SEAL FOR A DOCK LEVELER LIP HINGE
A dock leveler comprising a vehicle-engaging lip pivotally coupled to the vertically adjustable front edge of a deck includes a seal or series of seal segments that close one or more air gaps that exist in the area where the lip is hinged to the deck. Such gaps are particularly large when the lip hinge comprises a hinge pin that couples a series of lugs extending from underneath the deck to a series of lugs extending from the lip, wherein the lugs are spaced apart along the length of the hinge pin. The seal or seal segments could be above the deck, below the deck, or interposed between the adjoining edges of the deck and the lip. In some cases, the seal is provided by an air curtain or by a tube that is inflatable or hermetically sealed.
The subject disclosure generally pertains to the lip hinge of a dock leveler and, more specifically, to a seal for such a hinge.
BACKGROUND OF RELATED ARTA typical loading dock of a building includes an exterior door with an elevated platform for loading and unloading cargo from vehicles, such as trucks and trailers. Many loading docks include a dock lever that enables personnel and material handling equipment to readily move on and off the vehicle bed during loading and unloading operations.
A typical dock leveler includes a deck that is pivotally hinged along its back edge (or is otherwise mounted for vertical movement) so that the elevation of the deck's front edge can be adjusted to generally match the elevation of vehicle's bed. An extension plate or lip extends outward from the deck's front edge so that the lip can span the gap between the rear edge of the vehicle and the front edge of the deck, thereby creating a bridge between the deck and the vehicle's bed. A lip hinge pivotally coupling the lip to the deck allows the lip to pivot between an extended operative position (where the lip is resting upon the bed of the vehicle) and a pendant position for when the dock leveler is not in use or during certain types of loading and unloading operations. Some known deck and lip hinge form a significant gap and/or a series of gaps between the front edge of the deck and the lip when the lip is stored in a pendant position. Such a gap or series of gaps can introduce outdoor air into the pit area directly underneath the deck.
Lip hinge 22 of dock leveler 10 comprises a plurality of deck lugs 30 extending from underneath deck 18 and a plurality of lip lugs 32 extending from lip 20. Lugs 30 and/or 32 can be welded or otherwise attached to their respective structure from which they extend. A hinge pin 34 couples lugs 30 to lugs 32 so that lip 20 can pivot relative to deck 18.
When the dock leveler 10 is not in use, the deck is typically stored horizontally with the lip 20 in the pendent position. In this position, a significant air gap 36 and/or series of air gaps exist between lip 20 and deck 18. In particular, the gap 36 and/or series of gaps are created by the spaced-apart hinge lugs 30 and 32 and allow outdoor air to flow to an area underneath the deck 18. If gap 36 is left exposed or unsealed, indoor or outdoor air can leak through gap 36. Such a gap 36 or series of gaps that are unsealed or exposed can introduce outdoor air into a pit area directly underneath the deck 18. If the outdoor air is sufficiently cold, condensation and frost might accumulate on the upper traffic surface of the deck 18, as the deck 18 is typically thermally conductive and exposed to relatively warm indoor air. If the outdoor air is warmer than the indoor air, moisture might condense on the underside of the deck, which can lead to corrosion of the dock leveler's 18 components.
In the following, various example methods and apparatus are disclosed to provide a mechanical and/or fluid dynamic seal that substantially prevents or obstructs or, at least controls, the airflow through gap 36.
An example seal 38 illustrated in
Alternatively, as illustrated in
In other example implementations, a seal, similar to seal 38, may be implemented with a mounting structure or fastener. For example, as illustrated in
In another example, as illustrated in
In another example shown in
In yet another example shown in
Referring to
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In yet another example shown in
From the foregoing, it will be appreciates that example methods and apparatus have been disclosed whereby an air gap between the deck and lip of a dock leveler is at least partially blocked by a seal that extends from the lip to the deck in the vicinity of a hinge that pivotally couples the lip to the deck.
In some examples, a seal for a dock leveler's lip hinge is installed beneath the deck and the lip.
In some examples, the seal is disposed generally above the deck, lip and lip hinge.
In some examples, a seal for a dock leveler's lip hinge includes some seal segments that extend from the lip to the hinge pin and other seal segments that extend from the deck to the hinge pin.
In some examples, a seal is attached to the lip and slidingly engages the deck, and in other examples, the seal is attached to the deck and slides against the lip.
In some examples, the gap between a lip and a deck is sealed by a seal member that is attached to a hinge pin.
In some examples, the gap between a lip and a deck is sealed by a tubular seal member made of resiliently compressible foam.
In some examples, the gap between a lip and a deck is sealed by a tubular seal member that is inflated by a blower or is hermetically sealed with a fixed charge of gas.
In some examples, the gap between the lip and deck of a dock leveler is sealed by a seal member that is carried by a vertically operating door that is adjacent to the dock leveler.
In some examples, the gap between a lip and a deck is sealed by a removable seal member that can be held in place by a magnet.
In some examples, an inward flow of air through the gap between a lip and a deck of a dock leveler is inhibited by blowing a current of air outward through the gap.
Although certain example methods, apparatus and articles of manufacture have been described herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatus and articles of manufacture fairly falling within the scope of the appended claims either literally or under the doctrine of equivalents.
Claims
1. A seal for a dock leveler that includes a pivotal lip hinged to a vertically movable deck, wherein the deck and the lip define a gap therebetween, the seal comprising:
- a flexible member spanning the gap.
2. A dock leveler, comprising:
- a deck that is vertically movable;
- a lip hinged to the deck such that the lip, relative to the deck, is pivotal between a pendant position and an extended position, the lip and the deck define a gap therebetween when the lip is in the pendant position; and
- a flexible seal spanning the gap.
3. The dock leveler of claim 2, wherein the flexible seal is underneath the deck and the lip when the lip is in the extended position.
4. The dock leveler of claim 2, wherein the flexible seal slidingly engages at least one of the deck and the lip.
5. The dock leveler of claim 2, further comprising a hinge pin that pivotally couples the lip to the deck, wherein the flexible seal is attached to the hinge pin.
6. The dock leveler of claim 5, further comprising a hook-and-loop fastener attached to the flexible seal, wherein the hook-and-loop fastener couples the flexible seal to the hinge pin.
7. The dock leveler of claim 5, further comprising a clip attached to the flexible seal, wherein the clip helps fasten the flexible seal to the hinge pin.
8. The dock leveler of claim 2, further comprising:
- a plurality of deck lugs extending outwardly from underneath the deck;
- a plurality of lip lugs extending from the lip; and
- a hinge pin coupling the plurality of deck lugs to the plurality of lip lugs, thereby pivotally coupling the lip to the deck.
9. The dock leveler of claim 8, wherein the plurality of deck lugs and the plurality of lip lugs define a plurality of gaps distributed along a length of the hinge pin; and further comprising a plurality of seals disposed within the plurality of gaps, wherein the flexible seal is one of the plurality of seals.
10. The dock leveler of claim 2, wherein the flexible seal is tubular.
11. The dock leveler of claim 2, wherein the flexible seal comprises a resiliently compressible foam material.
12. The dock leveler of claim 2, wherein the flexible seal comprises a fabric material.
13. The dock leveler of claim 2, wherein the flexible seal comprises a resiliently flexible sheet metal.
14. The dock leveler of claim 2, wherein the flexible seal extends from a door that is above the deck.
15. The dock leveler of claim 2, wherein the flexible seal is above the deck and the lip when the lip is in the extended position.
16. The dock leveler of claim 2, further comprising a magnet that attaches the flexible seal to at least one of the deck and the lip.
17. The dock leveler of claim 2, wherein the flexible seal is positioned to be pinched between the deck and the lip when the lip is in the extended position.
18. The dock leveler of claim 2, wherein the flexible seal comprises an inflatable tube.
19. The dock leveler of claim 2, wherein the flexible seal defines a hollow chamber that is substantially hermetically sealed.
20. A dock leveler, comprising:
- a deck that is vertically movable;
- a lip that relative to the deck is pivotal between a pendant position and an extended position;
- a hinge pin that pivotally couples the lip to the deck; and
- a plurality of seals each of which include one end that is attached to at least one of the deck and the lip and an opposite end that is adjacent to the hinge pin.
21. The dock leveler of claim 20, wherein the opposite end slidingly engages the hinge pin.
22. The dock leveler of claim 20, wherein at least one seal of the plurality of seals is attached to the deck, and at least a second seal of the plurality of seals is attached to the lip.
23. A method of providing a weather resistant dock leveler that includes a pivotal lip hinged to a vertically movable deck, wherein the deck and the lip define a gap therebetween, the method comprising:
- drawing in a current of outdoor air; and
- forcing the drawn-in outdoor air upward and outward through the gap, thereby substantially inhibiting other outdoor air from passing through the gap.
Type: Application
Filed: Dec 28, 2007
Publication Date: Jul 2, 2009
Inventors: Charles J. Digmann (Dubuque, IA), Jack T. Droullard (Epworth, IA), Timothy J. Schmidt (Dubuque, IA)
Application Number: 11/965,927
International Classification: B65G 69/28 (20060101); E04B 1/68 (20060101);