Safety stilt
A safety stilt for users requiring extended access to overhead or elevated surfaces has two slidably mated shells able to be adjusted to a variety of heights. Foot attachment means are attached to a top surface on the upper shell and a base defines a greater surface area than the surface area defined by the top surface.
The present invention relates to improved vertically adjustable safety stilts used to increase the height of wearers working in an overhead environment such as drywalling, painting, and electrical work. The stilt has a stable base and a safety release foot attachment mechanism that will release in the event of a fall, greatly improving a user's chance of landing safely.
BACKGROUNDWorkers in such occupations as drywall, painting, texturing or electrical work frequently must work in an overhead or ceiling environment that is, for most workers, far above the head and out of arm's reach. Several types of stilts have been previously developed in an effort to assist overhead workers. U.S. Pat. No. 5,645,515 to Armstrong et al. describes a spring loaded parallelogram stilt having foot straps and leg straps attached to a raised leg which attaches below the wearer's knee. A different concept is described by Hale in U.S. Pat. No. 5,593,373 wherein a shoe like device is provided with straps for attaching a human foot as well as a second strap, which extends below a user's foot to attach to an inverted bucket. An adjustable leg for stilts is described in U.S. Pat. No. 4,569,516 to Masterson wherein vertically slidable upper and lower struts are interfitted and provided with foot and leg straps. U.S. Pat. No. 3,595,339 to Ballard et al. describes a pair of spring loaded, adjustable stilt boots. Vertically configured sliding adjustable riser halves having non-breakaway foot straps are described in U.S. Pat. Des. No. 217,371, to Clark. U.S. Pat. No. 2,832,079 to Bailey describes a stilt device which features a foot plate with straps for foot attachment with a pair of tubular risers extending downward to a tread-plate approximately the same size as the foot plate. In all cases, the foot plate is no larger than the portion of the stilt contacting the floor, resulting in a less stable device. Also in all cases, attachment means used to secure the user's foot to the stilt device are firmly attached to the stilt and therefore unable to break away in the event of a fall. Thus, what is clearly needed is an improved safety stilt device which offers improved stability. Such a device combined with a safety release foot attachment that allows the user's foot to release from the stilt device in the event that the user falls during use, allowing a greatly reduced chance of falling safely, would be even more desirable.
SUMMARYIn one aspect the invention comprises a safety stilt having a first shell which defines a vertical axis and a horizontal axis, a top surface and a base. The top surface has a lesser surface area than the area defined by the base. A second shell defines a vertical axis and a horizontal axis, a top surface and a base, with the top surface having a lesser surface area than the area defined by the base. The top surface of the second shell is sized and shaped to be slidably received within the base of the first shell, allowing the second shell to move along the vertical axis of the first shell. Additionally, the safety stilt has height adjustment means allowing the relative position between the first shell and the second shell along the vertical axis to be securely adjusted. Releasable foot attachment means allow a user's foot to be secured to the top surface, which will release from the safety stilt if the user falls.
In another aspect the invention comprises a safety stilt having a first shell which defines a vertical axis and a horizontal axis, a top surface and a base. The top surface has a lesser surface area than the area defined by the base, and a wall extends between and connects the top surface and the base. A second shell defines a vertical axis and a horizontal axis, a top surface and a base, with the top surface having a lesser surface area than the area defined by the base. A wall extends between and connects the top surface and the base. The second shell is sized and shaped to be slidably received within the base of the first shell, which allows the top surface of the second shell to move along the vertical axis of the first shell. A rib is configured into the first shell, defines an outer surface and extends from the wall of the first shell. A rib is similarly configured into the second shell, defines an outer surface, and extends from the wall of the second shell. The rib of the first shell further defines an inner surface corresponding with the outer surface of the rib such that the outer surface of the rib of the second shell slidably mates with the inner surface of the rib of the first shell. Height adjustment means are provided which allow the relative position between the first shell and the second shell along the vertical axes to be securely adjusted. Releasable foot attachment means allowing a user's foot to be secured to the top surface are attached to the first shell, which will release from the safety stilt if the user falls.
The particulars shown herein are by way of example and for purposes of illustrative discussion of the invention only and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the invention. In this regard, no attempt is made to show structural details of the invention in more detail than is necessary for the fundamental understanding of the invention, the description taken with the drawings making apparent to those skilled in the art how the several forms of the invention may be embodied in practice.
Nomenclature
- 10 First Shell
- 12 Vertical Axis
- 14 Horizontal Axis
- 16 Top Surface
- 18 Wall
- 20 Base
- 21 Lip
- 22 Rib
- 24 Hollow Space
- 26 Raised Ridge
- 28 Heel End
- 30 Toe End
- 40 Height Adjustment Aperture
- 42 Foot Strap Aperture
- 50 Foot Strap Assembly
- 50a Foot Strap Half (Outside)
- 50b Foot Strap Half (Inside)
- 52 Release Fastener
- 54a Bolt
- 54b Nut
- 70 Second Shell
- 72 Vertical Axis
- 74 Horizontal Axis
- 76 Top Surface
- 78 Wall
- 80 Base
- 81 Lip
- 82 Rib
- 84 Hollow Space
- 86 Raised Ridge
- 88 Heel End
- 90 Toe End
- 100 Safety Stilt
The surface area defined by the base 20 is greater than the surface area defined by the top surface 16, which allows a second shell 70 to be slid into the open base 20 of first shell 10, as explained in more detail below. In one embodiment (not shown), a single rib 22 substantially the length of the vertical axis 12 extends in a substantially tapered manner from the base 20 along the wall 18 to the top surface 16 and runs substantially parallel with the vertical axis 12. In other embodiments, as shown in
In one embodiment, as shown in
An advantage of the stilts 100 of the present invention is that the first shell 10 and second shell 70 are substantially identical prior to attachment of the foot strap assembly 50 and can thus be made from the same mold. Injection molds are extremely expensive to have built, in some cases costing several hundred thousand dollars each, which facilitates a great manufacturing cost savings. As shown in
Materials used to construct the first 10 and second 70 shells include, but are not limited to high density polyethylene such as that sold under the trade name of Fortiflex® and manufactured by Ineos Polyolefins. Other plastic materials would work equally well and are therefore within the scope of the invention. A wall 18, 78 thickness range of ⅛″ to ¼ inch is sufficiently strong to be able to support a worker's weight of at least 250 lbs without adding unnecessary weight. In one embodiment, the shells 10, 70 are made by injection molding, followed by trimming and creation of a plurality of at least one column of height adjustment apertures 40 parallel with the vertical axes 12, 72, however, the height adjustment apertures 40 and foot strap apertures 42 can also be formed as part of the molding process. Foot strap apertures 42 are located proximate the top surface 16 of the first shell 10 and can be created by a cutting or drilling process or as part of the molding process. It should be mentioned that in one embodiment as shown in
Using the safety stilt 100 involves first determining the height of the surface to be worked on (the workspace). The workspace height is factored with the height and working preferences of the user to determine the degree of height adjustment of the safety stilt 100. Presumably two safety stilts will be used (one for each foot of the user). The desired height is set by inserting a bolt 54a through the appropriate height adjustment aperture 40 followed by securing the bolt 54a with a non-insulating nut 54b on the inside of the safety stilt 100. Depending on the particular configuration of the first 10 and second 70 shells, a plurality of bolts 54a and nuts 54b may be used to set the desired height of the safety stilt 100. Because of the taper between the top surface 16, 76 and base 20, 80, the top surface 76 of the second shell 70 is able to slide within the open base 20 of the first shell 10 to create a variety of possible adjustment heights. In one embodiment, the first 10 and second 70 shells are approximately 31 inches high, between the base 20, 80 and the top surface 16, 76 respectively. Height adjustment apertures 40 can be located at any interval and in one embodiment are spaced about three inches apart.
Upon properly adjusting the height of the individual safety stilts 100 the user steps on to the top surface 16 and after ensuring that the user's heel is proximate the heel end 28 of the raised ridge 26, securely fastens the foot strap assemblies 50a, 50b together to stably attach the user's foot to the safety stilt 100. Should the user fall during use, one or more release fastener 42 attaching the foot strap assembly 50 to the first shell 10 will pull out, allowing the user to safely land on his/her feet as opposed to falling from the height of the still attached stilts 100. In the event that the safety stilt 100 releases during use, a new release fastener 42 should be used to reattach the foot strap assembly 50 to the first shell 10. This is because the original release fastener 42 may have become damaged as a result of releasing under force and could be unable to provide the specified amount of release force required for additional releases.
Claims
1. A safety stilt, comprising:
- a. a first shell defining a vertical axis and a horizontal axis, a top surface and a base, the top surface having a lesser surface area than an area defined by the base;
- b. a second shell defining a vertical axis and a horizontal axis, a top surface and a base, the top surface having a lesser surface area than an area defined by the base, wherein the top surface of the second shell is sized and shaped to be slidably received within the base of the first shell, allowing the second shell to move along the vertical axis of the first shell;
- c. height adjustment means allowing the relative position between the first shell and the second shell along the vertical axis to be securely adjusted; and
- d. releasable foot attachment means attached to the first shell allowing a user's foot to be secured to the top surface, wherein the foot attachment means will release from the safety stilt if the user falls.
2. The safety stilt of claim 1 wherein the first shell and second shell are substantially identical.
3. The safety stilt of claim 1 wherein a raised ridge extends above the top surface of the first shell.
4. The safety stilt of claim 4 wherein the raised ridge extends partially around the top surface of the first shell.
5. The safety stilt of claim 4 wherein the raised ridge extends around a heel end and around both sides, terminating before a toe end of the first shell.
6. The safety stilt of claim 1 wherein a plane defined by the base is substantially parallel with the plane defined by the top surface.
7. The safety stilt of claim 1 wherein the height adjustment means comprise spaced apertures through the first shell and the second shell, capable of receiving a securing fastener there through.
8. The safety stilt of claim 1 wherein the releasable foot attachment means comprise a strap assembly attached to the first shell by a release fastener.
9. The safety stilt of claim 1 wherein the first shell and second shell are made of a non-conducting material.
10. The safety stilt of claim 9 wherein the first shell and second shell are made of a plastic material.
11. The safety stilt of claim 1 wherein a wall extends between and vertically separates and supports the top surface from the base.
12. The safety stilt of claim 11 wherein the wall surrounds and extends between the top surface and the base.
13. A safety stilt, comprising:
- a. a first shell defining a vertical axis and a horizontal axis, a top surface and a base, the top surface having a lesser surface area than an area defined by the base, and a wall extending between and connecting the top surface and the base;
- b. a second shell defining a vertical axis and a horizontal axis, a top surface and a base, the top surface having a lesser surface area than an area defined by the base and a wall extending between and connecting the top surface and the base, wherein the second shell is sized and shaped to be slidably received within the base of the first shell, allowing the top surface of the second shell to move along the vertical axis of the first shell;
- c. a rib defining an outer surface, extending away from the wall of the first shell and a rib defining an outer surface, extending away from the wall of the second shell, the rib of the first shell further defining an inner surface corresponding with the outer surface such that the outer surface of the rib of the second shell slidably mates with the inner surface of the rib of the first shell;
- d. height adjustment means allowing the relative position between the first shell and the second shell along the vertical axes of the first and second shells to be securely adjusted; and
- e. releasable foot attachment means attached to the first shell, allowing a user's foot to be secured to the top surface, which will release from the safety stilt if the user falls.
14. The safety stilt of claim 13 wherein the first shell and the second shell are made of a non-conducting material.
15. The safety stilt of claim 14 wherein the first shell and the second shell are made of plastic.
16. The safety stilt of claim 13 wherein the first shell and second shell are substantially identical.
17. The safety stilt of claim 13 wherein a raised ridge extends above the top surface of the first shell.
18. The safety stilt of claim 17 wherein the raised ridge extends partially around the top surface of the first shell.
19. The safety stilt of claim 18 wherein the raised ridge extends around a heel end and around both sides, terminating before a toe end of the first shell.
20. The safety stilt of claim 13 wherein a plane defined by a perimeter of the base of the second shell is substantially parallel with a plane defined by the top surface of the first shell when the first shell and the second shell are assembled to form the safety stilt.
21. The safety stilt of claim 13 wherein the height adjustment means of the first and second shells comprises spaced apertures capable of receiving a securing fastener there through.
22. The safety stilt of claim 13 wherein the releasable foot attachment means comprise a strap attached to the first shell by a release fastener.
23. The safety stilt of claim 13 wherein the wall substantially surrounds and extends between the top surface and the base.
24. The safety stilt of claim 23 wherein the wall of the first shell tapers outward between the perimeter of the top surface and the base and the wall of the second shell tapers outward between the perimeter of the top surface and the base.
Type: Application
Filed: Jan 16, 2007
Publication Date: Jul 17, 2008
Inventor: Steven J. McKee (Harpers Ferry, IA)
Application Number: 11/653,751