the protrusion 317 to be rotatable back and forth, while the upper end (the other end) of the link 318 is mounted on the portion close to the base of the leg 200b of the handle 200 by a link removing unit B1 to be rotatable back and forth.
As shown in
The rack 316 can move vertically in a predetermined range by the arrangement of a pair of upper and lower guide slits 319 and 319 formed in the guide portion 317a and a pair of protrusions 320 and 320 that are ejected at the back of the front wall 31 and inserted into the guide slits 319 and 319. As shown in
At the front wall 31, a spring storing space 321 is provided that has a spring receiving wall 321a at the upper end. The spring storing space 321, which is close to the guide portion 317a, extends vertically and are open at the back. In the spring storing space 321, a spring receiving projection 322, which is integrally provided at the lower end of the guide portion 317a, is arranged. The spring storing space 321 includes a coil spring (a handle storage spring) 323 disposed between the spring receiving projection 322 and the spring receiving wall 321a.
As shown in
Where the axial portion 329 of the rubber roll (brake roll) 328 has moved to the back end of the oval hole 327, a spring force of a spiral spring (not shown), which rotates the cord reel 34 in the direction in which the power cord 34b is wound, prevents the cord reel 34 from rotating, with the rubber roll 328 pressed by the brake drum 34a. When the power cord 34b is pulled out from the cord reel 34, the axial portion 329 of the rubber roll (brake roll) 328 moves to the front of the oval hole 327. Accordingly, since the pressure to the brake drum 34a by the rubber roll 328 is released, the brake is also released.
Pressing downward the release lever 325 by the brake separates the rubber roll 328 from the brake drum 34a, which releases the brake of the cord reel 34. Because the cord reel 34 is rotated by the spring force of the spiral spring (not shown), the power cord 34b is wound on the cord reel 34. The well-known structure can be employed for the brake unit 324.
When the handle 200 is stored in the coil spring (the handle storing spring) 323 in the handle storing unit 30b and the upper ends of the guide slits 319 and 319 come in contact with the guide protrusions 320 and 320, the leg 200a of the handle 200 only touches the upper end of the brake release lever 325, and at the same time the supporting axis 318b is located at the upper end of the oval hole 318a, which enables the handle 200 to be further pressed downward. Therefore, even if the handle 200 is further pressed downward from the handle storing position, the brake release lever 325 is pressed down at the leg 200a of the handle 200, and the brake of the cord reel 34 by the rubber roll 328 is released, the slider 302 and the dust dumping member never move.
As a result of this, it can be prevented beforehand that release of the brake by the handle operation damages the slider 302 and the dust dumping member 304.
As shown in
The circular wind passage unit 51, as shown in
An aperture 57 is formed that communicates with the negative pressure room 70 at the bottom in the circular wind passage 53. The aperture 57 is equipped with a net filter F2. The dust and debris separator 52 is composed of a net filter F1 formed in a shape of a truncated cone and has an aperture 56 at the bottom. The dust and debris separator 52 communicates with the negative pressure room 70 through the aperture 56.
An aperture 62 for communicating with the negative pressure room 70 is formed at a separation wall 61 at the back of the dust collector 60. A communication hole (communication aperture) 63 is formed at a lower wall 61A of the separation wall 61. That is, the communication hole 63 is made under the aperture 62. The aperture 62 is provided with a net filter F3.
A frame 71 for removably fitting a pleat filter 100 of
The pleat filter 100, as shown in
A lower back wall 73 is formed in the lower portion of the frame 71. A space enclosed by the lower back wall 73 and the lower wall 61A of the separation wall 61 of the dust collector 60 and the bottom lid 80 constitutes a thin dust collector (a second dust) 74. The thin dust collector 74 communicates with the dust collector 60 through the communication hole 63 of the separation wall 61. A lower frame wall 71A of the frame 71 and the lower wall 61A of the separation wall 61 constitutes an introduction aperture 75.
One end (upper portion in
A bottom lid 80 is supposed to rotate clockwise about an axis 81, as shown in
Next, the operation of the vacuum cleaner having the above structure will be described.
As shown in
As shown in
Operating the switch S of the handle grip 13A drives the electric blower 33. Driving the electric blower 33 makes the pressure of the negative room 70 of the dust collecting container 50 and the dust collector 60 negative. The negative pressure affects a intake room (not shown) of the intake port member through the circular wind passage 53, the dust collecting hose 12, the handle grip 13, and the extension duct (extension pipe) 14.
By means of the negative pressure, dust and debris on a cleaning surface (not shown) are taken in together with the air to the intake room (not shown) of the intake port member 15. The dust and debris taken in to the intake room (not, shown) of the intake port member 15 are taken in with the air to the extension duct (extension pipe) 14, the handle grip 13, and the dust collecting hose 12, and the circular wind passage 53 of the dust collecting container 50.
Part of both the air and the thin dust absorbed into the circular wind passage 53 flows in the negative pressure room 70 through the net filter F1 and the net filter F2. On the other hand, the larger and heavier of the dust and debris and part of the thin dust taken in together with the air in the circular wind passage 53 flows along the circular wind passage 53 by inertial force to enter the dust collector 60 through the rear end aperture 55 of the circular wind passage 53. Part of the dust and debris flown in the dust collector 60 enters the negative pressure room 70 via the net filter F3. On this occasion, the larger and heavier of the dust and debris is captured in the dust collector 60.
The air that has flown in the negative pressure room 70 passes through a pleat filter 100 to be absorbed in the electric blower 33. After the air cools the electric blower 33, it is discharged out of an exit (not shown) of the housing 30 to the outside. On this occasion, the thin dust flown in the negative pressure room 70 is captured by the pleat filter 100.
First, the operation when the handle 100 is stood up is explained below.
With respect to the vacuum cleaner, when an operator holds the handle 200 and lift the body 20, the handle 100 stands up from a storing position (position P of
In accordance with this, the pinion 315 can be rotated, whose rotation is transmitted to the rack 303 through the gear 314, the pinion 313, and the pinion 313. The slider 302 having the rack 303 is moved (gone one way) in the direction of an arrow A1 from a left position (position P of
Under the situation, the dust dumping member 304 of the slider 302 of
Next, the operation when the handle 100 is laid down is discussed hereinbelow.
When the body 20 is moved to a cleaning surface and the handle is released, the handle 200 is lowered from a using position (position Q of
According to this, the pinion 315 is rotated, whose rotation is transferred to the rack 303 through the gear 314, the pinion 313, and the pinion 312. The slider 302 having the rack 303 is moved (returned) in the direction of the arrow A2 from a right position (position Q of
On this occasion, the dust dumping member 304 of the slider 302 in
Winding operation of the power cord 34b is explained hereinafter.
Based on this operation, because a lot of folds 100a of the pleat filter 100 is always repelled by at least one of the two dust dumping members 304 and 304, the dust and debris attached to the pleat filter 100 is dumped. When the handle 200 is lowered to the storing position (position P of
Under the situation, the leg 200a of the handle 200 contacts with the upper end of the brake release lever 325 (position P of
However, in this state, since the upper ends of the guide slits 319 and 319 are in contact with the guide protrusions 320 and 320, the rack 316 cannot be lowered even if the handle 200 is further pressed down. Therefore, the slider 302 does not move in the direction of the arrow A2 from the position Q of
The handle 200 is further pressed down to lower the brake release lever 325 by the leg 200a of the handle 200. When the rubber roll 328 is lifted upward away from the brake drum 34a, the brake of the cord reel 34 is released by the rubber roll 328. As a result, the power cord 34b is wound around the cord reel 34 by a force of a spiral spring (not shown).
Accordingly, even if the handle 200 is further pressed down from the handle storing position, the brake release lever 325 by the leg 200a of the handle 200 is lowered, and the brake of the cord reel 34 is released by the rubber roll 328, the slider 302 and the dust dumping member 304 are not moved. Consequently, it can be avoided beforehand that the slider 302 and the dust dumping member 304 are damaged by releasing the brake through a handle operation.
According to the embodiment, the dust dumping member can be driven with a simple structure.
In the embodiment, the dust of the pleat filter 100 is removed. However, a paper pack filter can be employed instead. The dust of the paper pack filter can removed by vibrating the paper pack filter, using a member that moves linking with the vertical motion of the handle.
The handle is provided to be isolated, so that the grip is designed to move vertically. However, the handle may be attached to the vacuum cleaner body so that it moves simply vertically.
Reciprocation motion by the dust dumping member enables the dust of the filter to be dumped effectively.
Since the dust dumping member can go one way making use of a repelling force of gravity of the vacuum cleaner body when the handle is lifted, the first load produced between the dust dumping member and the filter can be made larger when the handle is lifted upward by a manual operation. Consequently, a larger vibrating force can be applied to the filter (100) from the dust dumping member (304).
When the handle is returned to the storage position by means of a spring force of the storage spring (coil spring 323), the second load produced between the dust dumping member and the filter is made smaller than the first load when the handle is moved downward to the storage position by the storage spring. Because only the spring force of the storage spring (coil spring 323) can return the dust dumping member, a vibration can be applied to the filter from the dust dumping member to remove the dust even if the storage spring (coil spring 323) has a weak spring force.
The C surface or R surface other than the inclined surface can be used as the second guide (second engagement portion 305b). On this occasion, when the dust dumping member returns owing to a spring force of the storage spring (coil spring 323), it may rotate in the direction opposite to the movement direction (returning direction) or do not have to rotate.
While preferred embodiments of the invention have been described and illustrated above, it should be understood that these are exemplary of the invention and are not to be considered as limiting. Additions, omissions, substitutions, and other modifications can be made without departing from the spirit or scope of the present invention. Accordingly, the invention is not to be considered as being limited by the foregoing description, and is only limited by the scope of the appended claims.
Claims
1. A vacuum cleaner for collecting dust, comprising:
- a vacuum cleaner body (20) including a dust collector (60) and an electric blower (33) for producing an intake negative pressure in the dust collector;
- a filter (100) for separating dust absorbed in the dust collector with air by the negative pressure;
- a dust dumping member (304) for dumping the dust attached to the filter by vibrating the filter;
- a handle (200) mounted on the vacuum cleaner body for carrying the vacuum cleaner body, the handle being movable in a vertical direction between a storing position on a surface of the vacuum cleaner body at which the handle is stored and a using position to which the handle is lifted upward;
- a storage spring (323) for energizing the handle to the storing position; and
- a power transmission unit (300A) for driving the dust dumping member by linking with the vertical motion of the handle.
2. A vacuum cleaner as recited in claim 1, wherein the dust dumping member reciprocates by linking with the vertical motion of the handle.
3. A vacuum cleaner as recited in claim 2, wherein:
- the dust dumping member and the filter produce a first load therebetween when the handle is moved upward by a manual operation;
- the dust dumping member and the filter produce a second load therebetween when the handle is moved down to the storing position by the storage spring; and
- the second load is determined to be smaller than the first load.
4. A vacuum cleaner as recited in claim 3, wherein:
- the filter is a pleat filter in which a multiplicity of folds having crests and troughs extending in the vertical direction are arranged in the horizontal direction; and
- the dust dumping member is provided to be able to reciprocate in the direction in which the folds are arranged, by linking with the vertical motion of the handle; and
- further comprising:
- a first guide (305a) provided in the dust dumping member for going one way by linking with the motion of the handle when the handle is moved upward by a manual operation and for sequentially striking the folds; and
- a second guide (305b) provided in the dust dumping member for returning by linking with the motion of the handle when the handle is moved downward by the storage spring and for sequentially striking the folds weaker than the first guide.
5. A vacuum cleaner as recited in claim 3, wherein:
- the filter is a pleat filter in which a multiplicity of folds having crests and troughs extending in the vertical direction are arranged in the horizontal direction;
- the dust dumping member is provided to be able to reciprocate in the direction in which the folds are arranged, by linking with the vertical motion of the handle; and
- the dust dumping member is provided to return by linking with the handle when the handle is moved downward by the storage spring, and to be rotatable in the direction opposite to the returning direction.
Type: Application
Filed: Mar 29, 2007
Publication Date: Oct 4, 2007
Applicant: Toshiba Tec Kabushiki Kaisha (Tokyo)
Inventors: Yasuhiro Ohtsu (Kanagawa), Masatoshi Tanaka (Kanagawa), Yuji Otsuka (Kanagawa), Yukio Machida (Kanagawa), Mitsuru Watanabe (Kanagawa)
Application Number: 11/729,655
International Classification: A47L 9/20 (20060101);