CARTON HAVING STRAP HANDLE WITH IMPROVED PRODUCT PROTECTION, AND END HAND HOLES
A carton includes an outer top panel, a pair of side panels, a base panel, opposed end portions each formed from overlapping a plurality of flaps, each of the flaps being hingedly connected to a respective one of the panels. A strap handle is attached inside the carton to be disposed at least in part along the top panel, wherein at least one of the opposed end portions comprises an end hand hole aperture. The carton may further include an inner top panel, and the strap handle upon assembly of the carton may be situated between the outer top panel and the inner top panel, the outer top panel defining a handle access aperture.
This application claims the benefit of priority under 35 U.S.C. §119(e) of U.S. provisional application Ser. No. 60/792,554, filed on Apr. 17, 2006, which is hereby incorporated by reference in its entirety.
BACKGROUND OF THE INVENTIONThis invention relates generally to cartons for packaging articles such as beverage bottles, and more particularly to a carton with a strap handle and an additional top layer under the handle for carton strength and product protection. Optionally the carton may also have handle apertures on its ends.
Cartons having handles in their top walls are well known in the art. An example of the strap handle carton for use in packaging beverage bottles is disclosed in Canadian Patent No. 1,243,987 in which a carton is illustrated as having a strap handle that is formed primarily from a top wall. The strap handle includes a longitudinally elongated medial grip portion and a pair of wider portions located at opposite ends of the medial grip portion. Each wider portion is defined by a pair of cut lines that diverge from the medial grip portion toward the adjacent end edge of the top wall. To lift the carton, the strap handle is gripped at the medial grip portion and pulled upward, which displaces the handle from a stowed position where the handle lies in the plane of the top wall to a use position where it is arched upwardly from the plane of the top wall. During this displacement, the wider portions of the handle are inwardly moved toward each other while the respective parts of the wider portions near the end edges of the top wall are moved downwardly under the plane of the top wall.
Other types of top-wall handles are known. For example U.S. Pat. No. 5,320,277 discloses a carton in which the handle is formed from two elongated, parallel apertures. A further example of a top wall strap handle is provided in U.S. Pat. No. 6,905,066, which is incorporated herein by reference.
Top wall handles allow customers to easily lift and carry cartons. However, when a handle is incorporated into or attached to the top wall, activating the handle may involve pulling at least a portion of the top wall partially away from carton. This may leave an opening in the top wall. If the handle is used during shipping and delivery, the resulting opening in the top of the carton may allow pilferage to occur during subsequent storage, for example in a supermarket stockroom. Cartons on display in a retail store aisle may have contents removed, for example by a customer wishing to purchase a single beverage container. Even if nothing is taken from the carton, a customer may perceive an “opened” carton to be less desirable. Dust, dirt, insects, or other undesirable material may find its way into the carton. Separating away a portion of the carton top wall may reduce the strength of the carton and make stacked storage less secure. The carton may be damaged during subsequent handling.
What is needed, therefore, is a carton having a convenient strap handle, which upon use has adequate strength for lifting the carton, but which leaves intact a top wall of the carton to protect its contents during shipping and handling prior to the time that a purchaser is ready to remove the contents.
SUMMARY OF THE INVENTIONThe present invention provides a carton having an outer top panel, a pair of side panels, a base panel, opposed end portions each formed from overlapping a plurality of flaps, each of the flaps being hingedly connected to a respective one of the panels, and a strap handle attached inside the carton to be disposed at least in part along the top panel, wherein at least one of the opposed end portions comprises an end hand hole aperture.
The carton may further include an inner top panel, and the strap handle upon assembly of the carton may be situated between the outer top panel and the inner top panel, the outer top panel defining a handle access aperture.
The carton strap handle may comprise a middle gripping portion disposed at least partially adjacent the handle access aperture, and at each end, a strap handle end flap folded downward along an end portion of the assembled carton, wherein the downward fold is located proximate to a top end dihedral angle of the carton.
The strap handle end flap may be attached to at least one other end flap.
The invention may also include a method of assembling a carton comprising a first blank having at least one first alignment bevel, and a second blank having at least one second alignment bevel. Matching assembly of the blanks is facilitated by matching their respective alignment bevels. At least one of the blanks includes an end hand hole aperture.
The alignment bevels may be provided in an unfolded or a fold blank. The matching assembly of the blanks may be accomplished using at least one of visual recognition, video recognition, an alignment jig, an alignment fixture, or an alignment tool.
BRIEF DESCRIPTION OF THE DRAWINGS
In
The carton blank 100 has an outer top panel 110, a pair of side panels 120 and 130 hingedly connected thereto along fold lines 117 and 118 respectively, and bottom panel 140 hingedly connected to side panel 120 along fold line 127. Bottom panel 140 also is hingedly connected to longitudinal securing tab 150 along fold line 147. The fold lines 117, 118, 127, and 147 may be simple score lines, partially cut score lines, perforated lines or other suitable means. The base panel 140 has lower end flaps 141 and 142 which in use are folded to partially close the carton. The outer top panel 110 has outer top end flaps 111 and 112 which in use are folded down. Hingedly connected to the side panels 120 and 130 along fold lines are side end flaps 121, 122, 131, and 132 which are folded inwardly and are adhesively secured to the inside surfaces of the end flaps 111, 112, 141, and 142 so as to fully enclose the ends of the carton 400. The side flaps may include one or more yielding tab severance lines 123. For the construction described in this paragraph assumes that there are no other panels in the carton, but it should be understood from the following description that parts of a strap handle and inner top panel attached inside the carton (particularly the end flaps thereof) may be interposed between certain end flaps already described).
The end flaps are hingedly connected to the other panels along fold lines 152 and 154.
The outer top panel 110 incorporates a series of tear lines which define handle access panel 115. The outer top panel 110 also incorporates opening flap tear lines 119, which partially define opening flaps 113. Also on outer top panel 110 are shown carton alignment bevels 161 whose use will be described later.
In
The handle blank 200 has an inner top panel 210 with a first strap panel 220 and a second strap panel 230 hingedly connected thereto along fold lines 217 and 218 respectively. Each of the first strap panel 220 and the second strap panel 230 include a gripping portion 223 and 233 respectively. The inner top panel 210 also has hingedly attached along fold lines 252 and 254 inner top end flaps 211 and 212 which in use are folded down. The first strap panel 220 has corresponding handle end flaps 221 and 222, and the second strap panel 230 has corresponding handle end flaps 231 and 232. The handle flaps are hingedly attached to the first strap panel and second strap panel along fold lines 252 and 254. In use, the handle flaps are folded down.
The fold lines 217, 218, 252 and 254 may be simple score lines, partially cut score lines, perforated lines of other suitable means.
Also shown in
Top inner panel 210 includes mitered opening flaps 260, defined by lateral severance line 262, longitudinal severance line 264, peripheral severance lines 266, and peripheral fold lines 268. Also shown in top inner panel 210 are opening flap tear lines 270, which partly define opening flaps 275.
After folding and gluing, the handle blank 200 is handle subassembly 300 as shown in
Adhesive is applied to glue area 315 on a central portion of the second strap panel 230, which will attach to the handle access panel 115 in outer top panel 110. Adhesive is applied to glue areas 318 on selected portions of the inner top panel to attach to the outer top panel 110. The handle subassembly 300 with glue thereupon is then turned over as shown by arrow 320, and placed upon outer top panel 110 (now mostly hidden beneath it) as denoted by position 300′.
Note that upon gluing to the inside surface of carton blank 100, the handle subassembly 300′ now shows inner top panel 210, but the strap handle itself is not visible in this view, being sandwiched between inner top panel 210 and outer top panel 110.
To aid in the assembly step shown in
While the example embodiment here uses alignment bevels for precise assembly or positioning of a carton blank and a handle subassembly, such alignment bevels may be used for precise assembly or positioning of other types of structures including other types of cartons, particularly where proper registration of parts is important. For example, alignment bevels may be used to precisely locate other types of handle assemblies, reinforcing elements, secondary containment layers, or any other structures that are preferably assembled in precise registration with the carton or carton blank. An actual example wherein alignment bevels are used according to the invention is illustrated in
In
The carton 800 in
In
The carton blank 100 of
In
The alternative blank handle panel 700 has certain feature similar to blank handle panel 200, but with different size or shape. These include, in top inner panel 710, mitered opening flaps 760, defined by lateral severance line 762, longitudinal severance line 764, peripheral severance lines 766, and peripheral fold lines 768. Also shown in top inner panel 710 are opening flap tear lines 770, which partly define opening flaps 775.
The handle blank 700 of
Adhesive is applied to glue area 915 on a central portion of the second strap panel 930 (facing upward but not numbered in
Note that upon gluing to the inside surface of carton blank 100, the handle subassembly 900′ now shows inner top panel 910, but the strap handle itself is not visible in this view, being sandwiched between inner top panel 910 and outer top panel 110.
To aid in the assembly step shown in
While the example embodiment here may used alignment bevels for precise assembly or positioning of a carton blank and a handle subassembly, such alignment bevels may be used for precise assembly or positioning of other types of structures including other types of cartons, particularly where proper registration of parts is important. For example, alignment bevels may be used to precisely locate other types of handle assemblies, reinforcing elements, secondary containment layers, or any other structures that are preferably assembled in precise registration with the carton or carton blank.
In
The fold lines 1017, 1018, 1052, and 1054 may be simple score lines, partially cut score lines, perforated lines of other suitable means.
Also shown in
Also shown attached generally to first strap panel 1020 are top inside cover areas 1075, which in use provide an additional layer of material covering some of the contents of the carton. When the gripping portion 1023 is pulled upward it may move away from top inside cover areas 1075. At the same time, the ends of gripping portion 1020 may pull inward away from the strap handle end flaps 1021, 1022. Crease lines 1070 may be provided to allow inside top cover areas 1075 to yield or buckle slightly so that the gripping portion is more free to move upward and inward.
Side hand hole apertures 1019 and 1039 are provided, which are superimposed when their respective panels are folded upon each other. Side hand hole apertures may be holes or openings, with or without additional structures such as tabs for example as shown with side hand hole aperture 1019. Bottleneck receiving apertures 1013 and 1037 may be provided, which in use may provide clearance for bottle necks.
The handle blank 1000 of
Claims
1. A carton comprising an outer top panel, a pair of side panels, a base panel, opposed end portions each formed from overlapping a plurality of flaps, each of said flaps being hingedly connected to a respective one of said panels, a strap handle attached inside the carton to be disposed at least in part along said top panel, wherein at least one of said opposed end portions comprises an end hand hole aperture.
2. The carton of claim 1, further comprising an inner top panel, and wherein said strap handle upon assembly of the carton is situated between said outer top panel and said inner top panel, said outer top panel defining a handle access aperture.
3. The carton of claim 2, wherein said strap handle comprises a middle gripping portion disposed at least partially adjacent said handle access aperture, and at each end, a strap handle end flap folded downward along an end portion of the assembled carton, wherein the downward fold is located proximate to a top end dihedral angle of the carton.
4. The carton of claim 3, wherein said strap handle end flap is attached to at least one other end flap.
5. The carton of claim 4, wherein the attachment of said strap handle end flap to said at least one other end flap leaves aid strap handle and its end flap able to move away from said top end dihedral angle of the carton.
6. The carton of claim 2 wherein said strap handle and said at least one inner top panel are formed by folding a single blank.
7. The carton of claim 6, wherein said strap handle and said at least one inner top panel comprise at least one first alignment bevel for alignment during assembly to the remainder of the carton.
8. The carton of claim 7, wherein said remainder of the carton comprises at least one second alignment bevel for alignment during assembly.
9. The carton of claim 2 wherein said strap handle comprises more than one ply of material.
10. The carton of claim 2 wherein said strap handle and said at least one inner top panel comprise at least one yielding tab for providing clearance for a bottle neck.
11. The carton of claim 2 wherein said strap handle and said at least one inner top panel comprise at least one aperture for providing clearance for a bottle neck.
12. The carton of any of claim 2 wherein said outer top panel comprises a handle access panel for access to said strap handle.
13. The carton of any of claim 2 where, upon detachment from said outer top panel, said handle access panel remains attached to said strap handle.
14. The carton of claim 2 wherein said inner top panel remains intact during use of said strap handle.
15. The carton of claim 2 wherein said inner top panel comprises score lines defining an aperture below said strap handle and useful as a means of opening said inner and outer top panels for access to the contents of the carton.
16. The carton of claim 2, wherein the carton is constructed from paperboard.
17. A method of assembling a carton comprising a first blank having at least one first alignment bevel, and a second blank having at least one second alignment bevel, wherein matching assembly of said blanks is facilitated by matching their respective alignment bevels, and wherein at least one of said blanks comprises an end hand hole aperture.
18. The method of claim 17, wherein at least one of said alignment bevels is provided in an unfolded blank.
19. The method of claim 17, wherein at least one of said alignment bevels is provided in a folded blank.
20. The method of claim 17, wherein matching assembly of said blanks is accomplished using at least one of visual recognition, video recognition, an alignment jig, an alignment fixture, or an alignment tool.
21. A blank arrangement comprising a first and second separate blanks secured together in a single unit wherein the first blank comprises an outer primary panel, a pair of outer end flaps hingedly connected to opposite end edges of the outer primary panel and a first handle means, wherein the second blank comprises an inner primary panel, a pair of inner end flaps hingedly connected to opposite end edges of the inner primary panel and a second handle means, and wherein at least one of the first end flaps has a pair of divergently extending first beveled edges disposed in general alignment with a pair of divergently extending second beveled edges of one of the second end flaps, wherein at least one of said first and second blanks comprises an end hand hole aperture.
22. A carton comprising an outer top panel, a pair of side panels, a base panel, opposed end portions each formed from overlapping a plurality of flaps, each of said flaps being hingedly connected to a respective one of said panels, a strap handle attached inside the carton, and at least one inner top panel, wherein at least one of said opposed end portions comprises an end hand hole aperture, wherein said strap handle upon assembly of the carton is situated between said outer top panel and said inner top panel, and wherein said strap handle comprises a middle gripping portion, and at each end, a strap handle end flap folded downward along an end portion of the assembled carton, wherein the downward fold is located proximate to a top end dihedral angle of the carton.
Type: Application
Filed: Apr 17, 2007
Publication Date: Feb 28, 2008
Inventor: Aaron Bates (Raleigh, NC)
Application Number: 11/736,543
International Classification: B65D 71/00 (20060101);